CN108866862B - High-elasticity environment-friendly fabric printing and dyeing equipment and technology thereof - Google Patents
High-elasticity environment-friendly fabric printing and dyeing equipment and technology thereof Download PDFInfo
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- CN108866862B CN108866862B CN201811032387.3A CN201811032387A CN108866862B CN 108866862 B CN108866862 B CN 108866862B CN 201811032387 A CN201811032387 A CN 201811032387A CN 108866862 B CN108866862 B CN 108866862B
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- 239000004744 fabric Substances 0.000 title claims abstract description 102
- 238000004043 dyeing Methods 0.000 title claims abstract description 77
- 238000007639 printing Methods 0.000 title claims abstract description 33
- 238000005516 engineering process Methods 0.000 title description 2
- 238000000227 grinding Methods 0.000 claims abstract description 131
- 238000001125 extrusion Methods 0.000 claims abstract description 97
- 239000007788 liquid Substances 0.000 claims abstract description 52
- 239000011362 coarse particle Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 27
- 230000000903 blocking effect Effects 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 24
- 230000008021 deposition Effects 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 13
- 238000011010 flushing procedure Methods 0.000 claims description 7
- 230000007613 environmental effect Effects 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 8
- 239000000975 dye Substances 0.000 description 118
- 230000000694 effects Effects 0.000 description 10
- 238000005498 polishing Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000004753 textile Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to high-elasticity environment-friendly fabric printing and dyeing equipment which comprises a dyeing box, wherein a dye liquor guiding mechanism is arranged in the box, a liquid outlet is formed in the tail end of the dye liquor guiding mechanism, and a first extrusion mechanism, a power mechanism and a second extrusion mechanism are arranged on the dye liquor guiding mechanism from front to back; the first extruding mechanism and the second extruding mechanism alternately lift and extrude the dye liquor in the dye liquor guiding mechanism under the drive of the power mechanism, and the dye liquor flows out from the liquid outlet to scour the fabric; a grinding mechanism is arranged between the first extrusion mechanism and the second extrusion mechanism, the grinding mechanism comprises a lower grinding component, an upper grinding component and a driving component, coarse-particle dye is deposited on the lower grinding component, the first extrusion mechanism downwards drives the upper grinding component to downwards move to the lower grinding component, and the driving component downwards moves to enable the upper grinding component to grind the coarse-particle dye on the lower grinding component; the utility model solves the problems of poor dyeing of the fabric, easy adhesion of impurities to the dyed fabric, poor uniformity of the dye, upper and lower layering and low dye utilization rate.
Description
Technical Field
The utility model relates to the technical field of textile printing and dyeing equipment, in particular to high-elasticity environment-friendly fabric printing and dyeing equipment and a process thereof.
Background
The existing dyeing modes include dip dyeing, spray dyeing and the like, and the dip dyeing is easy to deposit after a long time due to the general solubility of fuel, the dye at the bottom is heavy, the dye liquid on the surface is light, the dyeing effect is affected, and impurities in the dye are easy to be adhered to the surface of the fabric for a long time.
The Chinese patent with the publication number of CN201810052331.8 discloses a textile printing and dyeing device, and particularly discloses a textile printing and dyeing device, wherein two printing and dyeing boxes are arranged on a support frame, a driving part is used for controlling a driving rod to stretch and control the support frame to move up and down, a linear motor is used for controlling a first sliding block to move and control the printing and dyeing boxes to move left and right on the support frame, a feeding pipe is connected with a liquid supply pipe or a water outlet pipe in a sealing way through a joint, and dyes are supplied into a dye mixing cavity or the dye mixing cavity is cleaned to enable the printing and dyeing boxes to be in a working state and a preparation state respectively, so that the printing and dyeing can be rapidly switched according to printing and dyeing requirements, the printing and dyeing efficiency is improved, and meanwhile, the printing and dyeing effect is ensured; waste liquid generated in the printing and dyeing and cleaning processes is collected and filtered, so that the quality of discharged sewage reaches corresponding requirements, and the pollution to the environment is reduced.
