CN213001687U - Gas cylinder inner wall belt cleaning device - Google Patents
Gas cylinder inner wall belt cleaning device Download PDFInfo
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- CN213001687U CN213001687U CN202021399661.3U CN202021399661U CN213001687U CN 213001687 U CN213001687 U CN 213001687U CN 202021399661 U CN202021399661 U CN 202021399661U CN 213001687 U CN213001687 U CN 213001687U
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- bracket
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Abstract
The utility model relates to the technical field of high-pressure cleaning of the inner wall of a large-volume steel gas cylinder, and provides a cleaning device for the inner wall of the gas cylinder, which comprises a bracket, a first connecting pipe, a high-pressure gun head arranged on the first connecting pipe, and a rubber tube reel, wherein the rubber tube reel is rotatably arranged on the bracket, and the first connecting pipe is wound on the rubber tube reel; one end of the high-pressure sealing movable joint is connected with the rubber hose reel, and the other end of the high-pressure sealing movable joint is connected with the second connecting pipe; the high-pressure cleaning machine is arranged at the other end of the second connecting pipe; the pipe conveying mechanism is arranged on the bracket and used for collecting and releasing the first connecting pipe. Through above-mentioned technical scheme, the problem of among the prior art wash when wasing the inner wall of steel seamless gas cylinder unclean, wash unevenly and cleaning efficiency hangs down has been solved.
Description
Technical Field
The utility model relates to a clean technical field that washs of big volume steel gas cylinder inner wall high pressure, it is specific, relate to gas cylinder inner wall belt cleaning device.
Background
With the development of the electronic industry in China and the rapid increase of the demand of the market on chip products, electronic product production lines are built in economic development areas from place to place, wherein electronic gas is increasingly demanded as raw material gas and process gas of the electronic industry. In order to meet the requirement of high-efficiency transportation of electronic gas, a large-volume steel seamless gas cylinder packaging tube bundle is gradually adopted to replace the traditional storage and transportation containers such as short bottles, small gas cylinders and the like as main transportation equipment in China.
In order to meet the requirement of high cleanliness index of electronic gas, the large-volume steel seamless gas cylinder needs to be subjected to grinding treatment, and the steel seamless gas cylinder also needs to be cleaned cleanly, so that the contents of oil content, particulate matters and the like on the surface of the inner wall are reduced. The manual cleaning wastes time and energy, and the conventional common gas cylinder cleaning device is difficult to automatically clean the large-volume steel seamless gas cylinder, so that the inner wall of the large-volume steel seamless gas cylinder cannot be cleaned cleanly or unevenly, and the cleaning efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides a gas cylinder inner wall belt cleaning device has solved among the prior art and has washed when wasing the inner wall of steel seamless gas cylinder unclean, washed problem uneven and that the cleaning efficiency is low.
The technical scheme of the utility model as follows:
the device for cleaning the inner wall of the gas cylinder comprises a support, a first connecting pipe and a high-pressure gun head arranged on the first connecting pipe, and is characterized by further comprising
The rubber hose reel is rotationally arranged on the bracket, the first connecting pipe is wound on the rubber hose reel,
one end of the high-pressure sealing movable joint is connected with the rubber hose reel,
the other end of the high-pressure sealing movable joint is connected with the second connecting pipe,
a high pressure washer disposed at the other end of the second connection pipe,
and the pipe conveying mechanism is arranged on the bracket and used for collecting and releasing the first connecting pipe.
As a further technical solution, the bracket comprises
The rubber tube reel is rotatably arranged at one end of the platform,
a locking flange disposed at the other end of the platform,
a support plate arranged on the platform and positioned at one side of the locking flange,
a roller wheel arranged on the platform,
the platform is arranged on the support.
As a further technical solution, the support comprises
A fixed seat, one end of the platform is rotatably arranged on the fixed seat,
a supporting seat arranged below the platform and beside the fixed seat, wherein the platform and the supporting seat are both provided with pin holes,
and the pin shaft penetrates through the supporting seat and the pin hole in the platform.
As a further technical scheme, the bracket also comprises
And the locking hoop is arranged on the platform and used for fixing the body of the gas cylinder.
