CN213160753U

CN213160753U - Intelligent maillard reaction device

Info

Publication number: CN213160753U
Application number: CN202021430575.4U
Authority: CN
Inventors: 刘骞; 孔保华; 韩建春; 姜瞻梅; 彭新颜
Original assignee: Northeast Agricultural University
Current assignee: Northeast Agricultural University
Priority date: 2020-07-20
Filing date: 2020-07-20
Publication date: 2021-05-11
Anticipated expiration: 2030-07-20

Abstract

The utility model belongs to the technical field of reaction devices, in particular to an intelligent Maillard reaction device, which comprises a reaction cylinder, wherein a temperature sensor and a humidity sensor are sequentially arranged at the top end inside the reaction cylinder from left to right, a motor is arranged on the upper end surface of a connecting frame, fan blades are arranged on the outer side wall of a rotating shaft, heaters are respectively arranged on the left side and the right side inside a heating box, a water tank is arranged on the right side of the reaction cylinder, an atomizer is arranged on the right side inside an installation frame, a water pipe is connected to the upper end of the water tank in a penetrating way, a temperature and humidity controller is arranged on the right side of the reaction cylinder, the temperature sensor, the motor and the temperature and humidity controller are electrically connected with each other, and therefore, the temperature and humidity in the reaction cylinder can be conveniently and automatically controlled in the reaction process of the Maillard reaction device, further improving the stability of the reaction aroma components and the reaction aroma materials generated in the reaction.

Description

Intelligent maillard reaction device

Technical Field

The utility model relates to a reaction unit technical field, concretely relates to intelligent maillard reaction device.

Background

The maillard reaction, also known as "non-enzymatic browning reaction", was proposed by french chemists du l.c. maillard in 1912. The Maillard reaction is a non-enzymatic browning reaction widely existing in food industry, and is a reaction between a carbonyl compound (reducing saccharide) and an amino compound (amino acid and protein), and a macromolecular substance, namely melanoidin or melanomimetic, which is brown and even black is finally generated through a complicated process, so the Maillard reaction is also called a carbonyl ammonia reaction.

The temperature and humidity in the reaction cylinder cannot be automatically controlled in the reaction process of the existing Maillard reaction device, the temperature and humidity in the reaction process are difficult to grasp manually, and further, the stability of more characteristic aroma components and reaction spices generated in the reaction is reduced.

SUMMERY OF THE UTILITY MODEL

For solving the problem that proposes among the above-mentioned background art, the utility model provides an intelligent maillard reaction device has the humiture in the convenient automatic control reaction cylinder in the reaction process, has improved the characteristics of the stability that generates more characteristic fragrant smell composition and reaction spices in the reaction.

In order to achieve the above object, the utility model provides a following technical scheme: an intelligent Maillard reaction device comprises a reaction cylinder, wherein the lower end of the reaction cylinder is connected with a support frame in a penetrating way, the left side of the upper end surface of the reaction cylinder is communicated with a feed inlet, the lower end surface of the reaction cylinder is communicated with a discharge outlet, a discharge valve is arranged on the outer side wall of the discharge outlet, a temperature sensor and a humidity sensor are sequentially arranged at the top end inside the reaction cylinder from left to right, a heating box is fixedly connected to the right side of the upper end surface of the reaction cylinder, an air inlet cover is arranged at the upper end of the heating box, a plurality of air inlet holes are formed in the upper end surface of the air inlet cover in a penetrating way, a connecting frame is fixedly connected inside the heating box, a motor is arranged on the upper end surface of the connecting frame, a rotating shaft is detachably connected with the output end of the motor, the lower end of the, the heating device comprises a heating box, wherein heaters are arranged on the left side and the right side of the interior of the heating box, the two heaters are arranged below fan blades, a plurality of heating holes are formed in the upper end face of a reaction cylinder in a penetrating mode, a water tank is arranged on the right side of the reaction cylinder, an installation frame is fixedly connected to the right side of the reaction cylinder, an atomizer is arranged on the right side of the interior of the installation frame, an air inlet pipe is communicated with the left side of the installation frame, the left end of the air inlet pipe penetrates through the reaction cylinder and extends into the reaction cylinder, a water pipe is connected to the upper end of the water tank in a penetrating mode, the other end of the water pipe penetrates through the installation frame and is detachably connected with the right side of the atomizer, a water suction pump is arranged on the outer side wall of the water pipe, a temperature and humidity controller is arranged on the right, and the humidity sensor, the water suction pump, the atomizer and the temperature and humidity controller are electrically connected.

