CN213194647U

CN213194647U - Full-automatic test equipment

Info

Publication number: CN213194647U
Application number: CN202020506584.0U
Authority: CN
Inventors: 聂风; 彭献
Original assignee: Shenzhen Hongyitai Technology Co ltd
Current assignee: Shenzhen Hongyitai Technology Co ltd
Priority date: 2020-04-09
Filing date: 2020-04-09
Publication date: 2021-05-14
Anticipated expiration: 2030-04-09

Abstract

The utility model discloses a full-automatic test equipment, including last unloading bottom plate main part, guide rail main part, beat a backplate main part and test panel main part, go up the rear end that unloading bottom plate main part is located the guide rail main part, beat an one end surface that the backplate main part is located the test panel main part, the test panel main part is located the middle part of unloading bottom plate main part. The utility model relates to a full-automatic test equipment, this full-automatic test equipment can realize replacing traditional manual test or artifical unloading, the effectual manpower resources of practicing thrift; the universal FPC test of more than 98% on the market has strong universality and solves the trouble of troublesome model replacement of customers; meanwhile, the device has the functions of code scanning and code scanning, the trouble that a customer needs to manually scan the codes or scan the codes after testing is solved, the working efficiency of people is effectively improved, automation is realized, the use of people is facilitated, and a better use prospect is brought.

Description

Full-automatic test equipment

Technical Field

The utility model relates to an automatic test field of FPC and PCB trade, in particular to full-automatic test equipment.

Background

Most of tests of FPC products in the market at present have the defects of manual tests, high labor cost, uneven personnel quality, low efficiency, poor quality and the like, and the rapid development of automatic equipment becomes a consensus of all current production industries and is also a development trend of all the production industries; the existing FPC automatic test equipment on the market has the defects of unstable test, difficult universality of models, difficult realization of some procedures and the like, and the market is forced to urgently need FPC full-automatic test equipment with stable test, powerful functions and strong universality.

SUMMERY OF THE UTILITY MODEL

A primary object of the present invention is to provide a full-automatic test apparatus, which can effectively solve the problems of the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a full-automatic test equipment, includes last unloading bottom plate main part, guide rail main part, gets backplate main part and test panel main part, its characterized in that: the feeding and discharging bottom plate main body is located at the rear end of the guide rail main body, the dotting backboard main body is located on the outer surface of one end of the testing panel main body, and the testing panel main body is located in the middle of the feeding and discharging bottom plate main body.

Preferably, the outer surface of the lower end of the main body of the upper and lower feeding bottom plates is provided with an upper and lower feeding bottom plate, the lower end of the upper and lower feeding bottom plate is provided with an adjusting handle, the outer surface of the upper end of the upper and lower feeding bottom plate is provided with an installation wall plate and a material tray front baffle, the material tray front baffle is positioned at the front end of the installation wall plate, the upper end of the upper and lower feeding bottom plate is provided with a plastic sucking disc, the outer surfaces of two sides of the plastic sucking disc are respectively provided with a material tray supporting plate and a material pressing hook, the material pressing hook is positioned at one side of the material tray supporting plate, the upper end of the material tray supporting plate is provided with a first material tray supporting plate, the upper end of the first material tray supporting plate is provided with a second material tray supporting plate, the outer surface of the middle, the inner surface of one side of installation wallboard is provided with the charging tray right side stand, the front end that the charging tray kept off before is provided with the material and colludes.

Preferably, the outer surface of the lower end of the guide rail main body is provided with a pulling panel, the outer surface of the upper end of the pulling panel is provided with a rail side plate, one side of one end of the rail side plate is provided with a pulling hook, one side of the other end of the rail side plate is provided with a guide rail, the other side of the rail side plate is provided with a pulling motor and a rail adjusting screw rod, the pulling motor is located at the front end of the rail adjusting screw rod, and the upper end of the pulling panel is provided with a backlight source.

