CN213003696U - Tool type steel basketry scaffold board welding die device - Google Patents
Tool type steel basketry scaffold board welding die device Download PDFInfo
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- CN213003696U CN213003696U CN202021857989.5U CN202021857989U CN213003696U CN 213003696 U CN213003696 U CN 213003696U CN 202021857989 U CN202021857989 U CN 202021857989U CN 213003696 U CN213003696 U CN 213003696U
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Abstract
The utility model discloses a tool type steel basketry scaffold board welding mould device, which comprises an aluminum alloy framework, wherein the outer layer surrounds a circle of rectangle, tool type handrails are welded on the upper side and the lower side of the aluminum alloy framework, two positioning pipes are longitudinally welded on the inner side of the aluminum alloy framework, a groove for placing transverse reinforcing steel bars is arranged on the two positioning pipes at fixed intervals, and a plurality of positioning grooves for placing vertical reinforcing steel bars are also welded on the inner side of the aluminum alloy framework welded with the positioning pipes at intervals; the lower end of the aluminum alloy framework is provided with a mold supporting mechanism, the mold supporting mechanism comprises a mold supporting shaft and a wheel arranged on the lower portion of the mold supporting shaft, and the mold supporting shaft is connected with the wheel through a transmission shaft. The utility model provides a problem that the steel bar shifted easily among the steel basketry welding process, can carry out standardized production to the steel basketry with the help of this mould, reduced the time of workman's processing greatly and guaranteed the quality of steel basketry effectively.
Description
Technical Field
The utility model relates to a novel instrument formula steel basketry scaffold board welding mould device especially relates to the production processingequipment of scaffold board when scaffold frame is set up to the building site scene. Mainly suitable for building sites, and belongs to the technical field of building accessories.
Background
When building external scaffolds in building construction, workers need a certain working surface to build the scaffolds layer by layer upwards, and bamboo scaffold boards, wood scaffold boards, stamped steel scaffold boards and steel fence mesh scaffold boards are commonly used in the building construction field. The bamboo scaffold board and the wood scaffold board have large material consumption, low turnover and repeated utilization rate and easy damage, and the environment protection policy is vigorously carried out by the state at present, and the use amount of the bamboo scaffold board and the wood scaffold board is reduced year by year. Although the stamping steel scaffold board has high strength and light material, the stamping steel scaffold board is complex to process and has relatively high manufacturing cost. Compared with the above types of scaffold boards, the steel basketry scaffold board has the advantages of light weight, high safety, high repeated utilization rate, high production efficiency and the like.
There is not fixed mould when traditional steel basketry welded steel bar, and the position of reinforcing bar slides easily and then causes the interval between the reinforcing bar inhomogeneous during the welding, and processing is troublesome more and time-consuming. Therefore, if a die capable of automatically positioning steel basketry steel bars according to the distance between the upright posts of the scaffold can be found, the steel basketry can be produced in a standardized manner, the production efficiency can be improved, and the quality of the steel basketry can be effectively ensured. Therefore, the tool type die device based on the welding of the steel basketry scaffold boards is invented.
SUMMERY OF THE UTILITY MODEL
In order to solve the easy slip of traditional welding steel basketry net piece reinforcing bar position, the problem of length is consumed in inhomogeneous and processing in distance between the reinforcing bar, the utility model aims to provide a main aim at provides an instrument formula steel basketry ledger board welding mould device, has solved the easy problem of shifting of reinforcing bar in the steel basketry welding process, can carry out standardized production to the steel basketry with the help of this mould, has reduced the time of workman's processing greatly and has guaranteed the quality of steel basketry effectively.
In order to further realize the above purpose, the utility model adopts the following technical scheme: the utility model provides a tool type steel basketry scaffold board welding mould device, including the outer aluminum alloy skeleton that encircles the round rectangle, tool type handrail has been welded to aluminum alloy skeleton upper and lower both sides, aluminum alloy skeleton inboard longitudinal welding has two registration arms, sets up a groove that is used for placing the transverse reinforcement on these two registration arms every fixed distance, still welds the constant head tank that has a plurality of constant head tanks that are used for placing the vertical reinforcing bar at the interval in the aluminum alloy skeleton inboard that has welded the registration arm; the lower end of the aluminum alloy framework is provided with a mold supporting mechanism, the mold supporting mechanism is arranged right below the stressed fixture, the mold supporting mechanism comprises a mold supporting shaft and a wheel installed on the lower portion of the mold supporting shaft, and the mold supporting shaft is connected with the wheel through a transmission shaft.
The utility model discloses preferred, still include the reinforcing bar bending machine structure, the reinforcing bar bending machine constructs including the welding handle of buckling and the application of force stick of buckling together, the handle of buckling is in with the setting the epaxial runner assembly welded fastening of mould back.
