CN213165470U

CN213165470U - LED lamp pearl maintenance operating means

Info

Publication number: CN213165470U
Application number: CN202021687861.9U
Authority: CN
Inventors: 李安家; 于太利
Original assignee: Universelite Co ltd
Current assignee: Universelite Co ltd
Priority date: 2020-08-13
Filing date: 2020-08-13
Publication date: 2021-05-11
Anticipated expiration: 2030-08-13

Abstract

The utility model provides a LED lamp bead maintenance operation device, which relates to the technical field of LED lamp bead maintenance and comprises an operation platform, a sealing operation box arranged on the operation platform, operation gloves arranged at the front side of the sealing operation box, a heating platform arranged in the sealing operation box, and an inert gas bottle connected with the sealing box through an inert gas pipeline; the front side of the sealing box is provided with a hole, and the wrist opening of the operating glove is connected with the edge of the hole in a sealing way. The utility model discloses sealed control box is full of high-purity inert gas under the condition of normal work, the aluminium base board of LED lamp pearl that will need the maintenance is put into on the heating platform of the sealed control box that is full of inert gas, open heating platform to 260 ℃ after the workman stretch into operating gloves and maintain the LED lamp pearl that can not normally work, whole maintenance process LED lamp pearl aluminium base board all is gone on under inert gas's the protection state, can not make aluminium base board white printing ink turn yellow, aluminium base board oxidation, also can not cause the influence to the quality of LED lamp pearl.

Description

LED lamp pearl maintenance operating means

Technical Field

The utility model relates to a LED lamp pearl maintenance operating means belongs to LED lamp pearl maintenance technical field.

Background

Traditional LED lamp pearl pastes on aluminium base board when having partial lamp pearl can not normally work, need paste the aluminium base board of LED lamp pearl, put and adopt the heating platform to heat to about 260 ℃ in the atmosphere, will take off the lamp pearl that can not normally work from aluminium base board earlier, then scribble the soldering tin cream at the pad of aluminium base board again, will be can normally work again LED lamp pearl change, fix soldering tin and LED lamp pearl on aluminium base board through the heating platform.

In the process, white high-reflectivity ink coated on the surface of the aluminum substrate is yellowed due to high-temperature heating in the atmosphere, so that the performances of the product such as luminous flux and the like are reduced, and a bonding pad of the aluminum substrate is oxidized; meanwhile, the quality of the LED lamp beads is affected.

The present application was made based on this.

SUMMERY OF THE UTILITY MODEL

In order to solve the above-mentioned defect that exists among the prior art, the utility model provides a LED lamp pearl maintains operating means makes aluminium base board white printing ink turn yellow, the aluminium base board oxidation condition, can not cause the influence to the quality of LED lamp pearl yet.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an LED lamp bead maintenance operation device comprises an operation table, a sealing operation box arranged on the operation table, operation gloves arranged on the front side of the sealing operation box, a heating platform arranged in the sealing operation box, and an inert gas bottle connected with the sealing box through an inert gas pipeline; the front side of the sealing box is provided with a hole, and a wrist opening of the operating glove is connected with the edge of the hole in a sealing manner.

Furthermore, in order to prevent outside air from entering the operation box, the air-conditioning system also comprises a transition cabin arranged on one side of the sealing box and a vacuum pump connected with the transition cabin through a vacuum pump pipeline; the transition cabin comprises a cabin body, an inner cabin door and an outer cabin door, and the inner cabin door is connected with the sealed operation box; the inert gas bottle is connected with the transition cabin through another inert gas pipeline.

Furthermore, in order to ensure balance of internal and external air pressure, the transition cabin and the sealed operation box are provided with pressure gauges.

Furthermore, in order to ensure the safety of workers and facilitate the operation, the operation gloves are any one of carbon fiber high-temperature resistant gloves, asbestos high-temperature resistant gloves, glass high-temperature resistant gloves and aramid fiber high-temperature resistant gloves.

Further, in order to facilitate maintenance operation work, the sealed operation box body is integrally transparent, so that the maintenance operation process is visualized.

The utility model discloses a principle and beneficial technological effect: the utility model discloses among the operating means, sealed control box is full of high-purity inert gas under the condition of normal work, put into the heating platform who is full of inert gas's sealed control box with the aluminium base board of LED lamp pearl that needs the maintenance, open heating platform to 260 ℃ after the workman stretch into operating gloves and maintain the LED lamp pearl that can not normally work, whole maintenance process LED lamp pearl aluminium base board all is gone on under inert gas's the protection state, can not make aluminium base board white printing ink turn yellow, aluminium base board oxidation, also can not cause the influence to the quality of LED lamp pearl.

Drawings

Fig. 1 is a schematic view of an external overall structure of an LED lamp bead maintenance operation device according to this embodiment;

fig. 2 is an inside overall structure schematic diagram of an LED lamp bead maintenance operation device of this embodiment.

Description of the labeling: the device comprises an operating platform 1, a sealed operating box 2, a first operating glove 21, a second operating glove 22, a heating platform 3, an LED lamp bead aluminum substrate 4, a transition cabin 5, an inner cabin door 51, an outer cabin door 52, an inert gas bottle 6, a first inert gas pipeline 61, a second inert gas pipeline 62, a first valve 63, a second valve 64, a vacuum pump 7, a vacuum pump pipeline 71 and a pressure gauge 8.