But it has the following problems: firstly, the dyeing machine does not have the capability of grinding coarse-particle dye in the dye to improve the dye utilization rate and the uniformity of the dye solution and the capability of easily adhering impurities to the surface of the dyed fabric while improving the dyeing efficiency, and solves the problem of weak dye solution on the concentrated surface of the dye solution at the bottom of a dye box in the continuous transmission dyeing process.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art, and provides high-elasticity environment-friendly fabric printing and dyeing equipment, wherein a first extruding mechanism and a second extruding mechanism are arranged to alternately extrude dye downwards under the drive of a power mechanism, so that the dye flows out of a liquid outlet at a faster flow rate, the printed and dyed fabric is transmitted to be washed, and deposited coarse-grain dye is ground through a lower grinding assembly and an upper grinding assembly in the process, so that the problems of poor dyeing of the fabric, easy adhesion of some impurities on the surface of the dyed fabric, poor dye uniformity, up-down layering and low dye utilization rate are solved.
Aiming at the technical problems, the technical scheme is as follows:
the high-elasticity environment-friendly fabric printing and dyeing equipment comprises a dye box, wherein a dye liquor guiding mechanism is arranged in the dye box, a liquid outlet is formed in the tail end of the dye liquor guiding mechanism, and a first extrusion mechanism, a power mechanism and a second extrusion mechanism are sequentially arranged on the dye liquor guiding mechanism from front to back; the first extruding mechanism and the second extruding mechanism alternately lift and extrude the dye liquor in the dye liquor guiding mechanism under the drive of the power mechanism, so that the dye liquor flows out from the liquid outlet to scour the fabric for conveying printing and dyeing;
the dye liquor dyeing machine is characterized in that a grinding mechanism is further arranged below the power mechanism between the first extruding mechanism and the second extruding mechanism, the grinding mechanism comprises a lower grinding component arranged on the dye liquor guiding mechanism, an upper grinding component arranged above the lower grinding component and a driving component arranged on one side of the upper grinding component, coarse-grain dye is deposited on the lower grinding component, the first extruding mechanism drives the upper grinding component to move downwards to the lower grinding component when extruding downwards, and synchronously drives the driving component to move downwards, and the driving component drives the upper grinding component to grind coarse-grain dye on the lower grinding component.
As one preferable mode, the dye liquor guiding mechanism comprises a guiding channel horizontally arranged along the bottom of the dye box, a first extrusion cavity, a second extrusion cavity and a liquid outlet channel, wherein the first extrusion cavity, the second extrusion cavity and the liquid outlet channel are sequentially arranged above the guiding channel from front to back and are communicated with the guiding channel, the liquid outlet is arranged at the tail end of the liquid outlet channel, and the liquid outlet faces the direction of fabric transmission;
and a dye liquor deposition space is formed among the first extrusion cavity, the second extrusion cavity and the guide channel.
Preferably, the first extrusion mechanism and the second extrusion mechanism comprise a guide frame arranged on the dye box, a bracket sliding up and down along the guide frame and a pressing plate arranged at the lower end part of the bracket and respectively matched with the inner walls of the first extrusion cavity and the second extrusion cavity;
liquid inlets are formed in the side walls of the first extrusion cavity and the second extrusion cavity.
As one preferable, the lower grinding component comprises a grinding groove arranged at the bottom of the dye liquor deposition space, a plurality of fine holes communicated with the guide channel are formed in the middle of the grinding groove, a material blocking component a and a material blocking component b are respectively arranged on two sides in the grinding groove, and each material blocking component a and each material blocking component b comprises a guide rod fixed on the side wall of the grinding groove, a sliding block sliding along the guide rod and attached to the bottom surface of the grinding groove on the lower surface, and a spring arranged between the sliding block and the side wall of the grinding groove and sleeved on the guide rod.
Preferably, the upper grinding assembly comprises a sliding sleeve, a sliding rod, a sliding frame and a grinding plate, wherein one end of the sliding sleeve is fixed on the bracket, the sliding rod is in sliding fit with the sliding sleeve, the sliding frame is fixed at the lower end part of the sliding rod, the grinding plate is arranged below the sliding frame, sliding grooves are formed in the front side and the rear side of the grinding plate, roller sets are arranged at the front end and the rear end of the sliding frame, and the roller sets roll along the sliding grooves;
the lower end of the sliding sleeve is provided with a limiting part, and the roller set is provided with at least two rollers.
As one preferable, the driving assembly comprises a mounting rod fixed on the bracket, a first rack and a second rack fixed at the lower end part of the mounting rod, a rotating shaft rotatably arranged on the side wall of the dye liquor deposition space, a first gear and a second gear which are respectively fixed at two ends of the rotating shaft and coaxially arranged with the rotating shaft, and a third rack fixedly arranged on the grinding plate, wherein the first rack and the second rack are both meshed with the first gear, the first rack is arranged above the second rack, the first rack and the second rack are respectively arranged at two sides of the first gear, and the third rack is meshed with the second gear.
