CN213033151U

CN213033151U - Dirt belt cleaning device for valve

Info

Publication number: CN213033151U
Application number: CN202021103520.2U
Authority: CN
Inventors: 唐磊
Original assignee: Chuzhou Kailin Electromechanical Equipment Co ltd
Current assignee: SHANDONG HONGBANG FLUID CONTROL TECHNOLOGY Co.,Ltd.
Priority date: 2020-06-16
Filing date: 2020-06-16
Publication date: 2021-04-23
Anticipated expiration: 2030-06-16

Abstract

The utility model discloses a dirt belt cleaning device for valve relates to valve dirt and washs technical field. The utility model discloses a wash the case, wash bottom of the case portion fixedly connected with control box, be provided with supersonic generator in the control box, wash bottom of the case portion one side and seted up the outlet, it is connected with the fixed plate to wash the rotation of case middle part, wash case opposite side middle part fixedly connected with speed reducer, speed reducer one side is provided with the motor, it is provided with the spraying board to wash roof portion, spraying board bottom of the case fixedly connected with shower nozzle, spraying board top one side fixedly connected with water pump and air pump, spraying board top opposite side fixedly connected with water tank, it has the first door that protects to wash the anterior articulated of case, the. The utility model discloses a mating reaction of supersonic generator, fixed plate, motor, shower nozzle, water pump and air pump makes the valve obtain fully to wash and air-dry, avoids the dirt to remain or the discharge thoroughly, has improved efficiency greatly and has alleviateed the labour.

Description

Dirt belt cleaning device for valve

Technical Field

The utility model belongs to the technical field of the valve dirt washs, particularly, in particular to dirt belt cleaning device for valve.

Background

The valve is a device that can control the flow rate of a medium (liquid, gas, powder) in a pipe or equipment by flowing or stopping the medium. The valve can be used for controlling the flow of various types of fluids such as air, water, steam, various corrosive media, slurry, oil products, liquid metal, radioactive media and the like. The valve is a control part in a pipeline fluid conveying system, is used for changing the section of a passage and the flowing direction of a medium, and has the functions of diversion, cut-off, throttling, non-return, flow splitting, overflow pressure relief and the like. Valves used for fluid control range from the simplest shut-off valves to the various valves used in extremely complex autonomous systems, ranging in variety and specification from the very tiny instrument valves up to industrial pipeline valves with nominal diameters of up to 10 m. The valve can be used for controlling the flow of various types of fluids such as water, steam, oil products, gas, mud, various corrosive media, liquid metal, radioactive fluid and the like.

Chinese utility model No. CN201820349682.0 discloses a valve vibration cleaning device, which relates to a valve vibration cleaning device, comprising a plurality of cushion blocks and a bottom plate, wherein the bottom plate is provided with a vertical plate and a vertical column, a telescopic plate is arranged above the vertical plate, a telescopic column is arranged above the vertical column, a top plate is arranged at the upper ends of the telescopic plate and the telescopic column, the upper surface of the top plate is provided with an air blower, the lower surface of the top plate is provided with a gas nozzle, the bottom plate is provided with a slide rail, the slide rail is provided with a slide block, the slide block is provided with a cleaning tank, a valve mounting plate is arranged in the cleaning tank, one side of the valve mounting plate is connected with the vertical plate through a spring, the base is also provided with a, an eccentric wheel and a driven belt pulley are installed on the rotating shaft, a driving belt pulley is arranged on an output shaft of the driving motor, and belts are sleeved on the driven belt pulley and the driving belt pulley. Although the device has reached the cleaning performance of valve, its cleaning process is because the draw-in groove is vertical setting and leads to the valve also to need vertically to put, can not drive water and flow in order to reach good cleaning performance in valve inside when the whole lateral shifting of box, and the draw-in groove bottom seals and can not make the washing liquid flow through and can hinder the dirt and drop in the valve, has influenced the cleaning efficiency greatly.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

To the problem among the correlation technique, the utility model provides a dirt belt cleaning device for valve to overcome the above-mentioned technical problem that current correlation technique exists.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model relates to a dirt belt cleaning device for valve, including wasing the case, wash bottom of the case portion fixedly connected with control box, be provided with supersonic generator in the control box, wash bottom of the case portion one side and seted up the outlet, it is connected with the fixed plate to wash the rotation of case middle part, wash case opposite side middle part fixedly connected with speed reducer, speed reducer one side is provided with the motor, it is provided with the spraying board to wash the roof portion, spraying board bottom fixedly connected with shower nozzle, spraying board top one side fixedly connected with water pump and air pump, spraying board top opposite side fixedly connected with water tank, it has the first door guard to wash the anterior articulated of case, the anterior articulated door guard that has of control box has two.

