CN213182797U - Smoke box number checking device and tobacco production line system - Google Patents
Smoke box number checking device and tobacco production line system Download PDFInfo
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- CN213182797U CN213182797U CN202022527557.4U CN202022527557U CN213182797U CN 213182797 U CN213182797 U CN 213182797U CN 202022527557 U CN202022527557 U CN 202022527557U CN 213182797 U CN213182797 U CN 213182797U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The utility model discloses a smoke box number calibration equipment and tobacco production line system relates to tobacco automated control field. This smoke box number verifying attachment includes: an image recognition device; a radio frequency identification device; and a controller electrically connected to the image recognition device and the radio frequency device, respectively; the image identification device and the radio frequency identification device respectively identify the numbers of the smoke boxes reaching the preset position of the conveying belt, the identified numbers are input into the controller, the controller compares the received numbers, and if the comparison is successful, the correct number of the smoke boxes written into the radio frequency identification chip is determined. The utility model discloses an automatic change discernment smoke box number and compare, can effectively improve the accuracy of smoke box number check-up, reduced operating personnel's participation, and then reduced operating personnel's intensity of labour.
Description
Technical Field
The utility model relates to a tobacco automation control field especially relates to a smoke box number calibration equipment and tobacco production line system.
Background
The tobacco shreds in the shred production line are stored in a storage cabinet, and box-type tobacco shred storage is continuously applied in recent years.
Each smoke box is fixed with a chip, and the information of the smoke box is written into the chip through an RFID (Radio Frequency Identification) device. The chip comprises information such as the number, the brand, the batch number, the weight of the cigarette box, the weight of the cut tobacco, the state of the cigarette box and the like.
In the production process, chip information can be written into the chip by the PLC through the RFID device according to task information of a production line, and the accuracy of the information can be verified by the PLC (Programmable Logic Controller). Because each smoke box has a unique smoke box number, the smoke box number is written into the chip through manual operation when the smoke box is used for the first time, and the task information does not contain the smoke box number, the inspection process cannot contain the inspection of the smoke box number.
In the using process of the smoke box, the situation that the smoke box number in the chip information is inconsistent with the actual smoke box number is found for many times, the reasons are mainly two, the first situation is that the number is wrongly written by human errors when the smoke box is manually operated and written, and the second situation is that the written information is wrong due to the fact that a software system goes out of errors when the smoke box is written with the information.
Wrong information will bring a great risk on the twisting of the cut tobacco information. In order to avoid the risk of information confusion, each finished cigarette box on the production line needs to be checked again manually, and great manpower and material resources are consumed. And once the cigarette box is fed into the cut tobacco warehouse, the re-confirmation is very troublesome.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a smoke box number calibration equipment and tobacco production line system, can effectively improve the accuracy of smoke box number calibration, reduce operating personnel's participation.
According to the utility model discloses an aspect provides a smoke box number calibration equipment, a serial communication port, include: an image recognition device; a radio frequency identification device; and a controller electrically connected to the image recognition device and the radio frequency device, respectively; the image identification device and the radio frequency identification device respectively identify the numbers of the smoke boxes reaching the preset position of the conveying belt, the identified numbers are input into the controller, the controller compares the received numbers, and if the comparison is successful, the correct number of the smoke boxes written into the radio frequency identification chip is determined.
In some embodiments, the controller is a comparator, wherein a first input of the comparator is connected to the image recognition device, a second input of the comparator is connected to the rfid device, and an output of the comparator is connected to the motor controller of the conveyor belt.
In some embodiments, the smoke box number verification device further comprises: and the alarm is electrically connected with the controller, wherein if the controller determines that the number comparison fails, the controller outputs an alarm signal to the alarm.
In some embodiments, the image recognition device comprises an image collector and a processor, wherein the image collector collects images of smoke boxes arriving at a predetermined position of the conveyor belt; the processor is connected with the image collector and is used for identifying the number in the image.
In some embodiments, the image collector comprises a camera, and the camera is connected with the processor through a Profinet network.
In some embodiments, the smoke box number verification device further comprises: and the memory is connected with the image recognition equipment and the controller and is used for storing the picture information report of the smoke box.
In some embodiments, the smoke box number verification device further comprises: and the in-place detector is connected with the image recognition equipment, wherein the in-place detector triggers the image recognition equipment to collect images after detecting that the smoke box reaches a preset position of the conveying belt.
