CN213079352U

CN213079352U - Soldering lug surface cleaning production line

Info

Publication number: CN213079352U
Application number: CN202021236020.6U
Authority: CN
Inventors: 王海彬
Original assignee: Zhengzhou Haonuo Welding Material Co ltd
Current assignee: Zhengzhou Haonuo Welding Material Co ltd
Priority date: 2020-06-30
Filing date: 2020-06-30
Publication date: 2021-04-30
Anticipated expiration: 2030-06-30

Abstract

The utility model relates to a soldering lug production facility technical field especially relates to a soldering lug surface cleaning production line, and this production line includes pickling machine, the alkali cleaning machine, the machine of cleaning, ultrasonic cleaner and the drying-machine of washing the soldering lug in proper order from left to right, pickling machine's left side is equipped with the first winder that is used for providing the soldering lug, the right side of drying-machine is equipped with the second winder that is used for the roll-up soldering lug. The utility model discloses can once only accomplish the cleaning operation of whole set of soldering lug under the condition that need not manual operation, be applicable to the washing operation of the soldering lug of different length, different width, through every washing process, the effect of good soldering lug surface cleaning treatment has been obtained, whole easy operation, multiple functional practicality, showing and improving soldering lug surface quality, the work load that has significantly reduced has reduced manufacturing cost, in addition, this production line can independently become complete production line, also can dock the operation with other equipment.

Description

Soldering lug surface cleaning production line

Technical Field

The utility model relates to a soldering lug production facility technical field especially relates to a soldering lug surface cleaning production line.

Background

With the development of industrialization, the welding industry is getting stronger day by day, and people engaged in the production work of the solder find that people pay more and more attention to the appearance of the solder, the surface of a soldering lug with the same component and the same quality is more prone to be clean and has obvious metallic luster, and the welding quality is unstable during welding if the surface of the soldering lug has slag inclusion, black spots, water stain or an oxide layer.

The cleaning and wiping are tedious and time-consuming processes in the production of soldering lugs, the traditional process comprises independent steps of acid washing, alkali washing, water washing, wiping, drying and the like, more corresponding devices are needed, such as an ultrasonic cleaning machine, the ultrasonic cleaning machine is a commonly-used soldering lug cleaning device and comprises a cleaning pool and an ultrasonic generating mechanism, the soldering lugs are pressed to the cleaning pool by pressing wheels and are cleaned by ultrasonic vibration at the same time, a better cleaning effect can be achieved, however, each device above all needs operation management of exclusive personnel, all the steps are difficult to link up, a large amount of manpower is consumed, the production benefit is not high, the yield of the soldering lugs is not high, the problem is serious, the workload can be greatly reduced if the steps can be simplified into one step, and the production cost is reduced.

The surface cleaning production line on the existing market is not few, for example, the brazing filler metal cleaning production line disclosed in the Chinese patent document with the publication number of CN210207861U, the production line comprises a plurality of tank bodies, traveling frames are correspondingly arranged on the tank bodies, electric hoists are arranged at the tops of the traveling frames, cleaning rollers are connected to the bottoms of lifting parts of the electric hoists, the cleaning rollers are taken to the corresponding tank bodies by the traveling frames during cleaning, and the electric hoists descend the cleaning rollers to clean the brazing filler metal placed in the cleaning rollers in the tank bodies. However, the production line has limited application fields and can only be applied to cleaning of short brazing filler metals, while the soldering lug is usually continuous and long in shape during processing and needs to be wound into a tray for storage after processing.

SUMMERY OF THE UTILITY MODEL

The utility model provides a soldering lug surface cleaning production line to solve prior art and can't carry out the problem of washing the operation to the soldering lug.