Preferably, the middle part of dotting backplate main part is provided with the backplate of dotting, the one side surface of dotting the backplate is provided with the drag link joint of dotting, the opposite side surface of dotting the backplate is provided with sweeps a yard camera, the lower extreme of sweeping a yard camera is provided with sweeps a yard light source, it is provided with prevents the dry lid to sweep one side of yard light source, the upper end of preventing the dry lid is provided with the pen of dotting mount, the upper end of the pen of dotting mount is provided with the pen of dotting, the upper end of the pen of dotting is provided with the pen cap cylinder, one side of the pen cap cylinder is provided with the cylinder of dot.

Preferably, the lower extreme surface of test panel main part is provided with the test panel, the middle part fixed surface of test panel installs the test module, one side of test module is provided with the defective products axle, one side of defective products axle is provided with calibration camera No. one, the opposite side of test module is provided with throws the material axle, one side of throwing the material axle is provided with calibration camera No. two, upper end one side of test module is provided with the unloading axle, the upper end of unloading axle is provided with beats and clicks the bar code axle, the upper end of beating and sweeping the bar code axle is provided with the test position, the upper end opposite side of test module is provided with the material loading axle, the upper end of material loading axle is provided with beats mechanism and material loading camera, the material loading camera is located one side of the mechanism of beating.

Preferably, the number of the material pulling hooks is two, the backlight source is located in the middle of the material pulling hooks, the material hook fixing plate is located above the backlight source, the material throwing shaft is located at one end of the test panel, the defective product shaft is located at the other end of the test panel, the discharging shaft is located at the front end of the test panel, the material feeding shaft is located at the rear end of the discharging shaft, the point and bar code sweeping shaft is located at the rear end of the material feeding shaft, the point and bar code sweeping shaft is located at the front end of the test position, the test position is located at the rear of the material feeding and discharging bottom plate main body, the first calibration camera and the second calibration camera are identical in structural function, and the second calibration camera is located between the material throwing shaft and the test module.

Preferably, the structure of the feeding shaft is the same as that of the discharging shaft, suckers are arranged on the discharging shaft and the feeding shaft, the bar code dotting and sweeping shaft is of a gantry type, and the number of the test modules is four.

Preferably, the dotting mechanism and the dotting backboard main body are of the same structure, a first dismounting screw group is arranged between the feeding and discharging bottom plate main body and the guide rail main body, the feeding and discharging bottom plate main body and the guide rail main body are spliced through the dismounting screw group, a second dismounting screw group is arranged between the feeding and discharging bottom plate main body and the test panel main body, the middle outer surface of the feeding and discharging bottom plate main body is spliced with the outer surface of the test panel main body through the second dismounting screw group, a fastening screw is arranged between the dotting backboard main body and the test panel main body, and the lower end outer surface of the dotting backboard main body is detachably connected with the outer surface of one end of the test panel main body through the.

Compared with the prior art, the utility model discloses following beneficial effect has: the full-automatic test equipment replaces the traditional manual test or manual feeding and discharging, so that the human resources are saved; the universal FPC test of more than 98% on the market has strong universality and solves the trouble of troublesome model replacement of customers; meanwhile, the equipment has the functions of code scanning and code scanning, the trouble that a customer needs to manually scan the codes or scan the codes after testing is solved and solved, and the automatic feeding and discharging structure can realize whole-stack placement and layered placement; the material pulling structure starts to pull the disc from the two sides of the plastic sucking disc to move along with the belt to prevent vibration; the four test modules are independently tested without mutual interference; the dotting pen is protected against drying; the feeding shaft, the discharging shaft, the defective product shaft and the throwing shaft are independently separated to enhance the practicability; the fixture is fast and convenient to replace, the use of people is facilitated, the whole full-automatic test equipment is simple in structure and convenient to operate, and the use effect is better than that of a traditional mode.

Drawings

Fig. 1 is a schematic structural view of the upper and lower feeding bottom plate main body of the full-automatic testing equipment.

Fig. 2 is the utility model relates to a structural schematic diagram of guide rail main part of full-automatic test equipment.

Fig. 3 is the utility model relates to a structural schematic diagram of backplate main part is got ready to full-automatic test equipment.

Fig. 4 is the structure diagram of the testing panel main body of the full-automatic testing device of the present invention.