Furthermore, the rotating assembly is a circular iron sheet with the thickness of two layers being about 5mm, a small steel ball is arranged between the two layers of circular iron sheets, so that the outer layer of iron sheet is driven by the bending handle to rotate, and the inner layer of iron sheet is fully welded with the mold supporting shaft.
The utility model discloses preferred, aluminum alloy framework is by 4 long aluminum alloy tubes end to end welded connection each other of width 50mm, thickness 10 mm.
The utility model discloses preferred, instrument formula handrail is formed by diameter 20 mm's plain steel muscle bending type, both ends and aluminum alloy skeleton welding.
The utility model discloses preferred, the constant head tank is thickness 2 mm's U-shaped iron sheet, the opening of constant head tank is towards directly over.
Compared with the prior art, the utility model discloses an advantage and beneficial effect are:
(1) the industrial production of the steel basketry of the whole project can be realized by a small number of steel basketry welding tool type mould devices, the effect of batch production can be achieved, and meanwhile, the processing quality of the steel basketry is ensured.
(2) The production of the steel basketry can reach standardization and productization, the steel basketry can be produced by means of a die device at the same time as long as the stand columns of the scaffold steel pipes have the same spacing in different projects, and the applicability is high.
(3) Labor and time are saved, the steel fence die device is produced according to the distance between the stand columns of the steel pipes, the steel bars can be welded only by placing the steel bars at corresponding positions and fixing the steel bars when the steel fence is processed, and the complex step of positioning the steel bars is omitted.
(4) The mold device has good durability, and has strong protection measures for the mold device in factory processing, so that the loss rate of the mold device is low, and the mold device can be recycled as long as being properly stored in the factory, thereby reducing the cost.
(5) The steel bar bending mechanism is arranged, so that the procedure that the steel bars of the steel basketry support need to be bent independently is solved, and the production and the manufacture of the steel basketry are more efficient.
Drawings
FIG. 1 is a schematic plan view of a tool type steel fence scaffold board welding mold device of the present invention;
FIG. 2 is a schematic side view of the tool type steel fence ledger board welding mold apparatus of the present invention;
FIG. 3 is a schematic front view of the tool type steel fence scaffold board welding mold device of the present invention;
FIG. 4 is an elevation view of the mold supporting shaft and the reinforcing bar bending mechanism of the present invention;
FIG. 5 is a plan view of the mold supporting shaft and the reinforcing bar bending mechanism of the present invention;
FIG. 6 is a schematic view of a rotating assembly of the steel bar bending mechanism of the present invention;
fig. 7 is a vertical view of the positioning groove of the present invention.
Figure editorial description:
1. the tool type handrail comprises a tool type handrail body, 2 parts of a positioning groove, 3 parts of a positioning pipe, 4 parts of an aluminum alloy framework, 5 parts of a stress fixture, 6 parts of a steel bar bending mechanism, 6-1 parts of a bending force application rod, 6-2 parts of a bending handle, 6-3 parts of a rotating assembly, 7 parts of a mold supporting mechanism, 7-1 parts of a mold supporting shaft, 7-2 parts of a wheel.
Detailed Description
The specific structure of the tool type steel basketry scaffold board welding die device of the present application will be described in detail below with reference to the drawings.
The utility model provides a tool type steel basketry net welding mould processingequipment, as shown in fig. 1-7, including the outer rectangle aluminum alloy skeleton 4 that encircles the round, tool type handrail 1 has been welded to aluminum alloy skeleton 4 upper and lower both sides, and the inboard longitudinal welding of aluminum alloy skeleton has two registration arms 3, and a groove that is used for placing horizontal reinforcing bar is seted up at every fixed distance on these two registration arms 3, and it has a plurality of constant head tanks 2 that are used for placing vertical reinforcing bar to still weld at the interval in the aluminum alloy skeleton 4 inboard that has registration arm 3. The utility model discloses further be provided with mould supporting mechanism 7 at 4 lower extremes of aluminum alloy skeleton, mould supporting mechanism 7 sets up under atress fixture 5, and through welded fastening between the aluminum alloy skeleton. The mold supporting mechanism 7 comprises a mold supporting shaft 7-1 and wheels 7-2 arranged at the lower part of the mold supporting shaft 7-1, wherein the mold supporting shaft 7-1 is connected with the wheels 7-2 through a transmission shaft.