The utility model discloses a soldering lug surface cleaning production line adopts following technical scheme:

the utility model provides a soldering lug surface cleaning production line for wash the soldering lug, include from left to right wash the pickling machine, the alkali cleaning machine of soldering lug in proper order, clean machine, ultrasonic cleaner and drying-machine, the left side of pickling machine is equipped with the first winder that is used for providing the soldering lug, the right side of drying-machine is equipped with the second winder that is used for the roll-up soldering lug, first winder and second winder all include the reel and are used for driving reel pivoted driving motor, pickling machine, alkali cleaning machine all include the organism, are located the left lotion of organism gushes the mouth and is located the clear water gushes the mouth on organism right side, the opening that the mouth was gushed to the lotion gushed mouth and clear water gushed the mouth all upwards sets up, clean the machine include the organism, clean the wheelset and be located clean wheelset top and the decurrent washing water mouth of opening, clean the wheelset including upper and lower two runners, two space between scrubbing runners constitute along controlling the extending, A clean the space for the soldering lug is cleaned in the centre gripping, the drying-machine have along left right direction extend, be used for the soldering lug to pass and to its toast the space, the upper end of the reel of first winder, the upper end of each gushing mouth, clean the space, toast the upper end of the reel of space and second winder all be located same along the straight line that left right direction extended.

A rinsing machine is further arranged between the scrubbing machine and the ultrasonic cleaning machine, and a rinsing and surging nozzle used for upwards spraying rinsing liquid to rinse the welding sheet is arranged on the rinsing machine.

And a fan used for providing cooling air for the soldering lug is also arranged between the dryer and the second winding machine.

And a recovery pool for recovering corresponding liquid so as to be recycled is arranged below each washing liquid spraying nozzle, each clear water spraying nozzle, each rinsing spraying nozzle and each scrubbing wheel set.

The scrubbing wheel sets are provided with a plurality of scrubbing wheel sets which are arranged at intervals from left to right, and a flushing nozzle is correspondingly arranged above each scrubbing wheel set.

The right end of the scrubbing machine is provided with an air blowing machine used for removing impurities on the soldering lug coming out of the scrubbing space, and the air blowing machine is provided with an upper layer of air nozzles and a lower layer of air nozzles so as to respectively correspond to the surfaces of the upper side and the lower side of the blowing soldering lug.

The dryer is a tubular electric furnace.

The driving motor is an alternating current variable frequency motor.

The utility model has the advantages that: the utility model discloses a set up first winder and second winder and replace artifical extension and winding soldering lug, under the drive of first winder and second winder, the soldering lug can loop through the pickling machine by oneself, the alkali wash machine, the scrubbing machine, ultrasonic cleaner and drying-machine, thereby after overlapping the soldering lug in advance, need not the cleaning operation that manual operation can once only accomplish whole set of soldering lug, be applicable to different length, the washing operation of the soldering lug of different width, through every cleaning procedure, good soldering lug surface cleaning's effect has been obtained, whole easy operation, multiple functional practicality, the soldering lug surface quality has been shown to be improved, the work load has been greatly reduced, the production cost is reduced, in addition, this production line can independently become complete production line, also can with other equipment butt joint operation.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of an embodiment of a soldering lug surface cleaning production line of the present invention;

in the figure: 1. the welding wire cleaning device comprises a base, 11, a second winding machine, 2, a welding wire, 3, a first winding machine, 31, a winding drum, 32, a rack, 4, an acid cleaning machine, 41, a first washing liquid spraying nozzle, 42, a first clear water spraying nozzle, 43, a first recovery tank, 44, a second recovery tank, 5, an alkali cleaning machine, 51, a second washing liquid spraying nozzle, 52, a second clear water spraying nozzle, 53, a third recovery tank, 54, a fourth recovery tank, 6, a scrubbing machine, 61, a flushing nozzle, 62, a scrubbing wheel set, 63, a fifth recovery tank, 64, an air blowing machine, 7, a rinsing machine, 71, a rinsing spraying nozzle, 72, a sixth recovery tank, 8, an ultrasonic cleaning machine, 81, a cleaning tank, 9, a drying machine, 10 and a fan.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The embodiment of the utility model discloses a soldering lug 2 surface cleaning production line, as shown in fig. 1, a soldering lug 2 surface cleaning production line for cleaning soldering lug 2, including base 1, from left to right fixedly mounted has pickling machine 4, alkali cleaning machine 5, scrubbing machine 6, ultrasonic cleaner 8 and drying-machine 9 that wash soldering lug 2 in proper order on base 1, and the left side of pickling machine 4 is equipped with first winder 3 that is used for providing soldering lug 2, and the right side of drying-machine 9 is equipped with second winder 11 that is used for roll-up soldering lug 2, and the effect of base 1 is in preventing that liquid from leaking corrodes ground and being convenient for each equipment of fixed mounting;