In the figure: 1. a feeding and discharging bottom plate main body; 101. a material tray is in front stop; 102. a right upright post of the material tray; 103. a material hook fixing plate; 104. adjusting the belt; 105. a plastic sucking disc; 106. an adjusting gear; 107. an adjusting handle; 108. a feeding and discharging bottom plate; 109. a tray supporting plate; 110. pressing hooks; 111. material hooking; 112. a material tray supporting plate; 113. a second charging tray supporting plate; 114. installing a wall plate; 115. adjusting the screw rod; 2. a guide rail main body; 201. pulling the material hook; 202. a rail side plate; 203. a backlight source; 204. a guide rail; 205. pulling the panel; 206. a track adjusting screw rod; 207. a material pulling motor; 3. dotting the back plate main body; 301. dotting a drag chain plate; 302. dotting the back plate; 303. dotting the cylinder; 304. a code scanning camera; 305. scanning a code light source; 306. dry-proof cover; 307. a dotting pen fixing frame; 308. a dotting pen; 309. a pen cap cylinder; 4. testing the panel body; 401. a test bit; 402. dotting and scanning a bar code shaft; 403. a blanking shaft; 404. calibrating a camera; 405. a defective shaft; 406. a test module; 407. testing the panel; 408. a material throwing shaft; 409. calibrating the camera; 410. a feeding shaft; 411. a dotting mechanism; 412. a material loading camera.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

As shown in fig. 1-4, a full-automatic test equipment, including last unloading bottom plate main part 1, guide rail main part 2, dotting backplate main part 3 and test panel main part 4, its characterized in that: the feeding and discharging bottom plate main body 1 is located at the rear end of the guide rail main body 2, the dotting backboard main body 3 is located on the outer surface of one end of the testing panel main body 4, and the testing panel main body 4 is located in the middle of the feeding and discharging bottom plate main body 1.

Further, an upper and lower bottom plate 108 is arranged on the outer surface of the lower end of the upper and lower bottom plate main body 1, an adjusting handle 107 is arranged at the lower end of the upper and lower bottom plate 108, an installation wall plate 114 and a tray front baffle 101 are arranged on the outer surface of the upper end of the upper and lower bottom plate 108, the tray front baffle 101 is positioned at the front end of the installation wall plate 114, a plastic sucking disc 105 is arranged at the upper end of the upper and lower bottom plate 108, a tray supporting plate 109 and a material pressing hook 110 are arranged on the outer surfaces of both sides of the plastic sucking disc 105, the material pressing hook 110 is positioned at one side of the tray supporting plate 109, a first tray supporting plate 112 is arranged at the upper end of the tray supporting plate 109, a second tray supporting plate 113 is arranged at the upper end of the first tray supporting plate 112, an adjusting screw rod 115 is arranged on the outer surface of the middle part of the installation, the inner surface of one side of the mounting wall plate 114 is provided with a tray right upright post 102, and the front end of the tray front baffle 101 is provided with a material hook 111, so that uninterrupted cycle test work can be realized.

Further, a material pulling panel 205 is arranged on the outer surface of the lower end of the guide rail main body 2, a rail side plate 202 is arranged on the outer surface of the upper end of the material pulling panel 205, a material pulling hook 201 is arranged on one side of one end of the rail side plate 202, a guide rail 204 is arranged on one side of the other end of the rail side plate 202, a material pulling motor 207 and a rail adjusting screw rod 206 are arranged on the other side of the rail side plate 202, the material pulling motor 207 is located at the front end of the rail adjusting screw rod 206, and a backlight source 203 is arranged on the upper end of the material.

Further, the middle part of dotting backplate main part 3 is provided with dotting backplate 302, the surface of one side of dotting backplate 302 is provided with the dotting and drags link joint 301, the opposite side surface of dotting backplate 302 is provided with and sweeps camera 304, the lower extreme of sweeping camera 304 is provided with sweeps yard light source 305, the one side of sweeping yard light source 305 is provided with prevents dry lid 306, the upper end of preventing dry lid 306 is provided with dotting pen mount 307, the upper end of dotting pen mount 307 is provided with dotting pen 308, the upper end of dotting pen 308 is provided with pen cap cylinder 309, one side of pen cap cylinder 309 is provided with and beats the cylinder 303, can realize accurately dotting, guarantee the accurate test to the test product.