Further, the ultrasonic generator vibrator runs through the bottom of the cleaning box and extends to the inside of the cleaning box, the shaft part of the speed reducer runs through the side wall of the cleaning box and is fixedly connected with the axis of the fixing plate, and the motor is connected with the speed reducer in a matched mode.

Further, a placing groove is evenly formed in the fixing plate, a compression spring is fixedly connected to the side wall of the placing groove, a clamping block is fixedly connected to one end of the compression spring, and the compression spring and the clamping block are arranged in a plurality of equal intervals.

Furthermore, a groove is formed in the spraying plate and communicated with the spray head, the water outlet of the water pump and the air outlet of the air pump are communicated with the spraying plate, and the water pumping port of the water pump penetrates through the water tank and extends to the interior of the water tank.

Further, the spraying plate is attached to the top of the cleaning box and fixedly connected with the top of the cleaning box, a water filling port is formed in the top of the water tank, the spray heads are provided with a plurality of uniformly arranged water outlets, the water outlet is provided with ball valves, and the width of the fixing plate is smaller than that of the inside of the cleaning box.

The utility model discloses following beneficial effect has:

the cleaning machine is characterized in that a proper amount of clean water is added into a water tank, a first protective door is opened, a valve is placed in a placing groove, a clamping block surrounds the valve, the clamping block clamps the valve under the elastic force of a compression spring, a proper amount of cleaning solution is added into a cleaning tank, the protective door is closed, a second protective door is opened, an ultrasonic generator is started and is powered on, the ultrasonic generator works in the cleaning solution to oscillate to clean dirt on the surface and inside of the valve, the motor rotates and drives a fixing plate to rotate after the rotating speed is reduced through a speed reducer in the cleaning process, so that the valve can fully fill the cleaning solution into the valve and pour out to realize circulation when rotating along with the fixing plate, the cleaning solution is fully contacted with the cleaning solution for cleaning, two ends of the placing groove penetrate through the two ends of the valve to be exposed outside to avoid sealing a port of the valve, and the fallen dirt can rapidly and thoroughly, after cleaning for a period of time, the ultrasonic generator is closed and the water outlet is opened to discharge the cleaning liquid out of the cleaning tank, at the same time, the power supply of the water pump and the air pump is opened, the water pump pumps clean water in the water tank to flush the valve, the high-speed air carries clean water to be sprayed under the action of the air pump, so that the pressure is higher, the dirt can be removed more completely, after the washing is finished, the power supply of the water pump is closed, the high-pressure air is sprayed out of the spray head to dry the valve, meanwhile, the motor drives the fixed plate to rotate all the time, the valve can be completely contacted with clean water and high-pressure air, the valve can be thoroughly cleaned and air-dried, after the work is finished, the motor and the air pump power supply are closed, the protective door is opened, and the cleaned valve is collected, the device makes the valve obtain abundant washing and wash and air-dry, avoids the dirt to remain or the discharge thoroughly, has improved efficiency greatly and has alleviateed the labour, and the device simple structure is stable be convenient for manufacture.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive work.

Fig. 1 is a first overall perspective view of the present invention;

FIG. 2 is a second overall perspective view of the present invention;

FIG. 3 is a schematic diagram of the overall explosion of the present invention;

fig. 4 is a schematic overall cross-sectional view of the present invention;

fig. 5 is a schematic overall cross-sectional view of the present invention;

fig. 6 is a partial perspective view of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a cleaning tank; 2. a control box; 3. an ultrasonic generator; 4. a water outlet; 5. a fixing plate; 6. a speed reducer; 7. a motor; 8. a spray plate; 9. a spray head; 10. a water pump; 11. an air pump; 12. a water tank; 13. protecting a first door; 14. a second protective door; 15. a placement groove; 16. a compression spring; 17. and (5) clamping blocks.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by a person skilled in the art without any inventive work based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "open hole", "upper", "lower", "top", "middle", "inner", and the like indicate positional or orientational relationships and are merely for convenience of description and simplicity of description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.