Detailed Description

In order to make the technical means and the technical effects achieved by the technical means of the present invention clearer and more complete, the following embodiments are provided and are described in detail with reference to the accompanying drawings as follows:

as shown in fig. 1 and fig. 2, the LED lamp bead maintenance operation device of the present embodiment includes an operation desk 1, a sealing operation box 22 installed on the operation desk 1, operation gloves installed on the front side of the sealing operation box 22, a heating platform 3 installed in the sealing operation box 22, and an inert gas bottle 6 connected to the sealing box through an inert gas pipeline (an inert gas pipeline one 61); the front side of the sealing box is provided with a hole, and the wrist opening of the operating glove is connected with the edge of the hole in a sealing way. The sealed operation box 2 is full of high-purity inert gas under the normal working condition, the LED lamp bead aluminum substrate 4 needing to be maintained is placed on the heating platform 3 of the sealed operation box 22 full of inert gas, a worker stretches into an operation glove to maintain the LED lamp beads which cannot normally work after the heating platform is opened for 3 to 260 ℃, the whole maintenance process is carried out when the LED lamp bead aluminum substrate 4 is in the protective state of the inert gas, white ink of the aluminum substrate is not turned yellow, the aluminum substrate is not oxidized, and the quality of the LED lamp beads is not affected.

The preferred embodiment also comprises a transition cabin 5 arranged at one side of the seal box and a vacuum pump 7 connected with the transition cabin 5 through a vacuum pump pipeline 71; the transition chamber 5 comprises a chamber body, an inner chamber door 51 and an outer chamber door 52, the inner chamber door 51 is connected with the sealed operation box 22, and the inert gas bottle 6 is connected with the transition chamber 5 through another inert gas pipeline (an inert gas pipeline II 62). The inner door 51 separates the capsule 2 from the pod 5 and the outer door 52 separates the atmosphere from the pod 5. Before placing, firstly, filling inert gas (by opening a first valve 63) into the sealed operation box 2 to fill the inert gas; then opening an outer cabin door 52 of the transition cabin 5, putting the LED lamp bead aluminum substrate 4 to be maintained into the transition cabin 5, closing the outer cabin door 52 of the transition cabin 5, starting a vacuum pump 7, pumping the atmosphere in the transition cabin 5, closing the vacuum pump 7, and opening a second valve 64 to fill inert gas into the transition cabin 5; and then, opening a cabin door 51 in the transition cabin 5, and putting the LED lamp bead aluminum substrate 4 to be repaired into the inert gas-filled sealed operation box 22. The arrangement of the transition cabin 5 is convenient for putting the LED lamp bead aluminum substrate 4 to be maintained into the closed operation box 2 filled with inert gas, and the aluminum substrate is prevented from being influenced when external atmosphere enters the operation box 2.

The preferred of this embodiment, the cockpit 5 all is equipped with the manometer (the manometer of sealed control box is not shown) with sealed control box 2, and inside atmospheric pressure size is judged to the accessible manometer, makes inside atmospheric pressure keep unanimous with external atmospheric pressure, avoids the atmospheric pressure difference to bring unnecessary harm and trouble for device and maintenance work.

In the preferred embodiment, the operating gloves are made of any one of carbon fiber high-temperature-resistant gloves, asbestos high-temperature-resistant gloves, glass high-temperature-resistant gloves and aramid high-temperature-resistant gloves. Can resist the high temperature of 300-.

In the preferred embodiment, the whole body of the sealing operation box 22 is transparent, so that the maintenance process is visualized and the maintenance operation is facilitated.

Preferably, the number of the operating gloves is two, the operating glove I21 and the operating glove II 22 are operated by the left hand and the right hand, and maintenance operation is facilitated.

The above is a detailed description of the technical solutions provided in connection with the preferred embodiments of the present invention, and it should not be assumed that the embodiments of the present invention are limited to the above description, and it will be apparent to those skilled in the art that the present invention can be implemented in a variety of ways without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides a LED lamp pearl maintenance operating means which characterized in that: comprises an operation table, a sealed operation box arranged on the operation table, operation gloves arranged on the front side of the sealed operation box, a heating platform arranged in the sealed operation box, and an inert gas bottle connected with the sealed box through an inert gas pipeline; the front side of the sealing box is provided with a hole, and a wrist opening of the operating glove is connected with the edge of the hole in a sealing manner.

2. The LED lamp bead maintenance operating device of claim 1, wherein: the device also comprises a transition cabin arranged on one side of the seal box and a vacuum pump connected with the transition cabin through a vacuum pump pipeline; the transition cabin comprises a cabin body, an inner cabin door and an outer cabin door, and the inner cabin door is connected with the sealed operation box; the inert gas bottle is connected with the transition cabin through another inert gas pipeline.

3. The LED lamp bead maintenance operating device of claim 2, wherein: the transition cabin and the sealed operation box are provided with pressure gauges.

4. The LED lamp bead maintenance operating device of claim 1, wherein: the operating gloves are made of any one of carbon fiber high-temperature-resistant gloves, asbestos high-temperature-resistant gloves, glass high-temperature-resistant gloves and aramid fiber high-temperature-resistant gloves.

5. The LED lamp bead maintenance operating device of claim 1, wherein: the sealed operation box body is transparent as a whole.