Further, a test panel 407 is arranged on the outer surface of the lower end of the test panel body 4, a test module 406 is fixedly mounted on the outer surface of the middle of the test panel 407, a defective product shaft 405 is arranged on one side of the test module 406, a first calibration camera 404 is arranged on one side of the defective product shaft 405, a material throwing shaft 408 is arranged on the other side of the test module 406, a second calibration camera 409 is arranged on one side of the material throwing shaft 408, a discharging shaft 403 is arranged on one side of the upper end of the test module 406, a dotting and bar code sweeping shaft 402 is arranged on the upper end of the discharging shaft 403, a test position 401 is arranged on the upper end of the dotting and bar code sweeping shaft 402, a feeding shaft 410 is arranged on the other side of the upper end of the test module 406, a dotting mechanism 411 and a feeding camera 412 are arranged on the upper end of the feeding shaft 410, and the feeding camera 412 is.

Further, the number of the material pulling hooks 201 is two, the backlight source 203 is located in the middle of the material pulling hooks 201, the material hook fixing plate 103 is located above the backlight source 203, the material throwing shaft 408 is located at one end of the testing panel 407, the defective product shaft 405 is located at the other end of the testing panel 407, the discharging shaft 403 is located at the front end of the testing panel 407, the feeding shaft 410 is located at the rear end of the discharging shaft 403, the dotting and bar code sweeping shaft 402 is located at the rear end of the feeding shaft 410, the dotting and bar code sweeping shaft 402 is located at the front end of the testing position 401, the testing position 401 is located behind the feeding and discharging bottom plate main body 1, the first calibration camera 404 and the second calibration camera 409 are identical in structural function, and the second calibration camera 409 is located between the material throwing shaft 408 and the testing module 406, so that people can conveniently disassemble and replace the device.

Further, the structure of the feeding shaft 410 is the same as that of the discharging shaft 403, the sucking discs are arranged on the discharging shaft 403 and the feeding shaft 410, the point and bar code scanning shaft 402 is of a gantry type, the number of the test modules 406 is four, independent work can be realized, and in actual use, part or all of the test modules can be selected and used according to the time consumption of product testing.

Further, beat mechanism 411 and beat backplate main part 3 and be same structure, be provided with dismouting screw group No. one between last unloading bottom plate main part 1 and the guide rail main part 2, splice through dismouting screw group between last unloading bottom plate main part 1 and the guide rail main part 2, be provided with dismouting screw group No. two between last unloading bottom plate main part 1 and the test panel main part 4, the surface concatenation of the middle part surface of last unloading bottom plate main part 1 through dismouting screw group No. two and test panel main part 4, it has set screw to beat and be provided with between backplate main part 3 and the test panel main part 4, the lower extreme surface of beating backplate main part 3 can be dismantled through set screw and test panel main part 4's one end surface and be connected, can make things convenient for people's dismouting to test equipment.

