CN212582006U - Aluminum plate formation line - Google Patents
Aluminum plate formation line Download PDFInfo
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- CN212582006U CN212582006U CN201922103741.3U CN201922103741U CN212582006U CN 212582006 U CN212582006 U CN 212582006U CN 201922103741 U CN201922103741 U CN 201922103741U CN 212582006 U CN212582006 U CN 212582006U
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Abstract
The utility model discloses an aluminum plate formation line, which comprises an unreeling machine, a degreasing mechanism, a cleaning mechanism, a surface drying treatment mechanism, a front driving machine, a reactor, a drying cooling tower, a rear driving machine and a reeling machine from front to back in sequence; the mechanism of rectifying before being equipped with between unreeling machine and degrease mechanism, be equipped with the mechanism of rectifying after between driving machine and rolling machine, wiper mechanism includes first, second wash bowl and pure water groove, surface drying treatment mechanism includes wringing roller set and air knife, the setting of wringing roller set is in pure water groove rear side, reactor and back driving machine setting are at the stoving cooling tower lower extreme, the stoving cooling tower includes the tower body, be equipped with stoving passageway and cooling channel on the tower body, the lower port of stoving passageway is the panel entry, the port is the panel export under the cooling channel. The utility model has the advantages of simple structure and reasonable design, whole formation line is than short, area is little, can pull the aluminium coil plate automatically and pass the stoving cooling tower, improves production speed.
Description
Technical Field
The utility model relates to an aluminium coil surface treatment production line, specific aluminum plate ization becomes line that says so.
Background
Before the surface of the aluminum plate is subjected to the film treatment, the surface of the aluminum plate is generally cleaned, the cleaned surface of the aluminum plate is coated, and the aluminum plate coated with paint is dried and cooled. The existing aluminum plate has long formation line length and large floor area. In addition, one end of the aluminum coil plate needs to be manually penetrated through the drying and cooling tower, and the manual penetration is troublesome due to the fact that the drying and cooling tower is high.
Disclosure of Invention
In order to solve the problem, the utility model provides an aluminum plate formation line of production line length shorter, area is little, automatic wearing material.
In order to achieve the purpose, the utility model discloses a realize through following technical scheme:
the utility model relates to an aluminum plate formation line, which comprises an unreeling machine, a degreasing mechanism, a cleaning mechanism, a surface drying treatment mechanism, a front driving machine, a reactor, a drying cooling tower, a rear driving machine and a reeling machine from front to back in sequence;
a front deviation correcting mechanism is arranged between the unreeling machine and the degreasing mechanism, a rear deviation correcting mechanism is arranged between the rear driving machine and the reeling machine, and the front deviation correcting mechanism and the rear deviation correcting mechanism both comprise photoelectric tracking edge sensors;
the cleaning mechanism comprises a first rinsing bath, a second rinsing bath and a pure water bath, the surface drying treatment mechanism comprises a squeezing roller set and an air knife, the squeezing roller set is arranged at the rear side of the pure water bath, the reactor and a rear driver are arranged at the lower end of a drying cooling tower, the drying cooling tower comprises a tower body, a drying channel and a cooling channel are arranged on the tower body, the lower port of the drying channel is a plate inlet, the lower port of the cooling channel is a plate outlet, a plate traction mechanism is arranged on the tower body between the plate outlet and the plate inlet, the plate traction mechanism comprises a traction chain which is circularly transmitted between the drying channel and the cooling channel, the traction chain is drawn by a chain traction tensioning mechanism arranged at the lower end of the tower body, auxiliary tensioning chain wheel sets are arranged at two sides of the lower end of the chain traction tensioning mechanism, and an upper guide chain wheel set and a lower guide chain wheel set are respectively arranged at the upper, the inner sides of the two upper guide chain wheel groups are provided with plate supporting rollers, and the two traction chains are provided with traction rods.
The utility model discloses a further improvement lies in: the chain traction tensioning mechanism comprises a chain traction motor, a tensioning chain wheel fixing shaft and adjusting mechanisms arranged at two ends of the fixing shaft, each adjusting mechanism comprises a support, the supports are fixed on the tower body, and chain tensioning hand wheels for adjusting the height of the tensioning chain wheel fixing shaft are arranged on the supports.
The utility model discloses a further improvement lies in: the degreasing mechanism comprises a first degreasing tank, a second degreasing tank, a third degreasing tank and a fourth degreasing tank, and the fourth degreasing tank is arranged on the front side of the first rinsing tank.