In some embodiments, the in-position detector is electrically connected with the motor controller of the conveyor belt, and triggers the motor controller of the conveyor belt to send out a stop command after detecting that the smoke box reaches a preset position of the conveyor belt.
In some embodiments, a radio frequency identification chip is arranged on the smoke box, and the radio frequency identification chip comprises a smoke box number; the smoke box is pasted with a number containing the number of the smoke box.
According to the utility model discloses an on the other hand still provides a tobacco production line system and includes foretell smoke box number calibration equipment.
The embodiment of the utility model provides an in, through setting up image recognition equipment, radio frequency identification device and controller, through automatic discernment smoke box number and comparing, can effectively improve the accuracy of smoke box number check-up, reduced operating personnel's participation, and then reduced operating personnel's intensity of labour.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments of the invention, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
The invention will be more clearly understood from the following detailed description, with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural view of some embodiments of the smoke box number checking device of the present invention.
Fig. 2 is a schematic view of the smoke box of the present invention.
Fig. 3 is a schematic view of the bottom of the smoke box of the present invention.
Figure 4 is the smoke box transportation schematic diagram of the utility model.
Fig. 5 is a schematic structural view of some embodiments of the smoke box number checking device of the present invention.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: unless specifically stated otherwise, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention.
Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description.
The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of some embodiments of the smoke box number checking device of the present invention. The cigarette box number checking device comprises an image recognition device 110, a radio frequency recognition device 120 and a controller 130, wherein the controller 130 is electrically connected with the image recognition device 110 and the radio frequency device 120 respectively. Those skilled in the art will appreciate that the controller may be a specific hardware device composed of a PLC, an integrated circuit, related components, etc.
The image recognition device 110 and the radio frequency recognition device 120 respectively recognize the numbers of the smoke boxes reaching the preset positions of the conveyer belt, the recognized numbers are input into the controller 130, the controller 130 compares the received numbers, if the comparison is successful, the correct number of the smoke boxes written into the radio frequency recognition chip is determined, and then the conveyer belt can operate to release the smoke boxes.
In some embodiments, as shown in figure 2, the sides of the smoke box are labeled with the smoke box number numbers. As shown in fig. 3, the bottom of the smoke box is provided with an RFID chip (circle in the figure), and the chip contains the number of the smoke box. The cartons are transported on a conveyor belt, on one side of which an image recognition device 110 is arranged, as shown in figure 4. It will be appreciated by those skilled in the art that if the bin number digits are affixed to the top of the bin, the image recognition device 110 is located above the conveyor belt. The image recognition device 110 performs installation setting with the number of the cigarette box being able to be photographed. The RFID devices 120 may also be located on either side or above the conveyor belt to enable access to information in the RFID chips of the cartons for installation.
In some embodiments, the image recognition device 110 includes an image collector, such as a camera, and a processor containing visual recognition software. The camera is connected with the processor through a Profinet network. The camera is installed near the conveyer belt through the fixed bolster.
The image collector collects images of the smoke boxes reaching the preset position of the conveying belt, the processor is connected with the image collector and identifies numbers in the images, and the processor identifies the numbers in the images by utilizing the existing visual identification algorithm.
In some embodiments, the controller 130 is a comparator having a first input coupled to the image recognition device 110, a second input coupled to the rfid device 120, and an output coupled to the conveyor belt motor controller 140. The comparator may be implemented by a circuit, a combination of circuits and other hardware devices, and may be a specific hardware device composed of a PLC, an integrated circuit, related components, and the like.
When the comparator compares that the signal input by the first input end is consistent with the signal input by the second input end, the normal release signal of the smoke box is output through the output end, namely, the motor controller of the conveying belt controls the motor to operate, so that the smoke box continues to operate along the original motion track.
In the embodiment, by arranging the image recognition device, the radio frequency recognition device and the controller, the cigarette box number is automatically recognized and compared, the accuracy of cigarette box number verification can be effectively improved, the participation of operators is reduced, and the labor intensity of the operators is further reduced.
Fig. 5 is a schematic structural view of some embodiments of the smoke box number checking device of the present invention. The smoke box number verification apparatus includes an alarm 510 in addition to the image recognition device 110, the rfid device 120, and the controller 130.
The alarm 510 is electrically connected to the controller 130. If the controller 130 determines that the number comparison fails, it outputs an alarm signal to the alarm 510. The alarm 510 alarms to confirm again by hand whether the bin is rejected.
In this embodiment, can in time discover the wrong condition of smoke box number, avoid bringing serious consequence for whole production line.