The utility model discloses theory of operation and use flow: placing a material tray to be tested full of products on a feeding shaft 410, placing an empty material tray to be recovered on the feeding shaft 410, pressing a start button, lifting a feeding and discharging bottom plate 108, pulling a material hook 201 at a feeding end to pull the plastic suction tray 105 full of the products to be tested to a material taking position to be recognized by a material taking camera, and pulling the material hook 201 at a discharging end to pull the empty plastic suction tray 105 to a material receiving position; the feeding shaft 410 sucks a product from the material taking position, the product is placed into the testing lower die after being calibrated by the first calibration camera 404 or the second calibration camera 409, the testing lower die slides into the testing position to start testing, the testing lower die moves to the dotting position, the dotting shaft performs dotting on the tested product, and the discharging shaft 403 sucks the product after dotting and places the product into the empty plastic sucking disc 105 of the discharging frame; when one of the moulds is tested, the feeding shaft 410 can suck a product and place the product into other moulds for testing so as to improve the efficiency, after one disc of the product is tested, the feeding end pulling hook 201 pushes an empty disc into the upper layer of the lifting platform, then the to-be-tested plastic suction disc 105 filled with the product is pulled from the lower layer, the discharging end pulling hook 201 pushes the plastic suction disc 105 filled with the tested product into the upper layer of the lifting platform, and then the empty plastic suction disc 105 is pulled from the lower layer to a material receiving position, so that the continuous cycle test is realized; if the product taken by the feeding shaft 410 is unidentified, the product is put on the throwing platform by the feeding shaft 410; if the test result is a defective product, the product is sucked by the discharging shaft 403 and placed on a defective product platform; the test process of the full-automatic test equipment is as follows: the lower die of the full-automatic test equipment is fixed on a test module 406 and can freely slide, the upper die performs downward pressing and upward movement along with an air cylinder at a test position, after a product to be tested is placed into the lower die, the test lower die slides to the test position, the upper die is pressed down and matched with the lower die, the product is fixed, a test circuit is matched to start testing, after the test is finished, the air cylinder automatically ascends, the upper die and the lower die are opened, and the lower die slides to a dotting position to start dotting; the full-automatic test equipment has four paths of test modules 406 in total, the test modules 406 work independently, and in actual use, part or all of the test modules 406 can be selected and used according to the time consumption of product test; the automatic feeding, testing and discharging of the product are all realized, so that the testing speed can be greatly improved, the accuracy of a testing result is improved, the misjudgment caused by human factors is reduced, and the consistency of the product quality is good; in addition, due to the fact that the types of FPC products are various and the shapes of the FPC products are different, when ICT tests are conducted, besides the fact that the test module 406 needs to be replaced, the structures and the sizes of the feeding and discharging bottom plate main body 1, the guide rails 204, the feeding table, the discharging table and other parts need to be adjusted to a large extent or even modified, the structure of test equipment is changed greatly, and therefore the test preparation working time is long, the test is interrupted, and the using effect is affected; to this technical problem, adjustable structure has been set up very much, general plastic sucking disc 105 more than 95% on the market, the use needs that the work or material rest can satisfy the plastic sucking disc 105 of the overwhelming majority about making, and need not to change the structure, so when changing the product, the appearance of going up unloading isotructure need not change basically, only need change test module 406, the adjustment of other parts is very little, can effectual reduction product change transition time, and the production cost is reduced, guarantee test efficiency, so solved test product well and changed this difficult problem frequently.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a full-automatic test equipment, includes last unloading bottom plate main part (1), guide rail main part (2), dotting backplate main part (3) and test panel main part (4), its characterized in that: go up unloading bottom plate main part (1) and be located the rear end of guide rail main part (2), dotting backplate main part (3) are located the one end surface of test panel main part (4), test panel main part (4) are located the middle part of going up unloading bottom plate main part (1).

2. The fully automatic test equipment of claim 1, wherein: the outer surface of the lower end of the feeding and discharging bottom plate main body (1) is provided with a feeding and discharging bottom plate (108), the lower end of the feeding and discharging bottom plate (108) is provided with an adjusting handle (107), the outer surface of the upper end of the feeding and discharging bottom plate (108) is provided with an installation wall plate (114) and a material tray front baffle (101), the material tray front baffle (101) is positioned at the front end of the installation wall plate (114), the upper end of the feeding and discharging bottom plate (108) is provided with a plastic sucking disc (105), the outer surfaces of two sides of the plastic sucking disc (105) are respectively provided with a material tray supporting plate (109) and a material pressing hook (110), the material pressing hook (110) is positioned at one side of the material tray supporting plate (109), the upper end of the material tray supporting plate (109) is provided with a first material tray supporting plate (112), the upper end of the first material tray supporting plate (112) is, the one end surface of accommodate the lead screw (115) is provided with adjusting belt (104), the lower extreme of adjusting belt (104) is provided with adjusting gear (106), one side surface of installation wallboard (114) is provided with material and colludes fixed plate (103), one side internal surface of installation wallboard (114) is provided with charging tray right side stand (102), the front end of charging tray front fender (101) is provided with material and colludes (111).