As a further technical scheme, the pipe conveying mechanism comprises
A first motor disposed on the bracket,
the clamping discs are rotationally arranged on the support and located on two sides of the first connecting pipe, and the first motor is used for driving the clamping discs to rotate.
As a further technical scheme, the pipe conveying mechanism comprises
The first motor is arranged on the support and used for driving the rubber hose reel to rotate.
As a further technical solution, the high pressure cleaning machine comprises
A high pressure pump connected with the second connecting pipe,
a second motor for driving the high pressure pump.
As a further technical proposal, the method also comprises
The detection blocks are arranged on the first connecting pipe, and the number of the detection blocks is two.
And the limiting sensor is arranged on the bracket and used for contact induction of the detection block.
As a further technical scheme, six holes are formed in the high-pressure gun head along the circumferential direction.
As a further technical proposal, the method also comprises
And the upper side of the recovery tank is provided with an opening and is arranged on one side of the bracket for collecting the cleaning liquid.
The utility model discloses a theory of operation and beneficial effect do:
the utility model discloses in, the rubber tube reel rotates and sets up on the support, be used for receipts, unreel the first connecting pipe of establishing on it, and then drive the high-pressure rifle head on the first connecting pipe and remove, can wash the gas cylinder that length can reach 12m, it can be within 711mm to be suitable for the gas cylinder external diameter scope, practical scope is wide, high-pressure seal union coupling is used for connecting rubber tube reel and second connecting pipe, guarantee that the rubber tube reel is receiving, put the rubber tube in-process, first connecting pipe can not be wrench movement, the rubber tube reel is the prestressing force reel, can realize the automatic coil pipe that first connecting pipe was retrieved, high-pressure cleaner sets up the other end at the second connecting pipe, wherein high-pressure cleaner electrified heating system, can realize the rapid heating of flowing water, its water pipeline and water tank all satisfy the clean water requirement, send pipe mechanism to set up on the support, can press from both sides and set, Put first connecting pipe, also can keep the direction of receiving, putting the pipe of first connecting pipe, to the washing of different condition gas cylinder inner walls, send tub mechanism to put the pipe and receive a tub speed and can carry out many gears and adjust, to the seamless gas cylinder inner wall of large volume steel wash and wash unclean, wash uneven problem, this device washs and covers comprehensively, efficient.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the vertical structure of the present invention;
FIG. 2 is an enlarged view of a portion of area A of FIG. 1;
FIG. 3 is an enlarged partial view of the area B in FIG. 1;
FIG. 4 is a schematic view of the horizontal structure of the present invention;
FIG. 5 is an enlarged view of a portion of the area C in FIG. 4;
in the figure: 1-support, 2-first connecting pipe, 3-high-pressure gun head, 4-hose reel, 5-second connecting pipe, 6-high-pressure cleaning machine, 7-pipe conveying mechanism, 8-detection block, 9-limit sensor, 10-platform, 11-locking flange, 12-support plate, 13-roller, 14-support, 15-locking hoop, 16-first motor, 17-clamping disc, 18-high-pressure pump, 19-second motor, 20-recovery tank, 21-high-pressure sealing union, 22-fixing seat, 23-support seat, 24-pin shaft and 25-pin hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any inventive step, are intended to be within the scope of the present invention.
As shown in fig. 1 to 5, the present embodiment proposes
A gas cylinder inner wall cleaning device comprises a support 1, a first connecting pipe 2, a high-pressure gun head 3 arranged on the first connecting pipe 2 and a cleaning device
A hose reel 4 which is rotatably arranged on the bracket 1 and is wound with a first connecting pipe 2,
a high-pressure sealing movable joint 21, one end of the high-pressure sealing movable joint 21 is connected with the rubber hose reel 4,
the other end of the second connecting pipe 5 and the high-pressure sealing movable joint 21 are connected with the second connecting pipe 5,
a high pressure washer 6, the high pressure washer 6 is arranged at the other end of the second connecting pipe 5,
and the pipe conveying mechanism 7 is arranged on the bracket 1 and is used for collecting and releasing the first connecting pipe 2.