The utility model discloses a further improvement lies in: and a water return port, an overflow port and a discharge port are arranged on the first degreasing tank, the second degreasing tank, the third degreasing tank and the fourth degreasing tank.
The utility model discloses a further improvement lies in: the first rinsing bath and the second rinsing bath are respectively provided with a return water port, an overflow port and a discharge port, and the pure water bath is provided with a discharge port.
The utility model discloses a further improvement lies in: and the first degreasing tank, the second degreasing tank, the third degreasing tank, the fourth degreasing tank, the first rinsing tank, the second rinsing tank and the pure water tank are respectively provided with a water squeezing roller set.
The utility model has the advantages that: the utility model discloses a degreasing mechanism includes four degreasing bath, all be provided with the return water mouth on every degreasing bath, overflow mouth and discharge port, the return water mouth is used for the circulation operation, the return water mouth is connected with the circulating pump, the circulating pump is taken the tank liquor out from the return water mouth again and is rinsed its surface on the aluminium coil board by the shower head of inslot sprays, rear end at every degreasing bath all is provided with wringing roller set, wringing the tank liquor, prevent that the tank liquor from bringing into back one groove along with the aluminium coil board, be provided with a plurality of degreasing bath, the tank liquor in one or a plurality of degreasing bath of change that can be selective, save the tank liquor. The cleaning mechanism can clean the tank liquor on the surface of the aluminum coil plate, and the wringing roller set can further wring the residual water on the surface of the aluminum coil plate. The air knife is used for drying the residual water on the surface of the aluminum coil plate by a high-pressure high-flow-rate air curtain. The front driving machine and the rear driving machine drive the roller wheels to drive the aluminum rolling plate through the motors, the plate traction mechanism on the tower body pulls the plate, the plate can automatically pass through the tower body, the whole formation line is compactly arranged by adopting the wringing roller set, the air knife, the vertical reactor and the drying cooling tower, the occupied area of the formation line is greatly shortened, and the production in a small factory is facilitated.
The utility model has the advantages of simple structure and reasonable design, whole formation line is than short, area is little, can pull the aluminium coil plate automatically and pass the stoving cooling tower, improves production speed.
Drawings
Fig. 1 is a schematic diagram of the formation line of the present invention.
FIG. 2 is a schematic view of the drying and cooling tower of the present invention
FIG. 3 is a schematic view of a chain pull tensioning mechanism.
FIG. 4 is a partial schematic view of a chain pull tensioning mechanism.
Fig. 5 is a schematic view of the first degreasing tank of the present invention.
Fig. 6 is the utility model discloses preceding mechanism of rectifying.
Wherein: 1-unreeling machine, 2-first degreasing tank, 3-second degreasing tank, 4-third degreasing tank, 5-fourth degreasing tank, 6-first water washing tank, 7-second water washing tank, 8-pure water tank, 9-squeezing roller group, 10-air knife, 11-front driving machine, 12-reaction machine, 13-drying cooling tower, 14-rear driving machine, 15-reeling machine, 16-front deviation correcting mechanism, 131-drying channel, 132-cooling channel, 133-traction chain, 134-chain traction tensioning mechanism, 135-upper guide chain wheel group, 136-lower guide chain wheel group and 137-plate supporting roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-6, the utility model relates to an aluminum plate formation line, the whole formation line sequentially comprises an unreeling machine 1, a degreasing mechanism, a cleaning mechanism, a surface drying treatment mechanism, a front driving machine 11, a reactor 12, a drying cooling tower 13, a rear driving machine 14 and a reeling machine 15 from front to back;
a front deviation correcting mechanism 16 is arranged between the unreeling machine 1 and the degreasing mechanism, a rear deviation correcting mechanism is arranged between the rear driving machine 14 and the reeling machine 15, and the front deviation correcting mechanism 16 and the rear deviation correcting mechanism both comprise photoelectric tracking edge sensors;
the cleaning mechanism comprises a first rinsing bath 6, a second rinsing bath 7 and a pure water bath 8, the surface drying treatment mechanism comprises an extruding roller set 9 and an air knife 10, the extruding roller set 9 is arranged on the rear side of the pure water bath 8, the reactor and a rear driver 14 are arranged at the lower end of a drying cooling tower 13, the drying cooling tower 13 comprises a tower body, a drying channel 131 and a cooling channel 132 are arranged on the tower body, the lower port of the drying channel 131 is a plate inlet, the lower port of the cooling channel 132 is a plate outlet, a plate traction mechanism is arranged on the tower body between the plate outlet and the plate inlet, the plate traction mechanism comprises a traction chain 133 circularly transmitted between the drying channel 131 and the cooling channel 132, the traction chain 133 is pulled through a chain traction tensioning mechanism 134 arranged at the lower end of the tower body, auxiliary tensioning chain sets 138 are arranged on two sides of the lower end of the chain traction tensioning mechanism 134, an upper guide chain wheel set 135 and an upper guide chain set 135 and a lower guide chain set are The lower guide sprocket set 136 has plate support rollers 137 provided inside the two upper guide sprocket sets 135, and drag links provided on the two drag chains 133.