Preferably, the power mechanism comprises a mounting seat fixed on the dye box, a power piece arranged on the mounting seat, a third gear driven by the power piece to rotate, and a fourth rack and a fifth rack which are arranged on two sides of the third gear and meshed with the third gear, wherein the fourth rack and the fifth rack are respectively fixed on the supports of the first extrusion mechanism and the second extrusion mechanism.
Preferably, an arc-shaped guide plate is arranged at the joint of the second extrusion cavity and the guide channel; the sectional area of the guide channel is larger than that of the liquid outlet channel.
Preferably, the support is provided with a cloth guide roller set, and the cloth guide roller set comprises an upper cloth guide roller and a lower cloth guide roller; a plurality of guide rollers are arranged between the second extrusion mechanism and the liquid outlet, and the cloth guide roller group drives the fabric to be exposed out of the liquid surface when the fabric moves to the uppermost side.
As still another preferable aspect, the bottom of the dye liquor deposition space is provided with inclined planes around the grinding groove, the upper surface of the grinding plate is provided with an arc shape, and the lower corners of the two sides of the grinding plate are provided with chamfers.
The utility model further aims to provide a high-elasticity environment-friendly fabric printing and dyeing process, which comprises the steps of flushing the fabric through an extrusion process and grinding the fabric through an abrasion process, so that the problems of uneven dyeing and dye deposition in the existing fabric dyeing process are solved.
Aiming at the technical problems, the technical scheme is as follows:
a printing and dyeing process of high-elasticity environment-friendly fabric comprises the following steps:
1. a primary extrusion process, wherein the power mechanism drives the first extrusion mechanism to move downwards to extrude the dye liquor in the first extrusion cavity, and the dye liquor flows backwards through the guide channel;
2. a primary dip dyeing process, wherein the fabric is driven to synchronously move downwards by a cloth guide roller group on a first extrusion mechanism in the first step, and enters a dye liquor for primary dip dyeing;
3. the first extrusion mechanism drives the upper grinding component to move downwards to match with the lower grinding component when moving downwards in the first step, and drives the upper grinding component to move left and right to grind coarse-particle dye on the lower grinding component through the driving component;
4. a secondary extrusion process, wherein the power mechanism drives the second extrusion mechanism to move downwards to extrude the dye liquor in the second extrusion cavity, and the dye liquor flows backwards through the guide channel;
5. a secondary dip dyeing process, wherein the fabric is driven to synchronously move downwards by a cloth guide roller group on the second extrusion mechanism in the fourth step, and enters a dye liquor for secondary dip dyeing;
6. and a flushing procedure, namely flushing the transported fabric by flowing out the dye liquor through the liquid outlet of the liquid outlet channel after passing through the guide channel when the first extrusion mechanism and the second extrusion mechanism move downwards to extrude the dye liquor.
The utility model has the beneficial effects that:
1. according to the dyeing machine, the first extruding mechanism and the second extruding mechanism are arranged to alternately extrude the dye liquor in the first extruding cavity and the second extruding cavity downwards under the drive of the power mechanism, so that the energy of the dye liquor continuously flows out of the liquid outlet at a relatively fast flow speed, and the guide rollers are arranged at the liquid outlet in a matched manner, so that the fast flowing dye liquor can wash out the fabric subjected to the transmission and printing, on one hand, the dyeing effect of the fabric can be improved, on the other hand, the fast flowing dye liquor can wash out some impurities attached to the surface of the fabric, and the quality of the dyed fabric is improved.
2. According to the utility model, the dye liquor deposition space is arranged, the lower grinding component is arranged at the bottom of the dye liquor deposition space, so that deposited coarse-grain dye can be gathered in the grinding groove, the upper grinding component is arranged to intermittently move downwards to be matched with the lower grinding component under the drive of the first extrusion mechanism, the coarse-grain dye is ground under the drive of the drive component, the ground dye enters the guide channel and flows backwards along with water flow to wash the fabric, and the utilization rate of the dye, the uniformity of the dye liquor and the dyeing effect of the fabric are improved.
3. According to the utility model, the material blocking components a and the material blocking components b are arranged on two sides in the grinding groove and are matched with inclined planes arranged on the periphery of the grinding groove, so that deposited dye can be concentrated in the grinding groove, and the upper grinding component can be matched with the material blocking components a and the material blocking components b when grinding back and forth, so that the dye and impurities are prevented from being scraped to one side, and the chamfer angles arranged on the lower corners of two side edges of the grinding plate further promote coarse-particle dye to enter the lower part of the grinding plate for effective grinding.
