CN213168822U

CN213168822U - Automatic beer filling equipment

Info

Publication number: CN213168822U
Application number: CN202021605960.8U
Authority: CN
Inventors: 耿冬冬; 陈伦平
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-08-05
Filing date: 2020-08-05
Publication date: 2021-05-11
Anticipated expiration: 2030-08-05

Abstract

Automatic beer filling equipment, including frame, conveyer, filling device, capping device, PLC controller and dust cover, the frame is equipped with conveyer, conveyer one side is equipped with filling device, and the opposite side is equipped with capping device, capping device includes fixed part, storage transfer portion and capping portion, the storage transfer portion is located in the frame of fixed part previous station, capping portion erects in fixed part one side to just to the fixed part setting, the frame is outer to be located to the dust cover, with conveyer, filling device, capping device cladding in wherein, the frame is outmost located to the PLC controller, the beneficial effects of the utility model reside in that: have the structure that conveniently carries out the filling mode switch, can switch fast in the filling operation of bottled beer and bottled beer, very nimble, under PLC controller's supplementary, all operations all can be accomplished by a key, and degree of automation is higher, and the implementation is comparatively simple, can effectively improve the production efficiency of beer filling.

Description

Automatic beer filling equipment

Technical Field

The utility model belongs to the technical field of the filling equipment, concretely relates to automatic beer filling equipment.

Background

The existing beer filling equipment is generally used by separating a filling area from a bottling area, so that two sets of equipment are generally needed during mass production, and automatic beer filling equipment for mixed use appears later, but mode switching is not rapid, response is needed for a certain time, and if mass beer filling operation is required, the response time affects the whole production efficiency, so that the efficiency is low and the operation is not flexible enough.

SUMMERY OF THE UTILITY MODEL

To the technical defect who exists in the background art, the utility model provides an automatic beer filling equipment has fast switch over processing mode, and the better advantage of degree of automation, has effectively solved the problem that exists in the background art, and specific technical scheme is as follows:

automatic beer filling equipment, including frame, conveyer, filling device, capping device, PLC controller and dust cover, the frame is equipped with conveyer, conveyer one side is equipped with filling device, and the opposite side is equipped with capping device, filling device includes filling portion, conveying pipe, the filling portion is located directly over the conveyer, conveying pipe quantity matches with filling portion and locates the top of filling portion and be connected with it, and both are all not less than 5 groups, capping device includes fixed part, storage transfer portion and gland portion, storage transfer portion locates in the frame of the preceding station of fixed part, gland portion erects in fixed part one side to just setting up to the fixed part, storage transfer portion and gland portion all are equipped with and are no less than 5 groups, the dust cover is located the frame skin, with conveyer, filling device, The capping device is coated in the frame, and the PLC controller is arranged on the outermost layer of the frame.

As a further technical scheme of the utility model, frame bottom equipartition has the shock pad foot, and one side of each department shock pad foot all pairs and is equipped with an universal wheel, the shock pad foot is telescopic structure to go up and down through locating the inside same servo cylinder body drive of frame.

As a further technical scheme of the utility model, conveyer includes sharp transfer roller, push rod, electric baffle and side shield, sharp transfer roller arranges in the frame along the straight line side by side and forms the passageway, and both sides are passed through the servo motor drive and are linked, and one end is equipped with electric baffle, and the other end is equipped with push rod, push rod is the L type, and telescopic cylinder and vertical rotation motor have concatenated in proper order to the horizontal end and are fixed in one side of sharp transfer roller, and the length of perpendicular end is no longer than the length of sharp transfer roller, the passageway both sides that sharp transfer roller formed are located to the side shield symmetry.

As the utility model discloses further technical scheme, filling portion is including setting up the transverse guide of conveyer top, locating the guide rail motor on the transverse guide, locating the perpendicular motor on the guide rail motor and locating the filling valve on the perpendicular motor, the filling valve includes easy open can filling valve and glass bottle filling valve, and is equipped with at least one easy open can filling valve and glass bottle filling valve on the same perpendicular motor, be equipped with on the transverse guide and be no less than 5 groups guide rail motor and perpendicular motor.