As shown in fig. 2 and 3, the aluminum alloy framework 4 of the present invention comprises 4 long aluminum alloy pipes (called framework square pipes) with a width of 50mm and a thickness of 10mm, which are welded together end to form a whole for supporting and maintaining the mold device; the tool type handrails 1 are arranged on the left side and the right side of the framework square tube, the tool type handrails 1 are formed by bending plain steel bars with the diameter of 20mm into a semi-arc shape with the radius of 150mm, and are firmly welded with the framework square tube, so that workers can conveniently hold the handrails to move the die device; the positioning pipe 3 is used for positioning the transverse steel bars of the steel fence and is formed by welding a smooth steel bar with the diameter of 20mm and a framework square pipe, grooves are formed in the smooth steel bar at fixed intervals, the distance between the grooves is determined according to the distance between the transverse steel bars of the steel fence, and the size of each groove is determined according to the diameter of the steel bar adopted by the steel fence; the positioning groove 2 is used for positioning vertical steel bars of the steel fence, the positioning groove 2 is formed by welding a U-shaped iron sheet with the thickness of 2mm with a framework square tube, the side face of the U-shaped iron sheet is fully welded with the inner side of the framework square tube during welding, an opening of the positioning groove 2 faces to the right upper side, and the steel fence is convenient to move upwards out of a die device after being welded.
As shown in fig. 4, the mold supporting mechanism 7 of the present invention is composed of a mold supporting shaft 7-1 and a wheel 7-2, wherein the mold supporting shaft 7-1 is a steel pipe with a diameter of 50mm, and the wheel 7-2 has a diameter of 5 cm; the mould supporting shaft 7-1 is connected with the wheel 7-2 through a transmission shaft, and the wheel 7-2 can roll on the ground to drive the mould device, so that the mould device is convenient to move.
As shown in fig. 1, the stress fixture 5 is two smooth steel bars with 20mm length and the same thickness as the framework square tube, which are symmetrically arranged, the lower surfaces of the two steel bars are welded with the framework square tube, the clear space between the two steel bars is about 10mm, and the transverse steel bars required to be bent can pass through and fix the positions of the transverse steel bars.
In order to fix the steel fence on the steel pipe of the scaffold and make the steel fence not move freely, part of the steel bars of the steel fence need to be bent to be firmly buckled on the steel pipe, and in order to realize the function, a steel bar bending mechanism 6 is arranged. The steel bar bending mechanism 6 is composed of a bending handle 6-2 and a bending force application rod 6-1, wherein the bending handle 6-2 is a smooth steel bar with the diameter of 20mm and the length of 300mm, the bending force application rod 6-1 is a smooth steel bar with the diameter of 20mm and the height of 220mm, the smooth steel bar and the bending force application rod are fixed through welding, and the bending handle 6-2 and the rotating assembly 6-3 are fixed through welding. Specifically, the rotating component 6-3 is a round iron sheet with two layers of thicknesses of about 5mm, a small steel ball is arranged in the middle of the rotating component, so that the outer iron sheet can rotate under the driving of the bending handle 6-2, and the inner iron sheet is fully welded with the mold supporting shaft 7-1; the whole reinforcing steel bar bending mechanism 6 can rotate around the die supporting shaft 7-1 under the driving of the bending handle 6-2, and then the bending force application rod 6-1 is used for extruding the reinforcing steel bars at the support of the steel fence, so that the bending process is finished.
The utility model discloses the length specification interval of mould device part all can be according to the horizontal interval adjustment of the stand of reality, and the length of the horizontal reinforcing bar of steel fence subtracts 5cm and gets certain overlap joint distance according to the horizontal steel pipe stand interval of scaffold and confirms.
The positioning groove and the positioning pipe in the die device solve the problem that the positioning distance of the steel basketry net reinforcing steel bars is easy to deviate and uneven. The quick positioning of the reinforcing steel bars is realized. The steel bar bending mechanism added below the framework square tube solves the problem that the support steel bar of the steel fence needs to be bent separately.
Before the utility model is used, the length of the framework steel pipe in the rectangular aluminum alloy framework 4 of the die device is determined according to the specification of the steel basketry net of the scaffold board; determining the number of the slots of the positioning pipe 3 according to the number of the horizontal steel bars of the steel fence; determining the size of a slot according to the specification of the steel basketry mesh reinforcing steel bars; and respectively determining the space between the positioning grooves 2 and the space between the grooves on the positioning pipes 3 according to the vertical space and the horizontal space of the steel fence mesh reinforcing steel bars. And determining the position of the stressed fixture 5 according to the size of the steel basketry mesh steel bars.
The positioning groove 2 is divided into two U-shaped iron sheet grooves which are symmetrically arranged up and down, the opening of each groove is vertically upward, the vertical steel bars are placed at the lower ends of the U-shaped iron sheet grooves when placed, iron sheet edges are arranged on the left side and the right side of each groove to fix the vertical steel bars, and after welding is completed, the steel bars can move upwards to be discharged. The positioning pipe 3 is provided with a series of grooves with equal spacing and equal specification for positioning and fixing the horizontal steel bars of the steel basketry net.
