CN210863631U - Flaw detection device with maintenance and cleaning functions for speed reducer - Google Patents
Flaw detection device with maintenance and cleaning functions for speed reducer Download PDFInfo
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- CN210863631U CN210863631U CN201921707190.5U CN201921707190U CN210863631U CN 210863631 U CN210863631 U CN 210863631U CN 201921707190 U CN201921707190 U CN 201921707190U CN 210863631 U CN210863631 U CN 210863631U
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- speed reducer
- pipeline
- maintenance
- flaw detector
- cleaning function
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Abstract
The utility model discloses a speed reducer is with device of detecting a flaw that has maintenance cleaning function, including fixed bolster and garbage collection mechanism, the inboard top of fixed bolster is provided with removes the regulation support, the inside gag lever post that all is provided with in both ends around the ultrasonic flaw detector, the below of ultrasonic flaw detector is provided with the built-in pipeline body of speed reducer, the front end surface screw connection of spacing ring has the hinge, the bottom outside of garbage collection mechanism is provided with unable adjustment base, unable adjustment base's left end top is fixed with the water storage box, the right-hand member of the pump body is provided with the water pipe. This inspection device with maintenance cleaning function for speed reducer compares with current ordinary inspection device for speed reducer, when detecting a flaw, can maintain the washing to fixing the inside pipeline of its inside speed reducer, gets rid of the impurity that glues at the pipeline surface to in the flaw detection to the pipeline, prevent that the impurity of adhesion in pipeline inside from causing the influence to the flaw detection of pipeline.
Description
Technical Field
The utility model relates to a technical field is treated with the device of detecting a flaw to the speed reducer, specifically is a speed reducer is with device of detecting a flaw that has maintenance cleaning function.
Background
The speed reducer is a device which plays a role in matching rotating speed and transmitting torque between a prime motor and a working machine or an actuating mechanism, is widely applied to the technical field of machinery, and the flaw detection device is a device for carrying out flaw detection on parts in the speed reducer.
The existing flaw detection device for the speed reducer is used in the using process, parts which cannot be subjected to flaw detection in the speed reducer can be maintained and cleaned, and impurities adhered to the inner portion of a speed reducer pipeline easily cause influence on the flaw detection of the pipeline, so that the flaw detection accuracy of the device is reduced, the use requirements of people cannot be well met, and technical innovation is performed on the basis of the existing flaw detection device for the speed reducer according to the condition.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a speed reducer is with device of detecting a flaw that has maintenance cleaning function to provide general speed reducer in solving above-mentioned background art and use the device of detecting a flaw, can not maintain the washing in the inside part of detecting a flaw of speed reducer, the adhesion causes the influence to detecting a flaw of pipeline easily at the inside impurity of speed reducer pipeline, thereby leads to the device's the degree of accuracy of detecting a flaw to reduce, can not be fine satisfies people's user demand problem.
In order to achieve the above object, the utility model provides a following technical scheme: a flaw detection device with a maintenance and cleaning function for a speed reducer comprises a fixed support and a waste collection mechanism, wherein a movable adjusting support is arranged above the inner side of the fixed support, an ultrasonic flaw detector is arranged on the inner side of the top end of the movable adjusting support, limiting rods are arranged inside the front end and the rear end of the ultrasonic flaw detector, an air rod is arranged inside the fixed support and at the left end of the ultrasonic flaw detector, a speed reducer built-in pipeline body is arranged below the ultrasonic flaw detector, limiting rings are arranged at the left end and the right end of the speed reducer built-in pipeline body respectively, a hinge is screwed on the front end surface of each limiting ring, a fixed base is arranged outside the bottom end of the waste collection mechanism, the waste collection mechanism is positioned below the speed reducer built-in pipeline body, a water storage box is fixed above the left end of the fixed base, and a pump body is connected to the right end, the right-hand member of the pump body is provided with the water pipe, and the top of water pipe is connected with the bellows, the right side of bellows is provided with maintenance wiper mechanism.
Preferably, the outer surface structure of the bottom end of the movable adjusting support is matched with the inner surface structure of the fixed support, and the movable adjusting support forms a lifting structure through an air rod.