Please refer to fig. 1-6, the utility model relates to a dirt belt cleaning device for valve, including wasing case 1, wash 1 bottom fixedly connected with control box 2 of case, be provided with supersonic generator 3 in the control box 2, wash 1 bottom one side of case and seted up outlet 4, wash 1 middle part of case and rotate and be connected with fixed plate 5, wash 1 opposite side middle part fixedly connected with speed reducer 6 of case, speed reducer 6 one side is provided with motor 7, it is provided with spraying plate 8 to wash 1 top of case, 8 bottom fixedly connected with shower nozzles 9 of spraying plate, 8 top one side fixedly connected with water pump 10 and air pump 11 of spraying plate, 8 top opposite side fixedly connected with water tank 12 of spraying plate, it has guard door one 13 to wash 1 anterior the articulating of case, 2 anterior the articulating of control box has guard door two 14.

In an embodiment, to above-mentioned

supersonic generator

3, 3 vibrators of supersonic generator run through it is inside to wash 1 bottom of case and extend to, 6 axial regions of speed reducer run through wash 1 lateral wall of case and fixed connection with 5 axle centers of fixed plate department, motor 7 is connected with 6 cooperations of speed reducer to supersonic generator 3 shakes the dirt of clearing up on the valve through the vibrator, and motor 7 drives fixed plate 5 and rotates after reducing the rotational speed through speed reducer 6 in the cleaning process, drives the valve motion in the rotation process, makes clearance face and contact surface wider, and then makes the valve wash more thoroughly, has improved the cleaning efficiency greatly.

In an embodiment, for the fixing plate 5, the fixing plate 5 is uniformly provided with the placing grooves 15, the side walls of the placing grooves 15 are fixedly connected with the compression springs 16, one ends of the compression springs 16 are fixedly connected with the clamping blocks 17, the compression springs 16 and the clamping blocks 17 are arranged at equal intervals, so that the valves are placed in the placing grooves 15, the clamping blocks 17 extrude the valves under the elastic force of the compression springs 16 to play a fixing role, the placing grooves 15 penetrate through the fixing plate 5, the through holes of the valves can be fully contacted with the cleaning liquid, and therefore the cleaning is more comprehensive, and the situation that dirt is difficult to discharge due to the fact that the end portions of the valves are sealed is avoided.

In an embodiment, to above-mentioned spraying plate 8, seted up the groove in spraying plate 8 and communicate with shower nozzle 9, water pump 10 delivery port with 11 air outlets of air pump all communicate with spraying plate 8, water pump 10 draws water the mouth and runs through water tank 12 extends to inside it to discharge the washing liquid after supersonic generator 3 clearance is accomplished, spray by shower nozzle 9 through the clear water in the water pump 10 extraction water tank 12 and fully wash the valve, air pump 11 carries high-pressure gas simultaneously and drives the clear water blowout, makes the dirt fully dash and fall, washes the back and breaks off water pump 10 power, and the water stain on valve surface is weathered in 11 works of air pump this moment still, and then has improved cleaning quality and has also avoided the manual work to clean, has alleviateed the labour greatly. In addition, during concrete application, shower nozzle 9 is the aqueous vapor mixture shower nozzle, has improved the penetrating speed and the dynamics of clear water, has guaranteed that the dirt can fully be clear away and can use gas alone can the valve to wash futilely.

In one embodiment, as for the spray plate 8, the spray plate 8 is attached to the top of the cleaning tank 1 and is fixedly connected thereto, a water filling opening is arranged at the top of the water tank 12, a plurality of spray heads 9 are uniformly arranged, ball valves are arranged on the water discharging openings 4, the width of the fixing plate 5 is less than the width of the inside of the cleaning tank 1, thereby spraying plate 8 has also played the confined effect, make wash case 1 seal and avoid splash spill in the course of the work, the filler of water tank 12 conveniently adds water and is in the open mode in the course of the work and avoids water tank 12 atmospheric pressure to influence water pump 10 extraction clear water, the ball valve of outlet 4 department then has made things convenient for the discharge and the collection to the washing liquid, the narrower width of fixed plate 5 avoids striking washing case 1 lateral wall influence use rotating the in-process, and then guaranteed that feasibility and simple structure stabilize the manufacturing of being convenient for. In addition, when the water leakage prevention device is used specifically, sealing rubber rings are arranged at the joint of the first protective door 13 and the cleaning box 1 and the joint of the second protective door 14 and the control box 2, so that the water leakage is avoided from influencing the service life.