As a further technical scheme of the utility model, the conveying pipe is corresponding to the filling valve one-to-one to each group's easy open can filling valve passes through a conveying pipe of Y type branch road sharing with glass bottle filling valve.

As a further technical scheme of the utility model, the fixed part is including the dead lever of locating the conveyer both sides, and the tight motor of clamp of dead lever upper portion and middle part is located to the symmetry in conveyer both sides to and locate the circular-arc fixation clamp of pressing from both sides tight motor expansion end.

As the utility model discloses a further technical scheme, storage shifts portion is including bottle lid hold up tank, easy-open can lid hold up tank and the transfer arm of locating conveyer one side, bottle lid hold up tank or easy-open can hold up tank include fore-and-aft cell body and cell body below push away the die-pin with what the servo cylinder expansion end is connected, it includes the rotating electrical machines to shift the arm, locates the arm of rotating electrical machines output and locates the electric suction cup of arm below.

As the utility model discloses further technical scheme, gland portion includes locates vertical decurrent gland motor in the frame and locates the gripper jaw of gland motor expansion end through the support, the gripper jaw includes that both sides are articulated each other and pass through cylinder driven stationary dog and locate the stationary jaw center through cylinder driven gland.

The utility model has the advantages of that: have the structure that conveniently carries out the filling mode switch, therefore can change fast in the filling operation of canned beer and bottled beer, very nimble, under the auxiliary action of PLC controller, all operations all can be accomplished by a key, and degree of automation is higher, and the implementation mode is comparatively simple, can effectively improve the production efficiency of beer filling.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of the filling device 3.

Fig. 3 is a schematic structural view of the fixing portion 7.

Fig. 4 is a schematic view of the structure of the stock transfer section 8.

Fig. 5 is a schematic structural view of the capping portion 9.

Wherein: the automatic packaging machine comprises a machine frame 1, a conveying device 2, a filling device 3, a capping device 4, a filling part 5, a feeding pipe 6, a fixing part 7, a storage transferring part 8, a capping part 9, a shockproof pad foot 10, a universal wheel 11, a servo cylinder body 12, a linear conveying roller 13, a pushing rod 14, an electric baffle 15, a side baffle 16, a telescopic cylinder 17, a vertical rotating motor 18, a transverse guide rail 19, a guide rail motor 20, a vertical motor 21, a filling valve 22, a fixing rod 23, a clamping motor 24, a fixing clamp 25, a bottle cap storage tank 26, a pop can cap storage tank 27, a transferring mechanical arm 28, a tank body 29, a servo cylinder 30, a pushing support rod 31, a rotating motor 32, a mechanical arm 33, an electric suction cup 34, a support 35, a capping motor 36, a clamping claw 37, a fixing claw 38, a capping 39, a dust.

Detailed Description

Embodiments of the present invention will be described with reference to the accompanying drawings and related embodiments, wherein the following embodiments are only preferred embodiments for better illustrating the present invention, and the embodiments of the present invention are not limited to the following embodiments, and the related essential components of the present invention related to the technical field should be considered as known in the art and can be known and mastered by those skilled in the technical field.

In the description of the present invention, it is to be understood that the terms "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "inner," and the like are used in the orientation or positional relationship indicated in the drawings, merely for the purpose of describing the invention and simplifying the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.

Referring to the attached drawing 1, the automatic beer filling equipment comprises a rack 1, a conveying device 2, a filling device 3, a capping device 4, a PLC (programmable logic controller) 41 and a dust cover 40, wherein the rack 1 is provided with the conveying device 2, one side of the conveying device 2 is provided with the filling device 3, the other side of the conveying device 2 is provided with the capping device 4, the filling device 3 comprises a filling part 5 and a feeding pipe 6, the filling part 5 is arranged right above the conveying device 2, the number of the feeding pipes 6 and the number of the filling part 5 are matched and arranged above the filling part 5 and are connected with the filling part, the number of the feeding pipes and the number of the feeding pipes are not less than 5, the capping device 4 comprises a fixing part 7, a storage transferring part 8 and a capping part 9, the storage transferring part 8 is arranged on the rack 1 at a position before the fixing part 7, the capping part 9 is arranged right at one side of the fixing part 7, and the fixing part 7, the dust cover 40 is arranged on the outer layer of the frame 1, the conveying device 2, the filling device 3 and the capping device 4 are coated in the dust cover, and the PLC 41 is arranged on the outermost layer of the frame 1.