The chain traction tensioning mechanism 134 comprises a chain traction motor, a tensioning chain wheel fixing shaft and adjusting mechanisms arranged at two ends of the fixing shaft, each adjusting mechanism comprises a support, the supports are fixed on the tower body, and chain tensioning hand wheels for adjusting the height of the tensioning chain wheel fixing shaft are arranged on the supports. Two ends of the tension sprocket fixing shaft are fixed through fixing blocks, the fixing blocks are connected with adjusting rods, the upper ends of the adjusting rods penetrate through the support and are connected with chain tensioning hand wheels, and the heights of the two ends of the tension sprocket fixing shaft are adjusted by rotating the chain tensioning hand wheels, so that the tension of the traction chain 133 is adjusted.
The metal fiber burners are arranged on two sides in the drying channel 131, the condenser and the cooling fan are arranged on two sides of the cooling channel 132, the air in the environment is cooled by cooling water and then sucked into the fan, and then the air is blown to the aluminum coiled plate surface by the fan, so that the plate surface cooling is accelerated.
The panel all is provided with resistance-type electrical heating rod through four degreasing tank in proper order in four degreasing tank, and the heating rod is immersed in the tank liquor, is convenient for heat the tank liquor when adopting alkaline tank liquor. And a wringing roller set for wringing residual tank liquor on the surface of the plate is also arranged in each degreasing tank, and the upper roller of the wringing roller set is driven by a cylinder to adjust the position. The first rinsing bath 6 and the second rinsing bath 7 clean the plate material with clean water. The first rinsing groove 6 and the second rinsing groove 7 are also internally provided with a wringing roller set, so that the phenomenon that the tank liquor or water is brought into the latter groove along with the plate from the former groove can be prevented, the phenomenon that the tank liquor or water in the former groove is less and less is avoided, and the tank liquor or water in the latter groove is more and more is avoided. At first degreasing bath 2, second degreasing bath 3, third degreasing bath 4, fourth degreasing bath 5, all be provided with the return water mouth on first rinsing bath 6 and the second rinsing bath 7, overflow mouth and discharge port, the discharge port can be thoroughly discharged tank liquor or water, shut down for a long time or tank liquor or water are under the too dirty condition, can insert the discharge port into the main sewer, by the unified sewage treatment facility that converges of main sewer, the overflow mouth inserts and passes through sewage treatment facility by the main sewer behind the main sewer, prevent the too many equipment that overflows of operation in-process tank liquor. The water return port is used for circulating operation, and tank liquor or water is pumped out from the water return port by the circulating pump and then sprayed onto the aluminum coiled plate surface by the spray heads arranged in a staggered mode to clean the plate surface. The pure water tank 8 is internally provided with a discharge port and a wringing roller set.