the first winder 3 comprises a frame 32, a winding drum 31 and a driving motor for driving the winding drum 31 to rotate on the frame 32, and the second winder 11 is identical to the first winder 3 in structure;

the acid cleaning machine 4 and the alkali cleaning machine 5 respectively comprise a machine body, a washing liquid spewing nozzle positioned on the left side of the machine body and a clean water spewing nozzle positioned on the right side of the machine body, wherein the openings of the washing liquid spewing nozzle and the clean water spewing nozzle are arranged upwards, the washing liquid spewing nozzle of the acid cleaning machine 4, namely the first washing liquid spewing nozzle 41, sprays pickling liquid, the washing liquid spewing nozzle of the alkali cleaning machine 5, namely the second washing liquid spewing nozzle 51, sprays alkaline cleaning liquid, the clean water spewing nozzles, namely the first clean water spewing nozzle 42 and the second clean water spewing nozzle 52, spray clear water, and accordingly the pickling liquid or the alkaline cleaning liquid on the welding sheet 2 is flushed correspondingly;

the scrubbing machine 6 comprises a machine body, a scrubbing wheel set 62 and a flushing nozzle 61 which is positioned above the scrubbing wheel set 62 and has a downward opening, the scrubbing wheel set 62 comprises an upper scrubbing rotating wheel and a lower scrubbing rotating wheel, each scrubbing rotating wheel is rotatably installed on the machine body and is provided with a special driving motor in a matching way, a scrubbing space which extends along the left-right direction and is used for clamping and scrubbing the soldering lug 2 is formed in the space between the two scrubbing rotating wheels, the rotating speed of each scrubbing rotating wheel can be larger than or smaller than the advancing speed of the soldering lug 2, so that the purpose of scrubbing the soldering lug 2 by being attached to the surface of the soldering lug 2 is achieved, and the flushing nozzle 61 sprays high-pressure clear water;

ultrasonic cleaner 8 includes washs pond 81 and ultrasonic wave and takes place the mechanism, washs the top in pond 81 and is equipped with and is used for pressing soldering lug 2 to carrying out ultrasonic cleaning's pinch roller in wasing pond 81, is equipped with the guide wheel that is used for pushing away soldering lug 2 and makes it keep normally marcing from left to right in the left and right sides of pressure head.

The dryer 9 has a baking space extending in the left-right direction for the soldering lug 2 to pass through and bake;

the upper end of the winding drum 31 of the first winder 3, the upper ends of the respective spouting nozzles, the scrubbing space, the baking space, and the upper end of the winding drum 31 of the second winder 11 are all located on the same straight line extending in the left-right direction.

In order to further improve the surface treatment quality, a rinsing machine 7 is arranged between the scrubbing machine 6 and the ultrasonic cleaning machine 8, a rinsing gushing nozzle 71 used for spraying rinsing liquid upwards to rinse the soldering lug 2 is arranged on the rinsing machine 7, the rinsing liquid is hot water with the temperature higher than the room temperature, and therefore impurities on the surface of the soldering lug 2 which are firm and difficult to remove are rinsed through the heat effect of the hot water.

In order to accelerate the heat dissipation and cooling of soldering lug 2, a fan 10 for supplying cooling air to soldering lug 2 is also arranged between dryer 9 and second winder 11.