Impurity and dust that carry in the convenient filtration suction air conduct the utility model relates to an it is preferred that intelligent maillard reaction device, the inside of heating cabinet can be dismantled and be connected with the filter, the filter is located the top of motor.

In order to accelerate the speed of maillard reaction, as the utility model relates to an intelligent maillard reaction device is preferred, the motor is installed to the up end of reaction cylinder, the motor is located between feed inlet and the heating cabinet, the output of motor can be dismantled and be connected with the bull stick, the lower extreme of bull stick runs through the reaction cylinder and extends to the inside of reaction cylinder, the lateral wall fixedly connected with a plurality of evenly distributed's of bull stick.

In order to take out and clear up the filter in the heating cabinet conveniently, as the utility model relates to an it is preferred that intelligent maillard reaction device, be threaded connection between the lower extreme of lid that admits air and the upper end of heating cabinet.

In order to add water in the water tank conveniently, as the utility model relates to an it is preferred that intelligent maillard reaction device, the up end intercommunication of water tank has the filler pipe, the filler pipe is located the right side of water pipe, the upper end threaded connection of filler pipe has sealed lid.

In order to conveniently observe the reaction process in the reaction cylinder, the utility model relates to an intelligent Maillard reaction device is preferred, the preceding terminal surface fixedly connected with visual window of reaction cylinder.

In order to facilitate the opening and closing of control motor, as the utility model relates to an it is preferred that intelligent maillard reaction device, the switch is installed on the right side of reaction cylinder, the switch is located temperature and humidity controller's below, be electric connection between switch and the motor.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the intelligent Maillard reaction device comprises a feed inlet, a temperature and humidity controller, a temperature sensor, a temperature and humidity controller, a motor and a heater, wherein the feed inlet is used for feeding materials and auxiliary materials required by the Maillard reaction into a reaction cylinder, the temperature and humidity controller is used for setting the temperature and humidity required by the reaction, the temperature sensor transmits the detected information to the temperature and humidity controller during the reaction process, the temperature and humidity controller controls the motor and the heater to be started, the motor drives fan blades to rotate, external air is pumped into a heating box, the entered air is heated by the two heaters, the heated gas enters the reaction cylinder through a plurality of heating holes, the temperature and humidity controller controls the heating device to stop heating the reaction cylinder when the temperature reaches the reaction temperature, and meanwhile, the humidity sensor transmits the detected information to the temperature and humidity controller, the temperature and humidity controller controls a water suction pump and an atomizer to be started, the suction pump pumps water in the water tank through the water pipe, the pumped water is atomized through the atomizer, formed water mist enters the reaction cylinder through the air inlet pipe, and when moisture reaches a reaction humidity value, the temperature and humidity controller controls the suction pump and the atomizer to be closed, so that the temperature and the humidity in the reaction cylinder are conveniently and automatically controlled in the reaction process of the Maillard reaction device, and the stability of generating more characteristic aroma components and reaction spices in the reaction is further improved.

2. This kind of intelligent maillard reaction device, when the air of suction got into the heating cabinet, the air of entering was at first through impurity and the dust that carry in the filter filtered air to reached and conveniently filtered the effect of impurity and dust that carry in the suction air.

3. This kind of intelligent maillard reaction device, when the air of suction got into the heating cabinet, the air of entering was at first through impurity and the dust that carry in the filter filtered air to reached and conveniently filtered the effect of impurity and dust that carry in the suction air.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.

In the drawings:

fig. 1 is a structural diagram of an intelligent maillard reaction device of the utility model;

fig. 2 is a sectional view of an intelligent maillard reaction device of the utility model;

fig. 3 is a sectional view of the heating box of the present invention;

fig. 4 is a top view of the connection frame of the present invention.