Preferably, the waste collecting mechanism comprises a groove, a collecting groove and a bottom plate frame, the collecting groove is arranged below the bottom plate frame, and the groove is formed in the outer side of the bottom end of the collecting groove.
Preferably, the right end of the bottom plate frame is of a hollow structure, and the center line of the bottom plate frame is parallel to the center line of the collecting tank.
Preferably, maintenance wiper mechanism includes connecting plate, rubber sleeve, connecting rod, flow distribution disc and high pressure nozzle, and the outside of connecting plate is provided with the rubber sleeve, the right-hand member welded connection of connecting plate has the connecting rod, and the right-hand member screw connection of connecting rod has the flow distribution disc, the surface of flow distribution disc is provided with high pressure nozzle.
Preferably, the outer surface structure of the connecting plate is matched with the nickel surface structure of the rubber sleeve, the connecting plate and the splitter disc form an integrated structure through the connecting rod, and the high-pressure nozzles are annularly distributed by taking the center of the splitter disc as a circle center.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model can adjust the height of the parts inside the device when the device is used by moving the adjusting bracket, the fixing bracket and the gas rod, so that the ultrasonic flaw detector inside the device can detect the flaw of the pipeline inside the speed reducer, thereby improving the use convenience of the device, wherein the ultrasonic flaw detector is CT-920;
2. the utility model discloses a recess, collecting vat and bottom plate frame's setting for the device can maintain the pipeline of fixing inside its inside speed reducer and wash when detecting a flaw, maintains its inside cleanliness factor, so that this pipeline uses, also can clear up the pipeline in advance simultaneously, gets rid of the impurity of adhesion at the pipeline surface, so that to the detection a flaw of pipeline, prevents that the impurity of adhesion in the pipeline from causing the influence to the detection a flaw of pipeline, reduces the device's the degree of accuracy of detecting a flaw;
3. the utility model discloses a setting of connecting plate, rubber sleeve, connecting rod, flow distribution disc and high pressure nozzle for the device can wash the waste material that the maintenance in-process produced to the device and carry out automatic collection when using, so that recycles its inside waste liquid, thereby has avoided the waste of water resource, has improved the device's convenience in use.
Drawings
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is a schematic view of the main view of the full-section structure of the present invention;
fig. 3 is an enlarged schematic view of a portion a in fig. 2 according to the present invention.
In the figure: 1. fixing a bracket; 2. moving the adjusting bracket; 3. an ultrasonic flaw detector; 4. a limiting rod; 5. the pipeline body is arranged in the speed reducer; 6. a water storage tank; 7. a pump body; 8. a water pipe; 9. a flexible hose; 10. a gas lever; 11. a fixed base; 12. a limiting ring; 13. a hinge; 14. a waste collection mechanism; 1401. a groove; 1402. collecting tank; 1403. a bottom plate frame; 15. maintaining and cleaning the mechanism; 1501. a connecting plate; 1502. a rubber sleeve; 1503. a connecting rod; 1504. a diverter tray; 1505. a high-pressure spray head.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a flaw detection device with a maintenance and cleaning function for a speed reducer comprises a fixed support 1 and a waste collection mechanism 14, wherein a movable adjusting support 2 is arranged above the inner side of the fixed support 1, an ultrasonic flaw detector 3 is arranged on the inner side of the top end of the movable adjusting support 2, the outer surface structure of the bottom end of the movable adjusting support 2 is matched with the inner surface structure of the fixed support 1, and the movable adjusting support 2 forms a lifting structure through an air rod 10, so that when the device is used, the height of parts inside the device can be adjusted, the ultrasonic flaw detector 3 inside the device can perform flaw detection on a pipeline inside the speed reducer, the use convenience of the device is further improved, and the model of the ultrasonic flaw detector 3 is CT-920;
the front end and the back end of the ultrasonic flaw detector 3 are internally provided with limiting rods 4, the left end of the ultrasonic flaw detector 3 and the inside of the fixed support 1 are respectively provided with an air rod 10, a speed reducer built-in pipeline body 5 is arranged below the ultrasonic flaw detector 3, the left end and the right end of the speed reducer built-in pipeline body 5 are respectively provided with a limiting ring 12, the front end surface of the limiting ring 12 is connected with a hinge 13 through a screw, the bottom end of a waste collection mechanism 14 is externally provided with a fixed base 11, the waste collection mechanism 14 is positioned below the speed reducer built-in pipeline body 5, the waste collection mechanism 14 comprises a groove 1401, a collection groove 1402 and a bottom plate frame 1403, the bottom plate frame 1403 is provided with a collection groove 1402 below, the outer side of the bottom end of the collection groove 1402 is provided with a groove 1401, the right end of the bottom plate frame 1403 is arranged to be of a hollow structure, and the, waste materials generated in the cleaning and maintenance process of the device can be automatically collected so as to recycle waste liquid in the device, thereby avoiding waste of water resources and improving the use convenience of the device;