In this embodiment, the hose reel 4 is rotatably disposed on the support 1 for winding and unwinding the first connection pipe 2 disposed thereon, and further drives the high-pressure gun head 3 on the first connection pipe 2 to move, so as to clean the gas cylinder with a length of 12m, the range of the applicable gas cylinder outer diameter can be within 711mm, the practical range is wide, the high-pressure sealing union 21 is used for connecting the hose reel 4 with the second connection pipe 5, so as to ensure that the first connection pipe 2 cannot be twisted during the process of winding and unwinding the hose reel 4, the hose reel 4 is prestressed, so as to realize the automatic coil pipe recycled from the first connection pipe 2, the high-pressure cleaning machine 6 is disposed at the other end of the second connection pipe 5, wherein the high-pressure cleaning machine 6 is provided with an electric heating system, so as to realize the rapid heating of flowing water, the water pipeline and the water tank all meet the requirement of cleaning with deionized water, and the, can press from both sides and establish on first connecting pipe 2 for receive, put first connecting pipe 2, also can keep the direction of receiving of first connecting pipe 2, putting the pipe, to the washing of different situation gas cylinder inner walls, pipe mechanism 7 is put the pipe and is received a pipe speed and can carry out many gears and adjust, to the problem of big volume steel seamless gas cylinder inner wall washing unclean, wash unevenly, this device washs to cover comprehensively, efficient.
Further, the stent 1 comprises
A platform 10, a hose reel 4 is rotatably arranged at one end of the platform 10,
a locking flange 11, the locking flange 11 is arranged at the other end of the platform 10,
a support plate 12 provided on the platform 10 at one side of the locking flange 11,
a roller 13, which is arranged on the platform 10,
a support 14, the platform 10 being disposed on the support 14.
In this embodiment, platform 10 one end is rotated and is set up on support 14, can be with the round pin hub connection, during the washing, platform 10 uses the round pin axle to be rotatory as the center round support 14, it stands up to drive the gas cylinder above that, big volume steel seamless gas cylinder is through inside grinding processing, pour out the abrasive agent after, arrange in on the running roller 13 on the platform 10, withstand locking flange 11 and backup pad 12 with the gas cylinder through running roller 13, the position of controlling the gas cylinder, guarantee that the gas cylinder stands up the in-process and the danger that can not take place to empty of upright back gas cylinder, rubber tube reel 4 sets up on platform 10, along with platform 10 is rotatory together.
Further, the support 14 comprises
A fixed seat 22, one end of the platform 10 is rotatably arranged on the fixed seat 22,
a supporting seat 23 arranged below the platform 10 and beside the fixed seat 22, pin holes 25 arranged on the platform 10 and the supporting seat 23,
and the pin shaft 24 is arranged in the pin hole 25 on the support seat 23 and the platform 10 in a penetrating way.
In this embodiment, platform 10 one end is rotated and is set up on fixing base 22, can be with the round pin hub connection, and platform 10 mid portion lower extreme supports with supporting seat 23, all sets up pinhole 25 on platform 10 and the supporting seat 23, and round pin axle 24 inserts pinhole 25, when wasing, needs to pull out round pin axle 24 for platform 10 can be rotatory round fixing base 22, washs the completion back, places the level with platform 10, rolls out the gas cylinder, gets into processes such as follow-up stoving.
Further, the bracket 1 also comprises
And the locking hoop 15 is arranged on the platform 10 and used for fixing the body of the gas cylinder.
In this embodiment, the gas cylinder is placed on platform 10, recycles locking band 15 locking, guarantees that the danger of toppling over can not take place for gas cylinder upright in-process and upright back gas cylinder, guarantees operating personnel's safety.
Further, the pipe feeding mechanism 7 comprises
A first motor 16, which is arranged on the bracket 1,
the clamping discs 17 are rotatably arranged on the bracket 1 and are positioned at two sides of the first connecting pipe 2, and the first motor 16 is used for driving the clamping discs 17 to rotate.
In this embodiment, the pipe conveying mechanism 7 is disposed on the support 1, and is configured to receive and release the first connecting pipe 2, and includes two first motors 16 and two clamping discs 17, where the two clamping discs 17 are rotatably disposed on the support 1, the first motor 16 can drive the two clamping discs 17 to rotate, the clamping discs 17 are disposed on two sides of the first connecting pipe 2, and can fix the position of the first connecting pipe 2, and the pipe conveying mechanism 7 can adjust pressing force applied to the first connecting pipe 2, so as to ensure pipe conveying accuracy and reduce wear of a rubber pipe, and can also drive the first connecting pipe 2 to move, so as to achieve purposes of receiving and releasing the first connecting pipe 2, and further drive the high-pressure gun head 3 to clean different parts of the gas cylinder.