In the figure, 1, a reaction cylinder; 101. a support frame; 102. a feed inlet; 103. a discharge port; 104. a discharge valve; 105. a visual window; 106. heating the hole; 2. a temperature sensor; 201. a heating box; 202. an air intake cover; 203. an air inlet; 204. a connecting frame; 205. a motor; 206. a rotating shaft; 207. a fan blade; 208. a heater; 209. a filter plate; 3. a humidity sensor; 301. a water tank; 302. a water pipe; 303. a water pump; 304. installing a frame; 305. an atomizer; 306. an air inlet pipe; 307. a water feeding pipe; 308. a sealing cover; 4. a temperature and humidity controller; 5. a motor; 501. a rotating rod; 502. a stirring rod; 6. and (4) switching.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1-4, the present invention provides the following technical solutions: an intelligent Maillard reaction device comprises a reaction cylinder 1, the lower end of the reaction cylinder 1 is connected with a support frame 101 in a penetrating way, the left side of the upper end face of the reaction cylinder 1 is communicated with a feed inlet 102, the lower end face of the reaction cylinder 1 is communicated with a discharge outlet 103, the outer side wall of the discharge outlet 103 is provided with a discharge valve 104, the top end inside the reaction cylinder 1 is sequentially provided with a temperature sensor 2 and a humidity sensor 3 from left to right, the right side of the upper end face of the reaction cylinder 1 is fixedly connected with a heating box 201, the upper end of the heating box 201 is provided with an air inlet cover 202, the upper end face of the air inlet cover 202 is provided with a plurality of air inlet holes 203 in a penetrating way, the inside of the heating box 201 is fixedly connected with a connecting frame 204, the upper end face of the connecting frame 204 is provided with a motor 205, the output end of the motor 205 is detachably connected, the left side and the right side of the interior of the heating box 201 are respectively provided with a heater 208, the two heaters 208 are both positioned below the fan blade 207, the upper end surface of the reaction cylinder 1 is provided with a plurality of heating holes 106 in a penetrating manner, the right side of the reaction cylinder 1 is provided with a water tank 301, the right side of the reaction cylinder 1 is fixedly connected with an installation frame 304, the right side of the interior of the installation frame 304 is provided with an atomizer 305, the left side of the installation frame 304 is communicated with an air inlet pipe 306, the left end of the air inlet pipe 306 penetrates through the reaction cylinder 1 and extends into the interior of the reaction cylinder 1, the upper end of the water tank 301 is connected with a water pipe 302 in a penetrating manner, the other end of the water pipe 302 penetrates through the installation frame 304 and is detachably connected with the right side of the atomizer 305, the outer side wall of the water pipe 302 is provided with a water suction pump 303, the right side of the reaction, the humidity sensor 3, the water pump 303, the atomizer 305 and the temperature and humidity controller 4 are all electrically connected.

In this embodiment: the type of the temperature sensor 2 is: YCHSM-100, the type of the humidity sensor 3 is: TS-FTM, the model of temperature and humidity controller 4 is: ANTHONE, the model number of motor 205 is: YS-50KTYZ, the model number of the water pump 303 is: HGE25-238A, model number of atomizer 305: KF10-1, when the device is operated, materials and auxiliary materials required by Maillard reaction are added into the reaction cylinder 1 through the feed inlet 102, then the temperature and humidity required by the reaction are set on the temperature and humidity controller 4, during the reaction process, the temperature sensor 2 transmits the detected information to the temperature and humidity controller 4, the temperature and humidity controller 4 controls the motor 205 and the heater 208 to be opened, the motor 205 drives the fan blade 207 to rotate, external air is pumped into the heating box 201, then the entering air is heated through the two heaters 208, the heated gas enters the reaction cylinder 1 through the heating holes 106, when the temperature reaches the reaction temperature, the temperature and humidity controller 4 controls the heating device to stop heating the reaction cylinder 1, and when the humidity in the reaction cylinder 1 is insufficient, the humidity sensor 3 transmits the detected information to the temperature and humidity controller 4, the temperature and humidity controller 4 controls the water suction pump 303 and the atomizer 305 to be started, the water in the water tank 301 is sucked in through the water pipe 302 by the water suction pump 303, then the sucked water is atomized by the atomizer 305, the formed water mist enters the reaction cylinder 1 through the air inlet pipe 306, when moisture reaches a reaction humidity value, the temperature and humidity controller 4 controls the water suction pump 303 and the atomizer 305 to be closed, so that the temperature and the humidity in the reaction cylinder 1 can be conveniently and automatically controlled in the reaction process of the Maillard reaction device, and the stability of generating more characteristic aroma components and reaction spices in the reaction is further improved.