In other embodiments of the present invention, the checking device for the number of the smoke box further comprises a memory 520, wherein the memory 520 is electrically connected to the image recognition device 110 and the controller 130 respectively for storing the picture information report of the smoke box. For example, the image recognition device 110 obtains the picture information of the smoke box, and labels the picture of the smoke box according to the output result of the controller 130, so as to form a picture information report of the smoke box for tracing the history information.
In other embodiments of the present invention, the checking device for the number of the smoke box further comprises an in-place detector 530, the in-place detector 530 is connected to the image recognition device 110, wherein the in-place detector 530 triggers the image recognition device 110 to collect an image after detecting that the smoke box reaches the predetermined position of the conveying belt.
In some embodiments, the reach detector 530 is electrically connected to the motor controller of the conveyor belt and triggers the motor controller of the conveyor belt to issue a shutdown command upon detecting that the smoke box has reached a predetermined position on the conveyor belt.
In other embodiments of the present invention, a tobacco production line system is protected, which includes the smoke box number verification device in the above embodiments.
The utility model discloses can effectively check up the accuracy of No. of cigarette case, this process is full-automatic to be accomplished, the effectual intensity of labour who reduces operating personnel to, the neotype accuracy of product has been guaranteed.
The utility model discloses an each part can both be realized through hardware device.
The present invention has been described in detail so far. Some details which are well known in the art have not been described in order to avoid obscuring the concepts of the present invention. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
Although some specific embodiments of the present invention have been described in detail by way of illustration, it should be understood by those skilled in the art that the above illustration is only for purposes of illustration and is not intended to limit the scope of the invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.
Claims (10)
1. The utility model provides a smoke box number verifying attachment which characterized in that includes:
an image recognition device;
a radio frequency identification device; and
a controller electrically connected to the image recognition device and the radio frequency recognition device, respectively;
wherein the image recognition device and the radio frequency recognition device respectively recognize the number of the smoke box reaching a predetermined position of the conveyor belt and input the recognized number to the controller.
2. The smoke box number verification device of claim 1, wherein said controller is a comparator, wherein,
the first input end of the comparator is connected with the image recognition equipment, the second input end of the comparator is connected with the radio frequency recognition equipment, and the output end of the comparator is connected with the motor controller of the conveying belt.
3. The smoke box number verification device of claim 1, further comprising:
and the alarm is electrically connected with the controller.
4. The smoke box number verification device of claim 1, wherein said image recognition apparatus comprises an image collector and a processor, wherein,
the image collector collects images of the smoke boxes reaching a preset position of the conveying belt;
the processor is connected with the image collector and identifies the number in the image.
5. The smoke box number verification device according to claim 4,
the image collector comprises a camera, and the camera is connected with the processor through a Profinet network.
6. The smoke box number verification device of claim 1, further comprising:
and the memory is connected with the image recognition equipment and the controller and is used for storing the picture information report of the smoke box.
7. A smoke box number verification device according to any of claims 1 to 6, further comprising:
a position detector connected to the image recognition device, wherein,
and after the in-place detector detects that the smoke box reaches the preset position of the conveying belt, the in-place detector triggers the image recognition equipment to collect images.
8. The smoke box number verification device according to claim 7,
the in-place detector is electrically connected with the motor controller of the conveying belt, and triggers the motor controller of the conveying belt to send a stop instruction after detecting that the smoke box reaches the preset position of the conveying belt.
9. A smoke box number verification device according to any one of claims 1 to 6,
the cigarette box is provided with a radio frequency identification chip, and the radio frequency identification chip comprises a cigarette box number;
posting numbers containing the smoke box number on the smoke box.
10. A tobacco manufacturing line system comprising a cigarette box number verification device according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022527557.4U CN213182797U (en) | 2020-11-05 | 2020-11-05 | Smoke box number checking device and tobacco production line system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022527557.4U CN213182797U (en) | 2020-11-05 | 2020-11-05 | Smoke box number checking device and tobacco production line system |
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| CN213182797U true CN213182797U (en) | 2021-05-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113919460A (en) * | 2021-10-14 | 2022-01-11 | 厦门烟草工业有限责任公司 | RFID information processing system and method for tobacco material container |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113919460A (en) * | 2021-10-14 | 2022-01-11 | 厦门烟草工业有限责任公司 | RFID information processing system and method for tobacco material container |
| CN113919460B (en) * | 2021-10-14 | 2023-07-21 | 厦门烟草工业有限责任公司 | RFID information processing system and method for tobacco material container |
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