Further, the pipe feeding mechanism 7 comprises
And the first motor 16 is arranged on the bracket 1 and is used for driving the hose reel 4 to rotate.
In this embodiment, the pipe conveying mechanism 7 may be implemented in another way, where the pipe conveying mechanism 7 includes a first motor 16, the first motor 16 directly drives the hose reel 4 to rotate, and the hose reel 4 wound around the first connecting pipe 2 can be retracted and released to drive the high-pressure gun head 3 to move.
Further, the high pressure cleaner 6 includes
A high pressure pump 18 connected to the second connection pipe 5,
a second electric motor 19 for driving the high-pressure pump 18.
In this embodiment, the high-pressure cleaning machine 6 includes a high-pressure pump 18 and a second motor 19 for driving the high-pressure pump 18, the second motor 19 has a frequency converter system, the high-pressure pump 18 is a high-temperature high-pressure pump, the outlet pressure of the high-pressure pump after pressurization can reach 25MPa, the temperature of an applicable medium can reach 100 ℃, the cleaning effect is good, a high-pressure injection mode is adopted, the injection water can be hot water at 80 ℃, the particle residues on the inner wall surface of the gas cylinder can be thoroughly removed, the surface oil residues can be greatly reduced, and the standard can be cleaned by one-pass automatic cleaning.
Further, also comprises
And two detection blocks 8 arranged on the first connecting pipe 2, wherein the number of the detection blocks 8 is two.
And the limiting sensor 9 is arranged on the bracket 1 and used for contacting the induction detection block 8.
In this embodiment, two detection blocks 8 are arranged on the first connecting pipe 2 in tandem, the pipe conveying mechanism 7, the detection block 8 and the limit sensor 9 constitute an automatic pipe conveying device, the first motor 16 of the pipe conveying mechanism 7 can be set with multi-gear speed regulation, the limit sensor 9 has two contacts, one of the contacts is used in cooperation with the previous detection block 8 in the pipe collecting process, when the pipe conveying mechanism 7 collects the first connecting pipe 2, the previous detection block 8 touches the contact matched with the previous detection block, an electric signal generated by the limit sensor 9 is sent to a control board of the first motor 16, and the pipe collection is stopped; in the pipe discharging process, when the pipe feeding mechanism 7 discharges the pipe to the bottom end of the gas cylinder, the detecting block 8 at the back touches the other contact of the limit sensor 9 to stop discharging the pipe.
The program is preset in the control system of the first motor 16 to put the pipe, trigger the limit sensor 9, stop putting the pipe, take in the pipe, trigger the limit sensor 9, stop taking in the pipe, the program is the whole cleaning process, namely, 4 times of comprehensive high-pressure washing are carried out.
Further, the high-pressure lance head 3 is provided with six holes along the circumferential direction.
In the embodiment, the high-pressure gun head 3 is a nozzle with 6 circumferential holes, the angle of high-pressure fan-shaped water mist sprayed out of each hole is 70 degrees, 360-degree coverage is formed in the circumferential direction, and meanwhile, the 6-hole spraying angle is inclined and backwards opened, so that the stability of the high-pressure gun head 3 in the washing process inside the large-volume gas cylinder is ensured, and the gun head is prevented from jumping.
Further, also comprises
And a recovery tank 20 having an open upper side and provided at one side of the support 1 to collect the cleaning solution.
In this embodiment, the recycling tank 20 is disposed on one side of the bracket 1 for collecting the cleaning solution, thereby ensuring the cleanness of the cleaning operation space.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The device for cleaning the inner wall of the gas cylinder comprises a support (1), a first connecting pipe (2) and a high-pressure gun head (3) arranged on the first connecting pipe (2), and is characterized by further comprising
A hose reel (4) which is rotatably arranged on the bracket (1) and is wound with the first connecting pipe (2),
a high-pressure sealing union (21), one end of the high-pressure sealing union (21) is connected with the rubber hose reel (4),
a second connecting pipe (5), the other end of the high-pressure sealing movable joint (21) is connected with the second connecting pipe (5),
a high pressure washer (6), the high pressure washer (6) is arranged at the other end of the second connecting pipe (5),
and the pipe conveying mechanism (7) is arranged on the bracket (1) and is used for collecting and releasing the first connecting pipe (2).