a water storage tank 6 is fixed above the left end of the fixed base 11, a pump body 7 is connected with the right end of the water storage tank 6, a water pipe 8 is arranged at the right end of the pump body 7, a telescopic hose 9 is connected with the top end of the water pipe 8, a maintenance and cleaning mechanism 15 is arranged on the right side of the telescopic hose 9, the maintenance and cleaning mechanism 15 comprises a connecting plate 1501, a rubber sleeve 1502, a connecting rod 1503, a diverter disc 1504 and a high-pressure nozzle 1505, the rubber sleeve 1502 is arranged outside the connecting plate 1501, the connecting rod 1503 is welded and connected with the right end of the connecting plate 1501, the diverter disc 1504 is screwed and connected with the right end of the connecting rod 1503, and the high-pressure nozzle 1505 is arranged on the outer surface of the diverter disc 1504, so that when the device detects flaws, the pipeline fixed inside the speed reducer can be maintained and cleaned, the inside of the speed reducer can be, the impurity that adheres on the pipeline surface is got rid of to in the flaw detection to the pipeline, prevent that the impurity of adhesion in pipeline inside from causing the influence to the flaw detection of pipeline, reduce the device's the degree of accuracy of detecting a flaw.
The working principle is as follows: when the flaw detection device with the maintenance and cleaning functions for the speed reducer is used, firstly, a pipeline in the speed reducer to be subjected to flaw detection is placed on a bottom plate frame 1403 in the device, a limiting ring 12 is rotated through a hinge 13, the rear end of the limiting ring 12 is fixed through a screw, the pipeline is further fixed, meanwhile, a connecting plate 1501 is driven by an air rod 10 connected with the left end of the connecting plate to move towards the right side until the inside of the left end of the pipeline of the speed reducer, then a pump body 7 at the left end of the device is started, water flow in a water storage tank 6 is driven by the pump body 7 to flow in a water pipe 8 until the inside of a diverter disc 1504, finally, the water flow is sprayed out through a high-pressure spray nozzle 1505, the inner wall surface of the pipeline of the speed reducer is cleaned from left to right, impurities on the inner wall surface are removed, and meanwhile, a rubber sleeve 1502 on the surface of the connecting plate 1501 pushes waste generated after cleaning towards the, finally, the water flows into the interior of a collecting tank 1402 arranged below through a right end port of the pipeline and the hollows of the bottom plate frame 1403 for centralized collection;
later remove regulation support 2 and under the drive of the gas pole 10 that the bottom links to each other, move downwards, and then drive its inside ultrasonic flaw detector 3 that sets up and descend, can detect a flaw to the pipeline until ultrasonic flaw detector 3, later start the device for ultrasonic flaw detector 3 detects a flaw to the pipeline of below, and under the drive of the gas pole 10 that links to each other with it simultaneously, slowly move to the right side, carry out the detection from a left side to the right side to the pipeline.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a speed reducer is with device of detecting a flaw that has maintenance cleaning function, includes fixed bolster (1) and garbage collection mechanism (14), its characterized in that: a movable adjusting support (2) is arranged above the inner side of the fixed support (1), an ultrasonic flaw detector (3) is arranged on the inner side of the top end of the movable adjusting support (2), limiting rods (4) are arranged inside the front end and the rear end of the ultrasonic flaw detector (3), an air rod (10) is arranged inside the fixed support (1) and at the left end of the ultrasonic flaw detector (3), a speed reducer built-in pipeline body (5) is arranged below the ultrasonic flaw detector (3), limiting rings (12) are arranged at the left end and the right end of the speed reducer built-in pipeline body (5), a hinge (13) is connected to the surface of the front end of each limiting ring (12) through screws, a fixed base (11) is arranged outside the bottom end of the waste collecting mechanism (14), the waste collecting mechanism (14) is located below the speed reducer built-in pipeline body (5), a water storage box (6) is fixed above the left end of the fixed base (11), and the right-hand member of water storage box (6) is connected with the pump body (7), the right-hand member of the pump body (7) is provided with water pipe (8), and the top of water pipe (8) is connected with flexible hose (9), the right side of flexible hose (9) is provided with maintenance wiper mechanism (15).
