CN213000170U - Crushing and separating device in granular glucose production - Google Patents
Crushing and separating device in granular glucose production Download PDFInfo
- Publication number
- CN213000170U CN213000170U CN202021066717.3U CN202021066717U CN213000170U CN 213000170 U CN213000170 U CN 213000170U CN 202021066717 U CN202021066717 U CN 202021066717U CN 213000170 U CN213000170 U CN 213000170U
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- crushing
- sieve
- glucose
- production
- rotary vibration
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- 230000009229 glucose formation Effects 0.000 title claims abstract description 7
- 239000000843 powder Substances 0.000 claims abstract description 31
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 28
- 239000008103 glucose Substances 0.000 claims description 28
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 238000012856 packing Methods 0.000 claims 1
- 239000011148 porous material Substances 0.000 claims 1
- 239000008187 granular material Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000926 separation method Methods 0.000 abstract description 4
- 238000010924 continuous production Methods 0.000 abstract description 2
- 239000002245 particle Substances 0.000 description 17
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004682 monohydrates Chemical class 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
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Abstract
The utility model discloses a broken separator in granule glucose production, including the feeder hopper, feeder hopper lower part intercommunication has thick broken cavity, parallel arrangement has a pair of grid roller in the thick broken cavity, thick broken cavity lower part intercommunication has the sieve that shakes soon, the sieve middle part that shakes soon is equipped with the sifter, the middlings export has been seted up on the sieve lateral wall that shakes soon on sifter upper portion, the fine powder export has been seted up on the sieve bottom lateral wall that shakes soon, the middlings export communicates thin broken cavity, parallel arrangement has a pair of check fluted roller that plays thin crushing effect in the thin broken cavity, thin broken cavity lower part intercommunication has the finished product storehouse, the fine powder export also communicates the finished product storehouse through the pipeline. The utility model discloses simple structure, convenient to use, broken and effectual, efficient with the separation, can continuous production to can reduce product pollution's probability and reduce operator's intensity of labour.
Description
Technical Field
The utility model belongs to the technical field of starch sugar production, concretely relates to broken separator of granule glucose production.
Background
In recent years, with the development of foreign customers in the field of deep food processing, the demand for a crystalline sugar granule with a particle size of 80-10 meshes is large, and the particle specific gravity is increased year by year, and the crystalline sugar granule has smaller specific gravity than the monohydrate crystalline sugar granule, has a rough surface and high solubility, and is widely applied to the manufacture of various food products. In the production process of the granular glucose, the naturally crystallized granular glucose can form large crystal aggregates and is easy to harden to form sugar blocks, so that the primary rotary vibration sieve is easy to block during sieving, and the subsequent drying and secondary sieving are not facilitated.
The traditional method is that before the coarse screening is carried out, the granular glucose which is not dried is manually crushed to a proper granularity, the mode not only wastes time and labor and has low efficiency, but also is very easy to bring impurities into the granular glucose, thereby causing the secondary pollution of the product. In order to obtain granular glucose with different particle sizes in the range of 80-10 meshes and prevent the blocking phenomenon, a crushing device capable of realizing crushing of large sugar blocks without damaging crystal aggregates is urgently needed to meet the production requirement.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the utility model provides a broken separator in granule glucose production, the device is in time broken after the granule glucose after will crystallizing is roughly divided, broken to suitable granularity, and crushing effect is good, and crushing efficiency is high, realizes that continuous production improves the product yield, reduces the probability of product pollution, reduces operator's intensity of labour simultaneously.
In order to solve the technical problem, the technical scheme of the utility model is that:
a crushing and separating device in the production of granular glucose comprises a feed hopper, wherein the lower part of the feed hopper is communicated with a coarse crushing cavity, and a pair of grid rollers playing a role in coarse crushing are arranged in parallel in the coarse crushing cavity; the lower part of the coarse crushing cavity is communicated with a rotary vibration sieve, the middle part of the rotary vibration sieve is provided with a sieve surface, the side wall of the rotary vibration sieve at the upper part of the sieve surface is provided with a coarse powder outlet, and the side wall of the lower part of the rotary vibration sieve is provided with a fine powder outlet; the coarse powder outlet is communicated with the fine crushing cavity through a pipeline, and a pair of lattice tooth rollers playing a role in fine crushing are arranged in the fine crushing cavity in parallel; the lower part of the fine crushing cavity is communicated with a finished product bin; the fine powder outlet is also communicated with the finished product bin through a pipeline.