In conclusion, with the aid of the technical solution of the present invention, by adding a proper amount of clean water into the water tank 12, the first protective door 13 is opened to place the valve in the placing tank 15, and the clamping block 17 surrounds the valve, the clamping block 17 clamps the valve under the elastic force of the compression spring 16, a proper amount of cleaning solution is added into the cleaning tank 1, the first protective door 13 is closed and the second protective door 14 is opened, the ultrasonic generator 3 is turned on and the power supply of the motor 7 is switched on, the ultrasonic generator 3 oscillates in the cleaning solution to clean the dirt on the surface and inside of the valve, the motor 7 rotates and reduces the rotation speed through the speed reducer 6 in the cleaning process to drive the fixing plate 5 to rotate, so that the cleaning solution can be fully filled into the inside of the valve and poured out to realize circulation when the valve rotates along with the fixing plate 5, the cleaning solution is fully contacted to clean, and both ends of the placing tank 15 penetrate through to expose both ends of the valve to avoid sealing the, the valve is in an active state, so that fallen dirt can quickly and thoroughly fall, the ultrasonic generator 3 is closed after a period of cleaning, the water outlet 4 is opened to discharge cleaning liquid to the cleaning box 1, the power supply of the water pump 10 and the air pump 11 is simultaneously opened at the moment, the water pump 10 pumps clean water in the water tank 12 to wash the valve, high-speed air carries clean water to spray out under the action of the air pump 11, so that pressure is higher, dirt can be thoroughly removed, the power supply of the water pump 10 is closed after washing is completed, the high-pressure air sprayed out by the spray head 9 is dried on the valve, meanwhile, the motor 7 drives the fixing plate 5 to rotate all the time, all the valves can be fully contacted with the clean water and the high-pressure air, the valve can be thoroughly cleaned and dried, the power supply of the motor 7 and the air pump 11 is closed after work is completed, and.

Through above-mentioned technical scheme, 1, through supersonic generator 3, fixed plate 5, speed reducer 6, motor 7, spraying plate 8, shower nozzle 9, water pump 10, air pump 11, compression spring 16 and clamp splice 17's mating reaction, make the valve obtain fully to wash and air-dry, avoid the dirt to remain or the exhaust is not thorough, improved efficiency greatly and alleviateed the labour, and the device simple structure is stable be convenient for manufacture.

In the description of the present specification, reference to the description of "one embodiment," "an example," "a specific example" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended only to help illustrate the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides a dirt belt cleaning device for valve, is including wasing case (1), its characterized in that: the bottom of the cleaning box (1) is fixedly connected with a control box (2), an ultrasonic generator (3) is arranged in the control box (2), a water outlet (4) is arranged on one side of the bottom of the cleaning box (1), a fixing plate (5) is rotatably connected to the middle part of the cleaning box (1), the middle part of the other side of the cleaning box (1) is fixedly connected with a speed reducer (6), one side of the speed reducer (6) is provided with a motor (7), the top of the cleaning box (1) is provided with a spray plate (8), the bottom of the spray plate (8) is fixedly connected with a spray head (9), one side of the top of the spraying plate (8) is fixedly connected with a water pump (10) and an air pump (11), the spraying device is characterized in that a water tank (12) is fixedly connected to the other side of the top of the spraying plate (8), a first protective door (13) is hinged to the front portion of the cleaning box (1), and a second protective door (14) is hinged to the front portion of the control box (2).

2. The dirt cleaning device for the valve is characterized in that the vibrator of the ultrasonic generator (3) penetrates through the bottom of the cleaning box (1) and extends into the cleaning box, the shaft part of the speed reducer (6) penetrates through the side wall of the cleaning box (1) and is fixedly connected with the shaft center of the fixing plate (5), and the motor (7) is connected with the speed reducer (6) in a matched mode.

3. The dirt cleaning device for the valve is characterized in that a placing groove (15) is uniformly formed in the fixing plate (5), a compression spring (16) is fixedly connected to the side wall of the placing groove (15), a clamping block (17) is fixedly connected to one end of the compression spring (16), and the compression spring (16) and the clamping block (17) are arranged in a plurality of equal intervals.

4. The dirt cleaning device for the valve according to claim 1, characterized in that a groove is formed in the spraying plate (8) and is communicated with the spray head (9), the water outlet of the water pump (10) and the air outlet of the air pump (11) are communicated with the spraying plate (8), and the water pumping port of the water pump (10) penetrates through the water tank (12) and extends into the water tank.

5. The dirt cleaning device for the valve according to claim 1, characterized in that the spraying plate (8) is attached to and fixedly connected with the top of the cleaning tank (1), a water filling opening is formed in the top of the water tank (12), a plurality of spray heads (9) are uniformly arranged, ball valves are arranged on the water filling opening (4), and the width of the fixing plate (5) is smaller than the width of the inside of the cleaning tank (1).