In order to recycle each liquid, recovery pools for recovering the corresponding liquid for recycling are arranged below each washing liquid spouting nozzle, each clean water spouting nozzle, each rinsing spouting nozzle 71 and each scrubbing wheel set 62, and the recovery pools are respectively a first recovery pool 43, a second recovery pool 44, a third recovery pool 53, a fourth recovery pool 54, a fifth recovery pool 63 and a sixth recovery pool 72; specifically, a first recovery tank 43 is arranged below the first washing liquid spouting nozzle 41, and the pickling liquid falls into the first recovery tank 43 and is pumped to the first washing liquid spouting nozzle 41 again by a pump for pumping the pickling liquid by the pickling machine 4, so that the pickling liquid is recycled; a second recovery tank 44 is arranged below the first clean water gushing nozzle 42, and clean water is pumped to the first clean water gushing nozzle 42 again by a pump for pumping clean water by the pickling machine 4 after falling into the second recovery tank 44, so that the clean water is recycled; a third recovery tank 53 is arranged below the second washing liquid gushing nozzle 51, and after the alkaline washing liquid falls into the third recovery tank 53, the alkaline washing liquid is pumped to the second washing liquid gushing nozzle 51 again by a pump for pumping the alkaline washing liquid by the alkaline washing machine 5 so as to recycle the alkaline washing liquid; a fourth recovery tank 54 is arranged below the second clean water gushing nozzle 52, and clean water is pumped to the second clean water gushing nozzle 52 again by a pump for pumping clean water by the alkaline washing machine 5 after falling into the fourth recovery tank 54, so that the clean water is recycled; a fifth recovery tank 63 is arranged below the scrubbing wheel set 62, and the clean water sprayed by the flushing nozzle 61 falls into the fifth recovery tank 63 and is pumped to the flushing nozzle 61 again by a pump for pumping the clean water by the scrubbing machine 6, so that the clean water is recycled; a sixth recovery tank 72 is arranged below the rinsing spewing nozzle 71, and hot water falls into the sixth recovery tank 72, is heated by a heating mechanism of the rinsing machine 7, and is pumped to the rinsing spewing nozzle 71 again by a hot water pumping pump of the rinsing machine 7 so as to be reused; the purposes of energy conservation and emission reduction can be achieved by the means, the utilization rate of materials is increased, and the environment pollution is avoided as far as possible.

In this embodiment, the scrubbing wheel sets 62 are four and spaced from each other, and the flushing nozzles 61 are correspondingly disposed above each scrubbing wheel set 62.

In other embodiments, the scrub wheel sets 62 can be provided in a number of one, two, three, or five and more as appropriate.

In order to improve the residue removal effect after scrubbing and reduce the operation pressure of the rinsing machine 7, an air blower 64 for removing impurities on the soldering lug 2 coming out of the scrubbing space is arranged at the right end of the scrubbing machine 6, the air blower 64 is provided with an upper layer of air nozzles and a lower layer of air nozzles, so that the upper layer of air nozzles and the lower layer of air nozzles respectively correspond to the surfaces of the upper side and the lower side of the soldering lug 2, and the air blower 64 can be communicated with a high-pressure air source in a factory.

In this embodiment, the dryer 9 is a tubular electric furnace, and an inner space of a furnace tube of the tubular electric furnace is a baking space; in other embodiments, other suitable drying devices may be used.

In order to adjust the speed of the driving motor and further adjust the advancing speed of the soldering lug 2, the driving motor is an alternating current variable frequency motor.

The working principle of each gushing nozzle is the same, and the gushing nozzles are all liquid columns which gush upwards to a certain height, so that the soldering lug 2 penetrates through the liquid columns to realize corresponding cleaning.

When the welding piece winding machine is used specifically, the whole welding piece 2 is sleeved on the winding drum 31 of the first winding machine 3, the end part of the welding piece 2 is pulled to sequentially pass through each cleaning device and then to be wound on the winding drum 31 of the second winding machine 11, then the first winding machine 3 and the second winding machine 11 are started to synchronously run, and meanwhile, each cleaning device is started to work according to preset working conditions, so that personnel can do not need to perform any operation, and the welding piece 2 can be sequentially cleaned and then wound into a disc again.