As a technical optimization scheme of the utility model, the inside of heating cabinet 201 can be dismantled and be connected with filter 209, and filter 209 is located motor 205's top.

In this embodiment: when the drawn air enters the heating cabinet 201, the drawn air first filters impurities and dust carried in the air through the filter plate 209, thereby achieving an effect of conveniently filtering the impurities and dust carried in the drawn air.

As the utility model discloses a technical optimization scheme, motor 5 is installed to the up end of reaction cylinder 1, and motor 5 is located between feed inlet 102 and the heating cabinet 201, and motor 5's output can be dismantled and be connected with bull stick 501, and the lower extreme of bull stick 501 runs through reaction cylinder 1 and extends to the inside of reaction cylinder 1, and a plurality of evenly distributed's of lateral wall fixedly connected with stirring rod 502 of bull stick 501.

In this embodiment: the motor 5 is of the type: YL, when the reaction cylinder 1 reacts the added materials and the auxiliary materials required by the Maillard reaction, the motor 5 is started, and the motor 5 drives the stirring rod 502 to stir the materials in the reaction cylinder 1, so that the Maillard reaction speed is accelerated.

As a technical optimization scheme of the present invention, a threaded connection is provided between the lower end of the air inlet cover 202 and the upper end of the heating box 201.

In this embodiment: be threaded connection between the lower extreme through admitting air lid 202 and the upper end of heating cabinet 201, and then when needing to clear up the filter 209 in the heating cabinet 201, twist into air lid 202, take out the filter 209 in the heating cabinet 201 after that and clear up to reach the effect that conveniently takes out the filter 209 in the heating cabinet 201 and clear up.

As a technical optimization scheme of the utility model, the up end intercommunication of water tank 301 has filler pipe 307, and filler pipe 307 is located the right side of water pipe 302, and the upper end threaded connection of filler pipe 307 has sealed lid 308.

In this embodiment: when water needs to be added into the water tank 301, the sealing cover 308 is screwed to communicate the water source with the water adding pipe 307, and then water is added into the water tank 301, so that the effect of conveniently adding water into the water tank 301 is achieved.

As a technical optimization scheme of the utility model, the front end face of the reaction cylinder 1 is fixedly connected with a visual window 105.

In this embodiment: during the Maillard reaction, the reaction process in the reaction cylinder 1 can be conveniently observed through the visual window 105.

As a technical optimization scheme of the utility model, switch 6 is installed on the right side of reaction cylinder 1, and switch 6 is located temperature and humidity controller 4's below, is electric connection between switch 6 and the motor 5.

In this embodiment: by pressing the switch 6, the opening and closing of the motor 5 are further conveniently controlled.

The utility model discloses a theory of operation and use flow: when the device operates, materials and auxiliary materials required by Maillard reaction are added into a reaction cylinder 1 through a feed inlet 102, then the temperature and the humidity required by the reaction are set on a temperature and humidity controller 4, a motor 5 is started by pressing a switch 6, the motor 5 drives a stirring rod 502 to stir the materials in the reaction cylinder 1, in the reaction process, a temperature sensor 2 transmits detected information to the temperature and humidity controller 4, the temperature and humidity controller 4 controls a motor 205 and a heater 208 to be started, the motor 205 drives a fan blade 207 to rotate, external air is pumped into a heating box 201, the entering air firstly filters impurities and dust carried in the air through a filter plate 209, then the entering air is heated through two heaters 208, the heated air enters the reaction cylinder 1 through a plurality of heating holes 106, when the temperature reaches the reaction temperature, the temperature and humidity controller 4 controls the heating device to stop heating the reaction cylinder 1, and when the humidity in the reaction cylinder 1 is not enough, the humidity sensor 3 transmits the detected information to the temperature and humidity controller 4, the temperature and humidity controller 4 controls the water pump 303 and the atomizer 305 to be started, the water pump 303 pumps the water in the water tank 301 through the water pipe 302, the water pumped in is atomized by the atomizer 305, the formed water mist enters the reaction cylinder 1 through the air inlet pipe 306, when the moisture reaches the reaction humidity value, the temperature and humidity controller 4 controls the water pump 303 and the atomizer 305 to be closed, when the filter plates 209 in the heating box 201 need to be cleaned, the air inlet cover 202 is screwed, then the filter plate 209 in the heating box 201 is taken out for cleaning, when the water needs to be added into the water tank 301, the sealing cap 308 is screwed to communicate the water source with the water feed pipe 307, and then water is fed into the inside of the water tank 301.