In the implementation process, before beer bottles or beer cans enter a filling flow, the data of filling types, quantities, capacities and the like of the beer bottles or the beer cans are input through the PLC 41, the equipment firstly adjusts the motion parameters of the conveying device 2 according to the corresponding types, the corresponding quantities and the corresponding capacities to ensure that the containers of the corresponding types obtain the corresponding conveying speed and the corresponding intervals, for example, the diameters of the beer bottles are wider than those of pop cans, so the intervals among the containers are smaller, the operation is realized through the conveying device 2, after the containers enter the filling process at the correct intervals, the filling operation of a plurality of containers is simultaneously carried out at the filling device 3, the filling device 3 adjusts the types of filling valves according to the types of the containers to ensure that the filling operation can be carried out correctly, after the filling is finished, the conveying device 2 continuously drives the filled containers to advance to reach the position of the capping device 4, the capping device 4 also selects the corresponding fixing part 7 to fix according to the type of the container, for example, the height of the body of the beer bottle is higher than that of the pop can, therefore, when the pop can is fixed, the fixing part 7 at the lower position should be selected for fixing, the fixing width of the fixing part 7 at the lower position is also adjusted according to the diameter of the container, so as to ensure that the container cannot be crushed to cause accidents, then, the corresponding sealing part is taken out by the storage and transfer part 8 to be placed at the top of the container, the capping part 9 is used for sealing, and finally, the finished beer filled with the capping is sent out of the filling equipment. It should be noted that although the structure of the dust cover 40 is not disclosed in the present invention, the dust-proof peripheral device such as the dust cover 40 is an essential technical component in the art, and the present invention is only referred to for complementing the integrity, and in addition, the application method is also the outermost layer for the device, which has no influence on the internal device, and only the PLC controller 41 is conveniently operated at the outside, so it should be understood that the specific structure and principle are known and implemented by those skilled in the art.

The utility model provides a preferred embodiment, 1 bottom equipartition of frame has the antivrbration pad foot 10, and one side of each antivrbration pad foot 10 all pairs and is equipped with a universal wheel 11, antivrbration pad foot 10 is telescopic structure to through locating the lift of the inside same servo cylinder body 12 drive of frame 1, antivrbration pad foot 10 adopts telescopic structure, when making things convenient for equipment to remove, can withdraw and remove through universal wheel 11, makes the use of equipment more nimble, and the antivrbration pad foot 10 structure in this application is known structure, is similar to the flexible fixed foot of engineering equipment, and the difference only lies in driving through same servo cylinder body 12 and goes up and down, only needs a jar through a plurality of output of parallel connection can.

In a preferred embodiment, the conveying device 2 comprises a linear conveying roller 13, a pushing rod 14, an electric baffle 15 and side baffles 16, the linear conveying roller 13 is arranged on the frame 1 side by side along a straight line to form a channel, two sides of the linear conveying roller are connected through servo motor drive, one end of the linear conveying roller is provided with the electric baffle 15, the other end of the linear conveying roller is provided with the pushing rod 14, the pushing rod 14 is L-shaped, the horizontal end of the linear conveying roller is sequentially connected with a telescopic cylinder 17 and a vertical rotating motor 18 in series and fixed on one side of the linear conveying roller 13, the length of the vertical end does not exceed that of the linear conveying roller 13, the side baffles 16 are symmetrically arranged on two sides of the channel formed by the linear conveying roller 13, before a container enters the conveying device 2, the container is firstly blocked by the electric baffle 15 to prevent more containers from entering a, when the containers enter a channel formed by the linear conveying rollers 13, the containers are guided by the side baffle plates 16 and cannot fall out of the filling equipment, because each linear conveying roller 13 is driven by an independent servo motor, the distance between the containers can be changed through different rotation speed differences, the interval between every two containers can be arranged in a standardized way without accidents, after the filling and sealing operation is completed, the containers reach a discharging position and are pushed out of the production line through the pushing rods 14, during the specific operation, the vertical ends of the pushing rods 14 are vertically and upwards preset on the side baffle plates 16 when in a standby state, so that the containers cannot be blocked from moving, when in operation, the containers rotate from the vertical state to the horizontal state under the action of the vertical rotating motor 18, and can be arranged at the rearmost ends of the containers, then the telescopic air cylinders 17 act, and the pushing rods 14 send out the filled and sealed beer from the production line according to the setting, high efficiency, rapidness and accuracy.