2. The flaw detector having a maintenance and cleaning function for a speed reducer according to claim 1, characterized in that: the outer surface structure of the bottom end of the movable adjusting support (2) is matched with the inner surface structure of the fixed support (1), and the movable adjusting support (2) forms a lifting structure through the air rod (10).
3. The flaw detector having a maintenance and cleaning function for a speed reducer according to claim 1, characterized in that: waste collection mechanism (14) include recess (1401), collecting vat (1402) and bottom plate frame (1403), and the below of bottom plate frame (1403) is provided with collecting vat (1402), the bottom outside of collecting vat (1402) is installed recess (1401).
4. The flaw detector having a maintenance and cleaning function for a speed reducer according to claim 3, wherein: the right end of the bottom plate frame (1403) is arranged to be a hollow structure, and the center line of the bottom plate frame (1403) is parallel to the center line of the collecting tank (1402).
5. The flaw detector having a maintenance and cleaning function for a speed reducer according to claim 1, characterized in that: the maintenance cleaning mechanism (15) comprises a connecting plate (1501), a rubber sleeve (1502), a connecting rod (1503), a shunting disc (1504) and a high-pressure sprayer (1505), the rubber sleeve (1502) is arranged outside the connecting plate (1501), the connecting rod (1503) is welded to the right end of the connecting plate (1501), the shunting disc (1504) is connected to the right end of the connecting rod (1503) in a screwed mode, and the high-pressure sprayer (1505) is arranged on the outer surface of the shunting disc (1504).
6. The flaw detection device having a maintenance and cleaning function for a speed reducer according to claim 5, wherein: the outer surface structure of the connecting plate (1501) is matched with the nickel surface structure of the rubber sleeve (1502), the connecting plate (1501) and the shunting disc (1504) form an integrated structure through the connecting rod (1503), and the high-pressure spray heads (1505) are annularly distributed by taking the center of the shunting disc (1504) as a circle center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921707190.5U CN210863631U (en) | 2019-10-12 | 2019-10-12 | Flaw detection device with maintenance and cleaning functions for speed reducer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921707190.5U CN210863631U (en) | 2019-10-12 | 2019-10-12 | Flaw detection device with maintenance and cleaning functions for speed reducer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210863631U true CN210863631U (en) | 2020-06-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921707190.5U Expired - Fee Related CN210863631U (en) | 2019-10-12 | 2019-10-12 | Flaw detection device with maintenance and cleaning functions for speed reducer |
Country Status (1)
| Country | Link |
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| CN (1) | CN210863631U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114660088A (en) * | 2022-05-24 | 2022-06-24 | 中国重型机械研究院股份公司 | Inner wall detection device for liquid expansion forming pipeline and use method thereof |
-
2019
- 2019-10-12 CN CN201921707190.5U patent/CN210863631U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114660088A (en) * | 2022-05-24 | 2022-06-24 | 中国重型机械研究院股份公司 | Inner wall detection device for liquid expansion forming pipeline and use method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200626 Termination date: 20211012 |
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| CF01 | Termination of patent right due to non-payment of annual fee |