The utility model has the advantages of simple structure and reasonable design, whole formation line is than short, area is little, can pull the aluminium coil plate automatically and pass the stoving cooling tower, improves production speed. It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (3)
1. An aluminum sheet formation line, characterized in that: the whole formation line sequentially comprises an unreeling machine (1), a degreasing mechanism, a cleaning mechanism, a surface drying treatment mechanism, a front driving machine (11), a reactor (12), a drying cooling tower (13), a rear driving machine (14) and a reeling machine (15) from front to back;
a front deviation correcting mechanism (16) is arranged between the unreeling machine (1) and the degreasing mechanism, a rear deviation correcting mechanism is arranged between the rear driving machine (14) and the reeling machine (15), and both the front deviation correcting mechanism (16) and the rear deviation correcting mechanism comprise photoelectric tracking edge sensors;
the cleaning mechanism comprises a first rinsing bath (6), a second rinsing bath (7) and a pure water bath (8), the surface drying treatment mechanism comprises a squeezing roller set (9) and an air knife (10), the squeezing roller set (9) is arranged on the rear side of the pure water bath (8), the reactor and a rear driving machine (14) are arranged at the lower end of a drying cooling tower (13), the drying cooling tower (13) comprises a tower body, a drying channel (131) and a cooling channel (132) are arranged on the tower body, the lower port of the drying channel (131) is a plate inlet, the lower port of the cooling channel (132) is a plate outlet, a plate traction mechanism is arranged on the tower body between the plate outlet and the plate inlet, the plate traction mechanism comprises a traction chain (133) which is circularly transmitted between the drying channel (131) and the cooling channel (132), drag chain (133) are in through setting up chain drag straining device (134) of tower body lower extreme pull chain drag straining device (134) lower extreme's both sides are provided with supplementary tensioning sprocket group (138) stoving passageway (131) and cooling channel (132) upper end mouth and lower port department are provided with direction sprocket group (135) respectively and lead sprocket group (136) down, two go up the inboard of direction sprocket group (135) and be provided with panel backing roll (137), two be provided with the traction lever on drag chain (133), degreasing device includes first degreasing tank (2), second degreasing tank (3), third degreasing tank (4) and fourth degreasing tank (5), fourth degreasing tank (5) set up first wash bowl (6) front side first degreasing tank (2), second degreasing tank (3), All be provided with return water mouth, overflow mouth and discharge port on third degreasing bath (4) and fourth degreasing bath (5) all be provided with crowded water roller set in first degreasing bath (2), second degreasing bath (3), third degreasing bath (4), fourth degreasing bath (5), first wash bowl (6), second wash bowl (7) and pure water groove (8).
2. The aluminum sheet forming line of claim 1, wherein: chain pulls straining device (134) includes chain traction motor, tensioning sprocket fixed axle and sets up the adjustment mechanism at the fixed axle both ends, adjustment mechanism includes the support, the support is fixed on the tower body be provided with on the support right the tensioning sprocket fixed axle carries out height control's chain tensioning hand wheel.
3. The aluminum sheet forming line of claim 1, wherein: the first rinsing bath (6) and the second rinsing bath (7) are respectively provided with a water return port, an overflow port and a discharge port, and the pure water bath (8) is provided with a discharge port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922103741.3U CN212582006U (en) | 2019-11-29 | 2019-11-29 | Aluminum plate formation line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922103741.3U CN212582006U (en) | 2019-11-29 | 2019-11-29 | Aluminum plate formation line |
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| Publication Number | Publication Date |
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| CN212582006U true CN212582006U (en) | 2021-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922103741.3U Active CN212582006U (en) | 2019-11-29 | 2019-11-29 | Aluminum plate formation line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113737194A (en) * | 2021-08-13 | 2021-12-03 | 洛阳铜研智能装备有限公司 | Copper foil degreasing cleaning line |
| CN114130602A (en) * | 2021-11-18 | 2022-03-04 | 三维控股集团股份有限公司 | Energy-saving impregnation dryer |
| CN114959668A (en) * | 2022-06-09 | 2022-08-30 | 安徽立硕富新材料科技有限公司 | Rapid formation production line and rapid formation process for thin aluminum plate |
-
2019
- 2019-11-29 CN CN201922103741.3U patent/CN212582006U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113737194A (en) * | 2021-08-13 | 2021-12-03 | 洛阳铜研智能装备有限公司 | Copper foil degreasing cleaning line |
| CN114130602A (en) * | 2021-11-18 | 2022-03-04 | 三维控股集团股份有限公司 | Energy-saving impregnation dryer |
| CN114130602B (en) * | 2021-11-18 | 2022-06-24 | 三维控股集团股份有限公司 | Energy-saving impregnation dryer |
| CN114959668A (en) * | 2022-06-09 | 2022-08-30 | 安徽立硕富新材料科技有限公司 | Rapid formation production line and rapid formation process for thin aluminum plate |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 211600 No.9 Donghai Road, Jinhu Economic Development Zone, Huai'an City, Jiangsu Province Patentee after: Jiangsu Xiecheng Intelligent Equipment Co.,Ltd. Address before: 215631 Houcheng Xincheng Industrial Zone, Jingang town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee before: Zhangjiagang Xiecheng mechanical equipment Co.,Ltd. |
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| CP03 | Change of name, title or address |