2. Gas cylinder inner wall cleaning device according to claim 1, characterized in that the bracket (1) comprises
A platform (10), the hose reel (4) is rotatably arranged at one end of the platform (10),
a locking flange (11), the locking flange (11) is arranged at the other end of the platform (10),
a support plate (12) arranged on the platform (10) and located on one side of the locking flange (11),
a roller (13) arranged on the platform (10),
a support (14), the platform (10) being arranged on the support (14).
3. A gas cylinder inner wall cleaning device according to claim 2, characterized in that the support (14) comprises
A fixed seat (22), one end of the platform (10) is rotatably arranged on the fixed seat (22),
a supporting seat (23) arranged below the platform (10) and beside the fixed seat (22), pin holes (25) are arranged on the platform (10) and the supporting seat (23),
and the pin shaft (24) is arranged in the support seat (23) and a pin hole (25) on the platform (10) in a penetrating manner.
4. A gas cylinder inner wall cleaning device according to claim 2, characterized in that the bracket (1) further comprises
And the locking hoop (15) is arranged on the platform (10) and used for fixing the body of the gas cylinder.
5. A gas cylinder inner wall cleaning device according to any one of claims 1 to 4, characterized in that the pipe conveying mechanism (7) comprises
A first motor (16) arranged on the support (1),
the number of the clamping discs (17) is two, the clamping discs are rotatably arranged on the support (1) and located on two sides of the first connecting pipe (2), and the first motor (16) is used for driving the clamping discs (17) to rotate.
6. A gas cylinder inner wall cleaning device according to any one of claims 1 to 4, characterized in that the pipe conveying mechanism (7) comprises
The first motor (16) is arranged on the bracket (1) and used for driving the rubber hose reel (4) to rotate.
7. Gas cylinder inner wall cleaning device according to claim 1, characterized in that the high pressure cleaning machine (6) comprises
A high-pressure pump (18) connected to the second connection pipe (5),
a second electric motor (19) for driving the high-pressure pump (18).
8. A gas cylinder inner wall cleaning device according to claim 1, characterized by further comprising
The detection blocks (8) are arranged on the first connecting pipe (2), and the number of the detection blocks (8) is two.
And the limiting sensor (9) is arranged on the bracket (1) and is used for contact induction of the detection block (8).
9. A gas cylinder inner wall cleaning device according to claim 1, characterized in that six holes are arranged on the high-pressure gun head (3) along the circumferential direction.
10. A gas cylinder inner wall cleaning device according to any one of claims 7 to 9, characterized by further comprising
And the recovery tank (20) is provided with an opening at the upper side and is arranged at one side of the bracket (1) and used for collecting the cleaning liquid.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021399661.3U CN213001687U (en) | 2020-07-16 | 2020-07-16 | Gas cylinder inner wall belt cleaning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021399661.3U CN213001687U (en) | 2020-07-16 | 2020-07-16 | Gas cylinder inner wall belt cleaning device |
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CN213001687U true CN213001687U (en) | 2021-04-20 |
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Application Number | Title | Priority Date | Filing Date |
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CN202021399661.3U Active CN213001687U (en) | 2020-07-16 | 2020-07-16 | Gas cylinder inner wall belt cleaning device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113588183A (en) * | 2021-06-30 | 2021-11-02 | 江苏民生重工有限公司 | Nitrogen circulating device applied to low-temperature gas cylinder production line |
-
2020
- 2020-07-16 CN CN202021399661.3U patent/CN213001687U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113588183A (en) * | 2021-06-30 | 2021-11-02 | 江苏民生重工有限公司 | Nitrogen circulating device applied to low-temperature gas cylinder production line |
CN113588183B (en) * | 2021-06-30 | 2023-06-02 | 江苏民生重工有限公司 | Be applied to nitrogen gas circulating device of low temperature gas bottle production line |
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