3. The fully automatic test equipment of claim 1, wherein: the utility model discloses a material guide rail for the railway vehicle, including guide rail main part (2), guide rail main part (2) lower extreme surface is provided with draws material panel (205), the upper end surface of drawing material panel (205) is provided with track curb plate (202), one end one side of track curb plate (202) is provided with draws the material and colludes (201), other end one side of track curb plate (202) is provided with guide rail (204), the opposite side of track curb plate (202) is provided with draws material motor (207) and track accommodate the lead screw (206), draw material motor (207) to be located the front end of track accommodate the lead screw (206), the upper end of drawing material panel (205) is provided with backlight (203), it colludes the quantity of (201) to draw the material to be two sets of, backlight (203) are located the centre that.

4. The fully automatic test equipment of claim 1, wherein: the middle part of dotting backplate main part (3) is provided with dotting backplate (302), one side surface of dotting backplate (302) is provided with the dotting and drags link joint (301), the opposite side surface of dotting backplate (302) is provided with sweeps yard camera (304), the lower extreme of sweeping yard camera (304) is provided with sweeps yard light source (305), the one side of sweeping yard light source (305) is provided with prevents dry lid (306), the upper end of preventing dry lid (306) is provided with and beats a pen mount (307), the upper end of beating a pen mount (307) is provided with and beats a pen (308), the upper end of beating a pen (308) is provided with pen cap cylinder (309), one side of pen cap cylinder (309) is provided with and beats a cylinder (303).

5. The fully automatic test equipment of claim 1, wherein: a test panel (407) is arranged on the outer surface of the lower end of the test panel main body (4), a test module (406) is fixedly mounted on the outer surface of the middle of the test panel (407), a defective product shaft (405) is arranged on one side of the test module (406), a first calibration camera (404) is arranged on one side of the defective product shaft (405), a material throwing shaft (408) is arranged on the other side of the test module (406), a second calibration camera (409) is arranged on one side of the material throwing shaft (408), a discharging shaft (403) is arranged on one side of the upper end of the test module (406), a dotting and bar code sweeping shaft (402) is arranged on the upper end of the discharging shaft (403), a test position (401) is arranged on the upper end of the dotting and bar code sweeping shaft (402), a feeding shaft (410) is arranged on the other side of the upper end of the test module (406), a dotting mechanism (411) and a feeding camera (412) are arranged on the upper end of, the feeding camera (412) is positioned on one side of the dotting mechanism (411).

6. The fully automatic test equipment of claim 5, wherein: throw material axle (408) and be located the one end of test panel (407), defective products axle (405) is located the other end of test panel (407), unloading axle (403) is located the front end of test panel (407), material loading axle (410) is located the rear end of unloading axle (403), beat and sweep bar code axle (402) and be located the rear end of material loading axle (410), beat and sweep bar code axle (402) and be located the front end of test position (401), test position (401) are located the rear of unloading bottom plate main part (1), calibration camera (404) and No. two structural function homogeneous phase of calibration camera (409) are the same, No. two calibration camera (409) are located and are thrown between material axle (408) and test module (406).

7. The fully automatic test equipment of claim 6, wherein: the structure of the feeding shaft (410) is the same as that of the discharging shaft (403), suckers are arranged on the discharging shaft (403) and the feeding shaft (410), the dotting and bar code scanning shaft (402) is of a gantry type, the number of the test modules (406) is four, the dotting mechanism (411) and the dotting backboard main body (3) are of the same structure, a first dismounting screw group is arranged between the feeding and discharging bottom plate main body (1) and the guide rail main body (2), the feeding and discharging bottom plate main body (1) and the guide rail main body (2) are spliced through the dismounting screw group, a second dismounting screw group is arranged between the feeding and discharging bottom plate main body (1) and the test panel main body (4), the middle outer surface of the feeding and discharging bottom plate main body (1) is spliced with the outer surface of the test panel main body (4) through the second dismounting screw group, and fastening screws are arranged between the dotting backboard main body (3) and the test panel main body (4), the outer surface of the lower end of the dotting backboard main body (3) is detachably connected with the outer surface of one end of the testing panel main body (4) through a fastening screw.