4. According to the utility model, the cloth guide roller sets are arranged on the first extrusion mechanism and the second extrusion mechanism, so that the first extrusion mechanism and the second extrusion mechanism can synchronously drive the fabric to swing up and down during up and down work, the absorption of the fabric to the dye liquor is improved, and the dyeing effect is improved.
In conclusion, the device has the advantages of good dyeing effect, good dye uniformity, high dye utilization rate and the like, and is particularly suitable for the technical field of fabric dyeing equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view of a fabric transfer dyeing state when the first pressing mechanism moves to the upper side.
Fig. 2 is a schematic view of a fabric transfer dyeing state when the first pressing mechanism moves to the lower side.
Fig. 3 is a schematic cross-sectional view of the dye tank and dye liquor guiding mechanism.
Fig. 4 is an enlarged schematic view at a of fig. 3.
Fig. 5 is a schematic structural view of the internal mechanism of the dye box.
Fig. 6 is a schematic view, partially in section, of a grinding mechanism.
Fig. 7 is a schematic structural view of the polishing mechanism.
Fig. 8 is a schematic structural view of the carriage.
Fig. 9 is a schematic structural view of a continuous fabric dyeing and finishing treatment device.
Fig. 10 is a flowchart of a continuous fabric dyeing and finishing process.
Detailed Description
The technical solutions in the embodiments of the present utility model are clearly and completely described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 9, the high-elasticity environment-friendly fabric printing and dyeing equipment comprises a dye box 1, wherein a dye liquor guiding mechanism 2 is arranged in the dye box 1, a liquid outlet 21 is formed in the tail end of the dye liquor guiding mechanism 2, and a first extruding mechanism 3, a power mechanism 4 and a second extruding mechanism 5 are sequentially arranged on the dye liquor guiding mechanism 2 from front to back; the first extruding mechanism 3 and the second extruding mechanism 5 alternately lift and extrude the dye liquor in the dye liquor guiding mechanism 2 under the drive of the power mechanism 4, so that the dye liquor flows out from the liquid outlet 21 to wash out the fabric 10 for printing and dyeing;
the grinding mechanism 6 is further arranged below the power mechanism 4 between the first extruding mechanism 3 and the second extruding mechanism 5, the grinding mechanism 6 comprises a lower grinding component 61 arranged on the dye liquor guiding mechanism 2, an upper grinding component 62 arranged above the lower grinding component 61 and a driving component 63 arranged on one side of the upper grinding component 62, coarse dye is deposited on the lower grinding component 61, the upper grinding component 62 is driven to move downwards to the lower grinding component 61 when the first extruding mechanism 3 extrudes downwards, the driving component 63 is synchronously driven to move downwards, and the driving component 63 drives the upper grinding component 62 to grind the coarse dye on the lower grinding component 61.
Through setting up the dye liquor of first extrusion mechanism 3 and second extrusion mechanism 5 in the first extrusion chamber 23 of alternative downward extrusion under the drive of power unit 4 and second extrusion chamber 24 for the dye liquor energy continuously flows with faster velocity of flow from liquid outlet 21, cooperates in liquid outlet 21 department setting up a plurality of guide rolls 9, makes the dye liquor that flows fast wash away the surface fabric 10 of transmission printing and dyeing, and this kind of mode can improve the dyeing effect of surface fabric on the one hand, and on the other hand fast flowing dye liquor also can wash away some impurity that the surface fabric surface was stained with, improves the quality of dyeing cloth.
Further, as shown in fig. 3, the dye liquor guiding mechanism 2 includes a guiding channel 22 horizontally arranged along the bottom of the dye box 1, a first extrusion cavity 23, a second extrusion cavity 24 and a liquid outlet channel 25, which are sequentially arranged above the guiding channel 22 from front to back and are communicated with the guiding channel 22, the liquid outlet 21 is arranged at the tail end of the liquid outlet channel 25, and the liquid outlet 21 faces the direction of the fabric 10;
the dye liquor deposition space 20 is formed among the first extrusion cavity 23, the second extrusion cavity 24 and the guide channel 22.
Further, the first pressing mechanism 3 and the second pressing mechanism 5 each include a guide frame 31 provided on the dye box 1, a bracket 32 sliding up and down along the guide frame 31, and a pressing plate 33 provided at a lower end portion of the bracket 32 and fitted with inner walls of the first pressing chamber 23 and the second pressing chamber 24, respectively;
the side walls of the first extrusion chamber 23 and the second extrusion chamber 24 are respectively provided with a liquid inlet 231.