The reinforcing steel bar bending mechanism 6 enables the bending force application rod to extrude the reinforcing steel bar by rotating the bending handle 6-2, so that the purpose of bending is achieved. The mould supporting mechanism 7 can support the whole mould device and drive the mould device to move by using the wheels 7-2.
After the die device is processed, 4 vertical steel bars are fixed on the framework square tube through the positioning grooves 2. The horizontal reinforcing bar is placed in the groove of registration arm 3, and wherein there are two levels that are good at other reinforcing bars to the reinforcing bar and place in the place that is equipped with reinforcing bar bending mechanism 6, buckle into 90 through reinforcing bar bending mechanism 6 earlier, and the horizontal reinforcing bar of buckling is swung into the crotch and is just facing the position under the mould device again, then has placed other vertical reinforcing bar and horizontal reinforcing bar, and wherein horizontal reinforcing bar is on vertical reinforcing bar. After the reinforcing steel bar is placed, welding is carried out at the staggered position of the reinforcing steel bar in a welding mode to form a reinforcing steel bar mesh. After welding, the steel basketry is vertically moved out along the upward opening of the positioning groove 2, and then the next steel bar net piece can be welded, so that the steel basketry can be industrially produced and processed.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The tool type steel fence scaffold board welding die device is characterized by comprising an aluminum alloy framework, wherein the outer layer of the aluminum alloy framework surrounds a circle of rectangle, tool type handrails are welded on the upper side and the lower side of the aluminum alloy framework, two positioning pipes are longitudinally welded on the inner side of the aluminum alloy framework, a groove for placing transverse reinforcing steel bars is formed in each positioning pipe at fixed intervals, and a plurality of positioning grooves for placing vertical reinforcing steel bars are further welded on the inner side of the aluminum alloy framework, which is welded with the positioning pipes, at intervals; the lower end of the aluminum alloy framework is provided with a mold supporting mechanism, the mold supporting mechanism comprises a mold supporting shaft and a wheel arranged on the lower portion of the mold supporting shaft, and the mold supporting shaft is connected with the wheel through a transmission shaft.
2. The tool type steel basketry scaffold board welding mold device according to claim 1, further comprising a steel bar bending mechanism, wherein the steel bar bending mechanism comprises a bending handle and a bending force application rod which are welded together, and the bending handle is welded and fixed with a rotating assembly arranged on the mold supporting shaft.
3. The tool type steel basketry scaffold board welding mold device according to claim 2, wherein the rotating component is a two-layer round iron sheet with a thickness of about 5mm, a small steel ball is installed between the two-layer round iron sheet to facilitate the rotation of the outer layer iron sheet driven by the bending handle, and the inner layer iron sheet is fully welded with the mold supporting shaft.
4. The tool type steel fence scaffold board welding die device according to claim 1, wherein said aluminum alloy skeleton is welded end to end with 4 long aluminum alloy tubes with 50mm width and 10mm thickness.
5. The tool type steel basketry scaffold board welding mold device according to claim 1, wherein the tool type handrail is formed by bending plain round steel bars with a diameter of 20mm, and both ends of the tool type handrail are welded with the aluminum alloy framework.
6. The tool steel fence scaffold board welding die device of claim 1, wherein said positioning slot is a 2mm thick U-shaped sheet iron with the opening of said positioning slot facing directly above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021857989.5U CN213003696U (en) | 2020-08-31 | 2020-08-31 | Tool type steel basketry scaffold board welding die device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021857989.5U CN213003696U (en) | 2020-08-31 | 2020-08-31 | Tool type steel basketry scaffold board welding die device |
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| CN213003696U true CN213003696U (en) | 2021-04-20 |
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| CN202021857989.5U Active CN213003696U (en) | 2020-08-31 | 2020-08-31 | Tool type steel basketry scaffold board welding die device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115533429A (en) * | 2022-11-08 | 2022-12-30 | 浙江省建材集团建筑产业化有限公司 | Reinforcing bar net piece welding tray device |
| CN117182403A (en) * | 2023-11-06 | 2023-12-08 | 力创科技股份有限公司 | Welding device for side wall type box open channel flowmeter for installing transducer |
-
2020
- 2020-08-31 CN CN202021857989.5U patent/CN213003696U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115533429A (en) * | 2022-11-08 | 2022-12-30 | 浙江省建材集团建筑产业化有限公司 | Reinforcing bar net piece welding tray device |
| CN117182403A (en) * | 2023-11-06 | 2023-12-08 | 力创科技股份有限公司 | Welding device for side wall type box open channel flowmeter for installing transducer |
| CN117182403B (en) * | 2023-11-06 | 2024-01-12 | 力创科技股份有限公司 | Welding device for side wall type box open channel flowmeter for installing transducer |
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