Referring to fig. 1 and 2, in a preferred embodiment, the filling part 5 includes a transverse guide 19 erected above the conveyor 2, a guide motor 20 installed on the transverse guide 19, a vertical motor 21 installed on the guide motor 20, and a filling valve 22 installed on the vertical motor 21, where the filling valve 22 includes a pop can filling valve and a glass bottle filling valve, and at least one pop can filling valve and glass bottle filling valve are installed on the same vertical motor 21, and no less than 5 sets of guide motors 20 and vertical motors 21 are installed on the transverse guide 19, and after a container arrives at the filling device 3, the corresponding filling valve 22 is adjusted to be aligned with the container by the guide motor 20 according to the type of the container, and the filling valve 22 is sent to the container by the vertical motor 21 in combination with fig. 2 for filling, and the present invention adopts the same structure as the existing filling valve, therefore, the difficulty of implementation is low, and when filling switching is required, only the corresponding filling valve 22 needs to be moved to be aligned with the container through the guide rail motor 20.

In a preferred embodiment, the feeding pipes 6 are connected one by one corresponding to the filling valves 22, each group of pop can filling valves and glass bottle filling valves share one feeding pipe 6 through a Y-shaped branch, and after the feeding pipes 6 are connected with the filling valves 22, beer is pumped out of a container for storing beer and then is sent to the filling valves 22 for filling operation.

Referring to fig. 3, in a preferred embodiment, the fixing portion 7 includes fixing rods 23 disposed at both sides of the conveying device 2, clamping motors 24 symmetrically disposed at both sides of the conveying device 2 and disposed at upper and middle portions of the fixing rods 23, and arc-shaped fixing clamps 25 disposed at movable ends of the clamping motors 24, and the clamping motors 24 are servo cylinders having telescopic structures, and the distance and force of the fixing rods 23 at both sides are adjusted by the PLC controller 41, so that the clamping motors 24 with corresponding heights are activated according to different types of containers, and the fixing rods 23 can correctly clamp the containers, thereby ensuring accuracy.

Referring to fig. 4, in a preferred embodiment, the storage transferring portion 8 includes a bottle cap storage tank 26, a pop can cap storage tank 27 and a transferring mechanical arm 28, which are disposed on one side of the conveying device, the bottle cap storage tank 26 or the pop can cap storage tank 27 includes a longitudinal tank body 29 and a pushing rod 31 connected to a movable end of a servo cylinder 30 below the tank body 29, the transferring mechanical arm 28 includes a rotating motor 32, a mechanical arm 33 disposed at an output end of the rotating motor 32 and an electric suction cup 34 disposed below the mechanical arm 33, the structure is similar to that of the transferring mechanical arm in the prior art, and the difference lies in that storage modes of the bottle cap storage tank 26 and the pop can cap storage tank 27 are changed according to forms, which belongs to the content in the prior art.

Referring to fig. 5, in a preferred embodiment, the capping part 9 includes a capping motor 36 disposed vertically downward on the frame 1 through a bracket 35 and a clamping jaw 37 disposed at a movable end of the capping motor 36, the clamping jaw 37 includes a fixed jaw 38 whose two sides are hinged to each other and driven by an air cylinder and a capping 39 disposed at the center of the fixed jaw 38 and driven by an air cylinder, when the capping is operated, the capping motor 36 moves the clamping jaw 37 to the height of the container cover, the fixed jaw 38 clamps the container under the action of the air cylinder, and according to different types, such as glass bottles, the clamping distance of the fixed jaw 38 is shortened, the downward pressure degree of the capping 39 is increased, and then the bottle cover is compacted and fixed by applying force to the two sides of the fixed jaw 38; the easy open can, highly lower, but the width is great, and stationary dog 38 centre gripping distance grow, gland 39 lapse diminishes, accomplishes the operation that compresses tightly by stationary dog 38, and the gland structure among the above-mentioned structure and the prior art is similar, perhaps can directly adopt the structure of the capping device among the prior art, and combine the utility model discloses the similar conversion structure design of well filling portion 5 integrates easy open can gland structure and bottle lid gland structure in one, the utility model discloses quote prior art means as implementation, guaranteed the smoothness of processing.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims

1. Automatic beer filling equipment, its characterized in that, including frame, conveyer, filling device, capping device, PLC controller and dust cover, the frame is equipped with conveyer, conveyer one side is equipped with the filling device, and the opposite side is equipped with capping device, the filling device includes filling portion, conveying pipe, the filling portion is located directly over the conveyer, conveying pipe quantity matches with filling portion and locates the top of filling portion and be connected with it, and both are not less than 5 groups, capping device includes fixed part, storage transfer portion and capping portion, storage transfer portion locates in the frame of the preceding station of fixed part, capping portion erects in fixed part one side to just setting up to the fixed part, storage transfer portion and capping portion all are equipped with and are no less than 5 groups, the dust cover is located the frame skin, with conveyer, PLC controller and dust cover, The filling device and the capping device are coated in the frame, and the PLC is arranged on the outermost layer of the frame.

2. The automatic beer filling apparatus of claim 1, wherein the bottom of the frame is provided with shock-proof pad feet, one side of each shock-proof pad foot is provided with a universal wheel in a matching way, and the shock-proof pad feet are of a telescopic structure and are driven to ascend and descend by the same servo cylinder body arranged inside the frame.

3. The automatic beer filling apparatus according to claim 1, wherein the conveying device comprises a linear conveying roller, a pushing rod, an electric baffle plate and side baffle plates, the linear conveying roller is arranged on the rack side by side along a straight line to form a channel, two sides of the linear conveying roller are connected through servo motor driving, one end of the linear conveying roller is provided with the electric baffle plate, the other end of the linear conveying roller is provided with the pushing rod, the pushing rod is of an L shape, a telescopic cylinder and a vertical rotating motor are sequentially connected in series at a horizontal end of the pushing rod and fixed on one side of the linear conveying roller, the length of the vertical end does not exceed that of the linear conveying roller, and the side.

4. The automatic beer filling apparatus of claim 1, wherein the filling section comprises a transverse guide rail mounted above the conveyor, a guide rail motor mounted on the transverse guide rail, a vertical motor mounted on the guide rail motor, and a filling valve mounted on the vertical motor, the filling valve comprises a pop can filling valve and a glass bottle filling valve, and at least one pop can filling valve and glass bottle filling valve are mounted on the same vertical motor, and at least 5 sets of guide rail motors and vertical motors are mounted on the transverse guide rail.

5. The automatic beer filling apparatus of claim 1, wherein the feeding pipes are connected one by one corresponding to the filling valves, and each group of the pop can filling valves and the glass bottle filling valves share one feeding pipe through a Y-shaped branch.

6. The automatic beer filling apparatus of claim 1, wherein the fixing portion comprises fixing rods provided at both sides of the conveyor, a clamping motor provided at upper and middle portions of the fixing rods symmetrically to both sides of the conveyor, and a circular arc-shaped fixing clip provided at a movable end of the clamping motor.

7. The automatic beer filling equipment of claim 1, wherein the storage transferring part comprises a bottle cap storage tank, a pop can cap storage tank and a transferring mechanical arm which are arranged on one side of the conveying device, the bottle cap storage tank or the pop can cap storage tank comprises a longitudinal tank body and a pushing supporting rod connected with a movable end of the servo cylinder and arranged below the tank body, the transferring mechanical arm comprises a rotating motor, a mechanical arm arranged at the output end of the rotating motor and an electric sucking disc arranged below the mechanical arm.

8. The automatic beer filling apparatus according to claim 1, wherein the capping part comprises a capping motor vertically downward disposed on the frame through a bracket and a clamping jaw disposed at a movable end of the capping motor, and the clamping jaw comprises a fixed jaw hinged at two sides and driven by a cylinder and a capping disposed at the center of the fixed jaw and driven by the cylinder.