Further, the lower polishing assembly 61 includes a polishing groove 611 formed at the bottom of the dye solution deposition space 20, and a plurality of fine holes 612 communicating with the guide channels 22 are formed in the polishing groove 611 at a position near the middle.
It should be noted that, in this embodiment, by setting the dye liquor deposition space 20 and setting the lower grinding component 61 at the bottom of the dye liquor deposition space 20, the deposited coarse-grain dye can be gathered in the grinding groove 611, and then by setting the upper grinding component 62 to be intermittently moved down to cooperate with the lower grinding component 61 under the driving of the first extrusion mechanism 3, and grinding the coarse-grain dye under the driving of the driving component 63, the grinded dye enters the guiding channel 22, and flows backward along with water flow to wash the fabric, thereby improving the dye utilization rate, the uniformity of the dye liquor and the dyeing effect of the fabric.
Further, the upper grinding assembly 62 includes a sliding sleeve 621 having one end fixed on the bracket 32, a sliding rod 622 slidably engaged with the sliding sleeve 621, a sliding frame 623 fixed at a lower end of the sliding rod 622, and a grinding plate 624 disposed below the sliding frame 623, wherein sliding grooves 625 are formed on front and rear sides of the grinding plate 624, roller groups 626 are disposed on front and rear ends of the sliding frame 623, and the roller groups 626 roll along the sliding grooves 625;
the lower end of the sliding sleeve 621 is provided with a limiting portion 627, and the roller set 626 is provided with at least two rollers 628.
Further, the driving assembly 63 includes a mounting rod 631 fixed to the bracket 32, a first rack 632 and a second rack 633 fixed to a lower end of the mounting rod 631, a rotating shaft 634 rotatably disposed on a sidewall of the dye liquor deposition space 20, a first gear 635 and a second gear 636 respectively fixed to both ends of the rotating shaft 634 and coaxially disposed with the rotating shaft 634, and a third rack 637 fixedly disposed on the polishing plate 624, the first rack 632 and the second rack 633 are engaged with the first gear 635, the first rack 632 is disposed above the second rack 633 and both are disposed on both sides of the first gear 635, respectively, and the third rack 637 is engaged with the second gear 636.
Further, the power mechanism 4 includes a mounting seat 41 fixed on the dye box 1, a power piece 42 installed on the mounting seat 41, a third gear 43 driven by the power piece 42 to rotate, and a fourth rack 44 and a fifth rack 45 which are arranged on two sides of the third gear 43 and meshed with the third gear 43, wherein the fourth rack 44 and the fifth rack 45 are respectively fixed on the brackets 32 of the first squeezing mechanism 3 and the second squeezing mechanism 5.
Further, an arc-shaped guide plate 7 is arranged at the joint of the second extrusion cavity 24 and the guide channel 22; the cross-sectional area of the guide channel 22 is larger than the cross-sectional area of the liquid outlet channel 25.
Further, the bracket 32 is provided with a cloth guide roller set 8, and the cloth guide roller set 8 comprises an upper cloth guide roller 81 and a lower cloth guide roller 82; a plurality of guide rollers 9 are arranged between the second extrusion mechanism 5 and the liquid outlet 21, and the cloth guide roller set 8 drives the fabric to be exposed out of the liquid surface when the fabric moves to the uppermost side;
the fabric is driven to enter the dye liquor for dip dyeing when the fabric guide roller group 8 moves downwards, and after the fabric moves upwards away from the dye liquor, heating equipment such as a hot air blower can be arranged to heat the fabric, so that preliminary fixation is carried out on the fabric, and the dyeing effect is improved.
In addition, through setting up cloth guide roller group 8 on first extrusion mechanism 3 and second extrusion mechanism 5 for both can drive the surface fabric in step and rise the swing when going on working from top to bottom, improve the absorption of surface fabric to the dye liquor, improve the dyeing effect.
Example two
As shown in fig. 3, 4 and 7, wherein the same or corresponding parts as those in the first embodiment are denoted by the corresponding reference numerals as in the first embodiment, only the points of distinction from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that: the two sides in the grinding groove 611 are respectively provided with a material blocking component a64 and a material blocking component b65, and the material blocking component a64 and the material blocking component b65 each comprise a guide rod 641 fixed on the side wall of the grinding groove 611, a sliding block 642 sliding along the guide rod 641 and having the lower surface attached to the bottom surface of the grinding groove 611, and a spring 643 arranged between the sliding block 642 and the side wall of the grinding groove 611 and sleeved on the guide rod 641.