The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides an intelligent maillard reaction device, includes reaction cylinder (1), the lower extreme through connection of reaction cylinder (1) has support frame (101), the up end left side intercommunication of reaction cylinder (1) has feed inlet (102), the lower terminal surface intercommunication of reaction cylinder (1) has discharge gate (103), bleeder valve (104), its characterized in that are installed to the lateral wall of discharge gate (103): the reaction barrel is characterized in that a temperature sensor (2) and a humidity sensor (3) are sequentially installed at the top end inside the reaction barrel (1) from left to right, a heating box (201) is fixedly connected to the right side of the upper end face of the reaction barrel (1), an air inlet cover (202) is arranged at the upper end of the heating box (201), a plurality of air inlet holes (203) are formed in the upper end face of the air inlet cover (202) in a penetrating mode, a connecting frame (204) is fixedly connected inside the heating box (201), a motor (205) is installed at the upper end face of the connecting frame (204), a rotating shaft (206) is detachably connected to the output end of the motor (205), the lower end of the rotating shaft (206) penetrates through the connecting frame (204) and extends to the lower portion of the connecting frame (204), fan blades (207) are installed on the outer side wall of the rotating shaft (206), and heaters (, two heater (208) all are located the below of flabellum (207), a plurality of heating holes (106) have been seted up in running through to the up end of reaction section of thick bamboo (1), the right side of reaction section of thick bamboo (1) is provided with water tank (301), the right side fixedly connected with installing frame (304) of reaction section of thick bamboo (1), atomizer (305) are installed on the inside right side of installing frame (304), the left side intercommunication of installing frame (304) has intake pipe (306), the left end of intake pipe (306) runs through reaction section of thick bamboo (1) and extends to the inside of reaction section of thick bamboo (1), the upper end through connection of water tank (301) has water pipe (302), the other end of water pipe (302) runs through installing frame (304) and can dismantle with the right side of atomizer (305) and be connected, suction pump (303) are installed to the lateral wall of water pipe (302), atmospheric control ware (4) are installed on the right side of reaction section of thick, temperature humidity controller (4) are located the below of installing frame (304), be electric connection between temperature sensor (2), motor (205) and temperature humidity controller (4), be electric connection between humidity sensor (3), suction pump (303), atomizer (305) and temperature humidity controller (4).

2. The intelligent maillard reaction device of claim 1, wherein: the inside of heating cabinet (201) can be dismantled and be connected with filter (209), filter (209) are located the top of motor (205).

3. The intelligent maillard reaction device of claim 1, wherein: motor (5) are installed to the up end of reaction section of thick bamboo (1), motor (5) are located between feed inlet (102) and heating cabinet (201), the output of motor (5) can be dismantled and be connected with bull stick (501), the lower extreme of bull stick (501) runs through reaction section of thick bamboo (1) and extends to the inside of reaction section of thick bamboo (1), lateral wall fixedly connected with a plurality of evenly distributed's stirring rod (502) of bull stick (501).

4. The intelligent maillard reaction device of claim 1, wherein: the lower end of the air inlet cover (202) is in threaded connection with the upper end of the heating box (201).

5. The intelligent maillard reaction device of claim 1, wherein: the upper end face of the water tank (301) is communicated with a water adding pipe (307), the water adding pipe (307) is located on the right side of the water pipe (302), and the upper end of the water adding pipe (307) is in threaded connection with a sealing cover (308).

6. The intelligent maillard reaction device of claim 1, wherein: the front end face of the reaction cylinder (1) is fixedly connected with a visual window (105).

7. An intelligent Maillard reaction device according to claim 3, wherein: switch (6) is installed on the right side of reaction cylinder (1), switch (6) are located the below of temperature and humidity controller (4), be electric connection between switch (6) and motor (5).