The utility model adopts the first winding machine 3 and the second winding machine 11 to replace the manual stretching and winding of the soldering lug 2, driven by the first winding machine 3 and the second winding machine 11, the soldering lug 2 can automatically pass through the acid cleaning machine 4, the alkali cleaning machine 5, the scrubbing machine 6, the ultrasonic cleaning machine 8 and the drying machine 9 in sequence, therefore, after the soldering lug is overlapped in advance, the cleaning operation of the whole soldering lug 2 can be completed at one time without manual operation, and the cleaning device is suitable for the cleaning operation of the soldering lugs 2 with different lengths and different widths, through each cleaning procedure, the good effect of cleaning the surface of the soldering lug 2 is obtained, the whole operation is simple, the functions are complete and practical, the surface quality of the soldering lug 2 is obviously improved, the workload is greatly reduced, the production cost is reduced, in addition, the production line can independently become a complete production line and can also be in butt joint operation with other equipment.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a soldering lug surface cleaning production line for wash soldering lug, its characterized in that: including from left to right wash pickling machine, the alkali cleaning machine of soldering lug in proper order, clean machine, ultrasonic cleaner and drying-machine, the left side of pickling machine is equipped with the first winder that is used for providing the soldering lug, the right side of drying-machine is equipped with the second winder that is used for the roll-up soldering lug, first winder and second winder all include the reel and are used for the drive reel pivoted driving motor, pickling machine, alkali cleaning machine all include the organism, are located the left lotion of organism spouts gushes the mouth and is located the clear water spout mouth on organism right side, the opening that the mouth was spouted to lotion spouts the mouth and the clear water is all upwards set up, clean the machine include the organism, clean the wheelset and be located clean wheelset top and opening decurrent washing nozzle, clean the wheelset including upper and lower two and clean runners, two space between scrubbing runners constitute along controlling the extending to the space constitution, A clean the space for the soldering lug is cleaned in the centre gripping, the drying-machine have along left right direction extend, be used for the soldering lug to pass and to its toast the space, the upper end of the reel of first winder, the upper end of each gushing mouth, clean the space, toast the upper end of the reel of space and second winder all be located same along the straight line that left right direction extended.

2. The lug surface cleaning production line according to claim 1, characterized in that: a rinsing machine is further arranged between the scrubbing machine and the ultrasonic cleaning machine, and a rinsing and surging nozzle used for upwards spraying rinsing liquid to rinse the welding sheet is arranged on the rinsing machine.

3. The lug surface cleaning production line according to claim 1 or 2, characterized in that: and a fan used for providing cooling air for the soldering lug is also arranged between the dryer and the second winding machine.

4. The lug surface cleaning production line according to claim 3, characterized in that: and a recovery pool for recovering corresponding liquid so as to be recycled is arranged below each washing liquid spraying nozzle, each clear water spraying nozzle, each rinsing spraying nozzle and each scrubbing wheel set.

5. The lug surface cleaning production line according to claim 4, characterized in that: the scrubbing wheel sets are provided with a plurality of scrubbing wheel sets which are arranged at intervals from left to right, and a flushing nozzle is correspondingly arranged above each scrubbing wheel set.

6. The lug surface cleaning production line according to claim 5, characterized in that: the right end of the scrubbing machine is provided with an air blowing machine used for removing impurities on the soldering lug coming out of the scrubbing space, and the air blowing machine is provided with an upper layer of air nozzles and a lower layer of air nozzles so as to respectively correspond to the surfaces of the upper side and the lower side of the blowing soldering lug.

7. The lug surface cleaning production line according to claim 1, characterized in that: the dryer is a tubular electric furnace.

8. The lug surface cleaning production line according to claim 1, characterized in that: the driving motor is an alternating current variable frequency motor.