Further, the bottom of the dye liquor deposition space 20 is provided with inclined surfaces 201 around the grinding groove 611, the upper surface of the grinding plate 624 is provided with an arc shape, and the lower corners of the two sides of the grinding plate 624 are provided with chamfer angles 6241.
In this embodiment, by arranging the material blocking component a64 and the material blocking component b65 on two sides in the grinding groove 611 and matching the inclined planes 201 around the grinding groove 611, the deposited dye can be concentrated in the grinding groove 611, and the upper grinding component 62 can also match with the material blocking component a64 and the material blocking component b65 when grinding back and forth, so that the dye and the impurities are prevented from being scraped to one side, and the chamfer 6241 arranged on the lower corners of two sides of the grinding plate 624 further promotes the coarse dye to enter the lower part of the grinding plate 624 for effective grinding.
Example III
As shown in fig. 10, a printing and dyeing process of the high-elasticity environment-friendly fabric comprises the following steps:
1. in the primary extrusion process, the power mechanism 4 drives the first extrusion mechanism 3 to move downwards to extrude the dye liquor in the first extrusion cavity 23, and the dye liquor flows backwards through the guide channel 22;
2. a primary dip dyeing process, wherein the fabric is driven to synchronously move downwards by a cloth guide roller group 8 on a first extrusion mechanism 3 in the first step, and enters a dye liquor for primary dip dyeing;
3. the first extrusion mechanism 3 drives the upper grinding assembly 62 to move downwards to match with the lower grinding assembly 61 when moving downwards in the first step, and drives the upper grinding assembly 62 to move left and right to grind coarse-particle dye on the lower grinding assembly 61 through the driving assembly 63;
4. in the secondary extrusion process, the power mechanism 4 drives the second extrusion mechanism 5 to move downwards to extrude the dye liquor in the second extrusion cavity 24, and the dye liquor flows backwards through the guide channel 22;
5. a secondary dip dyeing process, wherein the fabric is driven to synchronously move downwards by a fabric guide roller group 8 on a second extrusion mechanism 5 in the fourth step, and enters dye liquor for secondary dip dyeing;
6. and a flushing procedure, namely flushing the transported fabric by flowing out the dye liquor through the liquid outlet 21 of the liquid outlet channel 25 after passing through the guide channel 22 when the first extruding mechanism 3 and the second extruding mechanism 5 move downwards to extrude the dye liquor.
The working process is as follows:
the power piece 42 drives the third gear 43 to rotate, the third gear 43 drives the fourth rack 44 and the fifth rack 45 to reversely lift, when the fourth rack 44 moves to the uppermost, dye liquor enters the first extrusion cavity 23 through the liquid inlet 231, the fourth rack 44 moves downwards, the support 32 drives the pressing plate 33 of the first extrusion mechanism 3 to move downwards along the first extrusion cavity 23, and the dye liquor flows out rapidly through the liquid outlet 21 after passing through the guide channel 22 and the liquid outlet 25, so that scouring is formed on the fabric printed and dyed by the transfer;
meanwhile, in the process of moving down the pressing plate 33 of the first pressing mechanism 3, the upper grinding assembly 62 is driven to move down, when the grinding plate 624 is attached to the bottom surface of the grinding groove 611, the grinding plate 624 moves down continuously, the sliding rod 622 on the grinding plate 624 slides relative to the sliding sleeve 621, the second rack 633 of the driving assembly 63 is meshed with the first gear 635 first, the first gear 635 is driven to rotate, the first gear 635 drives the second gear 636 to rotate synchronously, the second gear 636 drives the third rack 637 on the grinding plate 624 to move, the third rack 637 drives the grinding plate 624 to slide along the roller set 626 to the side of the material blocking assembly b65 to grind coarse dye below the grinding plate 624, the sliding block 642 of the material blocking assembly b65 is pressed to one side, after the second rack 633 is separated from the first gear 635, the first rack 632 starts to drive the first gear 635 to rotate reversely, the grinding plate also moves reversely along the roller set 626 to the direction of the material blocking assembly a64, the ground and presses the sliding block 642 of the material blocking assembly a64 continuously, and the ground dye flows into the guide channel 22 through the pores 612 at the bottom of the grinding groove 611;
the power piece 42 rotates reversely, so that the first extrusion mechanism 3 moves upwards, the second extrusion mechanism 5 moves downwards, the pressing plate 33 of the second extrusion mechanism 5 extrudes the dye liquor in the second extrusion cavity 24 to flow out rapidly through the liquid outlet 21, and scouring is formed on the fabric to be printed and dyed;
and the fabric is driven to swing up and down by the cloth guide roller group 8 in the process of alternately lifting the first extruding mechanism 3 and the second extruding mechanism 5.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or component in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the utility model.
Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.
The foregoing is merely a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present utility model should be included in the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims (7)
1. The utility model provides a high elasticity environmental protection surface fabric printing and dyeing equipment which characterized in that: the dyeing machine comprises a dyeing box (1), wherein a dye liquor guiding mechanism (2) is arranged in the dyeing box (1), a liquid outlet (21) is formed in the tail end of the dye liquor guiding mechanism (2), and a first extruding mechanism (3), a power mechanism (4) and a second extruding mechanism (5) are sequentially arranged on the dye liquor guiding mechanism (2) from front to back; the first extruding mechanism (3) and the second extruding mechanism (5) alternately lift and extrude the dye liquor in the dye liquor guiding mechanism (2) under the drive of the power mechanism (4), so that the dye liquor flows out from the liquid outlet (21) to wash out the fabric (10) for printing and dyeing;
a grinding mechanism (6) is further arranged below the power mechanism (4) between the first extruding mechanism (3) and the second extruding mechanism (5), the grinding mechanism (6) comprises a lower grinding component (61) arranged on the dye liquor guiding mechanism (2), an upper grinding component (62) arranged above the lower grinding component (61) and a driving component (63) arranged on one side of the upper grinding component (62), coarse particle dye is deposited on the lower grinding component (61), the upper grinding component (62) is driven to move downwards to the lower grinding component (61) when the first extruding mechanism (3) extrudes downwards, the driving component (63) is synchronously driven to move downwards, and the driving component (63) drives the upper grinding component (62) to grind the coarse particle dye on the lower grinding component (61);
the dye liquor guiding mechanism (2) comprises a guiding channel (22) horizontally arranged along the bottom of the dye box (1), a first extrusion cavity (23), a second extrusion cavity (24) and a liquid outlet channel (25), wherein the first extrusion cavity (23), the second extrusion cavity (24) and the liquid outlet channel (25) are sequentially arranged above the guiding channel (22) from front to back and are communicated with the guiding channel (22), the liquid outlet (21) is arranged at the tail end of the liquid outlet channel (25), and the liquid outlet (21) faces the direction of the fabric (10);
a dye liquor deposition space (20) is formed among the first extrusion cavity (23), the second extrusion cavity (24) and the guide channel (22);
the first extrusion mechanism (3) and the second extrusion mechanism (5) comprise a guide frame (31) arranged on the dye box (1), a support (32) sliding up and down along the guide frame (31) and a pressing plate (33) arranged at the lower end part of the support (32) and respectively matched with the inner walls of the first extrusion cavity (23) and the second extrusion cavity (24);
the side walls of the first extrusion cavity (23) and the second extrusion cavity (24) are respectively provided with a liquid inlet (231);
the lower grinding assembly (61) comprises a grinding groove (611) formed in the bottom of the dye liquor deposition space (20), a plurality of fine holes (612) communicated with the guide channel (22) are formed in the middle of the grinding groove (611), a material blocking assembly a (64) and a material blocking assembly b (65) are respectively arranged on two sides in the grinding groove (611), each of the material blocking assembly a (64) and the material blocking assembly b (65) comprises a guide rod (641) fixed on the side wall of the grinding groove (611), a sliding block (642) sliding along the guide rod (641) and the lower surface of which is attached to the bottom surface of the grinding groove (611), and a spring (643) arranged between the sliding block (642) and the side wall of the grinding groove (611) and sleeved on the guide rod (641);
the upper grinding assembly (62) comprises a sliding sleeve (621) with one end fixed on a support (32), a sliding rod (622) in sliding fit with the sliding sleeve (621), a sliding frame (623) fixed at the lower end of the sliding rod (622) and a grinding plate (624) arranged below the sliding frame (623), sliding grooves (625) are formed in the front side and the rear side of the grinding plate (624), roller groups (626) are arranged at the front end and the rear end of the sliding frame (623), and the roller groups (626) roll along the sliding grooves (625).
2. The high-elasticity environment-friendly fabric printing and dyeing equipment according to claim 1, wherein a limiting part (627) is arranged at the lower end part of the sliding sleeve (621), and at least two rollers (628) are arranged on the roller set (626).
3. The high-elasticity environment-friendly fabric printing and dyeing equipment according to claim 1, wherein the driving assembly (63) comprises a mounting rod (631) fixed on a bracket (32), a first rack (632) and a second rack (633) fixed at the lower end part of the mounting rod (631), a rotating shaft (634) rotatably arranged on the side wall of the dye liquor deposition space (20), a first gear (635) and a second gear (636) respectively fixed at two ends of the rotating shaft (634) and coaxially arranged with the rotating shaft (634), and a third rack (637) fixedly arranged on the grinding plate (624), the first rack (632) and the second rack (633) are meshed with the first gear (635), the first rack (632) is arranged above the second rack (633) and on two sides of the first gear (635), and the third rack (637) is meshed with the second gear (636).
4. The high-elasticity environment-friendly fabric printing and dyeing equipment according to claim 1, wherein the power mechanism (4) comprises a mounting seat (41) fixed on the dye box (1), a power piece (42) mounted on the mounting seat (41), a third gear (43) driven by the power piece (42) to rotate, and a fourth rack (44) and a fifth rack (45) which are arranged on two sides of the third gear (43) and meshed with the third gear (43), and the fourth rack (44) and the fifth rack (45) are respectively fixed on the supports (32) of the first extrusion mechanism (3) and the second extrusion mechanism (5).
5. The printing and dyeing equipment for the high-elasticity environment-friendly fabric according to claim 1, wherein an arc-shaped guide plate (7) is arranged at the joint of the second extrusion cavity (24) and the guide channel (22); the cross-sectional area of the guide channel (22) is larger than the cross-sectional area of the liquid outlet channel (25).
6. The high-elasticity environment-friendly fabric printing and dyeing equipment according to claim 1, wherein the bracket (32) is provided with a cloth guide roller set (8), and the cloth guide roller set (8) comprises an upper cloth guide roller (81) and a lower cloth guide roller (82); a plurality of guide rollers (9) are arranged between the second extrusion mechanism (5) and the liquid outlet (21), and the cloth guide roller set (8) drives the fabric to be exposed out of the liquid surface when the fabric moves to the uppermost side.
7. The printing and dyeing process of the high-elasticity environment-friendly fabric is characterized by comprising the following steps of:
1. in the primary extrusion process, the power mechanism (4) drives the first extrusion mechanism (3) to move downwards to extrude the dye liquor in the first extrusion cavity (23), and the dye liquor flows backwards through the guide channel (22);
2. a primary dip-dyeing process, wherein the fabric is driven by a cloth guide roller group (8) on a first extrusion mechanism (3) to synchronously move downwards in the first step, and enters dye liquor for primary dip-dyeing;
3. a grinding procedure, namely, when the first extrusion mechanism (3) moves downwards, driving the upper grinding component (62) to move downwards to be matched with the lower grinding component (61), and driving the upper grinding component (62) to move left and right through the driving component (63) to grind coarse-particle dye on the lower grinding component (61);
4. a secondary extrusion process, wherein the power mechanism (4) drives the second extrusion mechanism (5) to move downwards to extrude the dye liquor in the second extrusion cavity (24), and the dye liquor flows backwards through the guide channel (22);
5. a secondary dip dyeing process, wherein the fabric is driven by a fabric guide roller group (8) on a second extrusion mechanism (5) to synchronously move downwards in the fourth step, and enters dye liquor for secondary dip dyeing;
6. and a flushing procedure, namely flushing the transported fabric by flowing out the dye liquor through a liquid outlet (21) of a liquid outlet channel (25) after passing through a guide channel (22) when the first extruding mechanism (3) and the second extruding mechanism (5) move downwards to extrude the dye liquor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811032387.3A CN108866862B (en) | 2018-09-05 | 2018-09-05 | High-elasticity environment-friendly fabric printing and dyeing equipment and technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811032387.3A CN108866862B (en) | 2018-09-05 | 2018-09-05 | High-elasticity environment-friendly fabric printing and dyeing equipment and technology thereof |
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| Publication Number | Publication Date |
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| CN108866862A CN108866862A (en) | 2018-11-23 |
| CN108866862B true CN108866862B (en) | 2023-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811032387.3A Active CN108866862B (en) | 2018-09-05 | 2018-09-05 | High-elasticity environment-friendly fabric printing and dyeing equipment and technology thereof |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114808303B (en) * | 2022-04-18 | 2023-07-11 | 海宁鑫港源纺织品有限公司 | Multifunctional dyeing device |
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| CN108866862A (en) | 2018-11-23 |
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