Preferably, the center of the grid roller is an axis, a plurality of support rings which are coaxial and have the same diameter are arranged outside the axis in parallel, a support rod is fixedly connected between each support ring and the axis, a plurality of grid pieces which are arranged in parallel (along the axial direction) are fixedly connected to the periphery of each support ring, the width of each grid piece is equal, the width of each grid piece is set to be 0.5-2 mm, the distance between the grid pieces is also equal, the distance is set to be 4-20 mm, the two grid rollers rotate in opposite directions, therefore, glucose particles are extruded and crushed, the optimal width of each grid piece is set to be 1mm, and the optimal distance between the two grid pieces is set to be 10 mm.
Preferably, the grid toothed roller is an axis, a plurality of support rings with the same axis and the same diameter are arranged outside the axis in parallel, a support rod is fixedly connected between each support ring and the axis, the periphery of each support ring is jointly wrapped by a cylindrical roller surface, and a plurality of grid teeth are uniformly arranged on the roller surface.
Preferably, the lattice teeth are frustum-shaped lattice teeth, the distance between the two lattice teeth is 2-8 mm, the height of each lattice tooth is 5-20 mm, and the two lattice teeth rotate oppositely to extrude and crush the glucose granules, wherein the optimal distance between the two lattice teeth is 3mm, and the optimal height is 10 mm.
Preferably, the rotary vibration sieve is a quadratic element rotary vibration sieve, the diameter of the rotary vibration sieve is 600-1500 mm, and the optimal diameter is 1200 mm.
Preferably, the aperture of a sieve hole on the sieve surface of the rotary vibration sieve is set to be 20-5 meshes, and the optimal aperture is 10 meshes. The large particles on the sieve surface can be collected through the coarse powder outlet and then conveyed to the fine crushing cavity to be continuously crushed, and the fine powder below the sieve surface enters the finished product bin through the fine powder outlet.
Preferably, the lower part of the finished product bin is connected with a conveying device, and the conveying device is a screw conveyor or a crawler machine so as to enter the next procedure and ensure continuous operation.
The utility model discloses the principle:
the device is mainly applied to the production process of granular glucose, and large-granular glucose powder after crystallization is crushed and separated. The nature that large-particle glucose powder after natural crystallization is fluffy and easy to disperse is utilized, the large-particle glucose powder is slightly cut, pressed and coarsely crushed through a grating roller, and then is separated through a rotary vibration sieve, fine powder particles on the lower portion of the rotary vibration sieve are target particles of the glucose powder and directly enter the next procedure, coarse particles on the upper portion of the rotary vibration sieve are continuously crushed through a fine crushing grid toothed roller, the glucose powder with controllable particle size is achieved, and the obtained finished product enters the next procedure together.
Since the technical scheme is used, the beneficial effects of the utility model are that:
1. the utility model utilizes the fragile characteristic of glucose particles, adopts the specially-made grid roller for crushing, can ensure that the glucose particles after coarse crushing uniformly enter the rotary vibration sieve and are naturally distributed on the sieve surface, and avoids the problem that the sieve surface is damaged or the coarse separation effect of the rotary vibration sieve is poor because large glucose particles are directly from the feed inlet to the sieve surface;
2. the rotary vibrating screen of the utility model can lead most of granular glucose powder to enter the next procedure smoothly, can not block the screen surface, and can continue to crush part of oversize materials, thereby being more beneficial to the separation effect;
3. the lattice fluted roller of the utility model can effectively crush large-particle glucose powder with the particle size of 4-10 mm into qualified glucose powder particles, and effectively ensure the yield of finished products, thereby reducing the production cost;
4. the utility model selects the grid roller and the rotary vibration sieve, which can not cause damage to the material due to the addition of external force and ensure the quality of the product;
5. the utility model has the advantages of continuous operation, thereby effectively avoiding external pollution of products, ensuring the continuity of production, reducing labor intensity and saving labor cost;
in a word, the utility model discloses carry out breakage and separation with the large granule glucose powder after the natural crystallization, simple structure, convenient to use, the treatment effect is good.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a coarse crushing cavity according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a fine crushing chamber according to an embodiment of the present invention;
in the figure, 1, a feed hopper; 2. a coarse crushing cavity; 3. a grid roll; 31. a support ring; 32. a grating sheet; 4. rotating and vibrating the screen; 5. a coarse powder outlet; 6. a fine powder outlet; 7. a fine crushing cavity; 8. a grid toothed roller; 81. rolling surface; 82. lattice teeth; 9. and (6) a finished product bin.
Detailed Description
The invention is further explained below with reference to the drawings and examples.
The first embodiment is as follows:
as shown in fig. 1 to 3, a crushing and separating device in granular glucose production, including feeder hopper 1, feeder hopper 1 lower part intercommunication has coarse crushing cavity 2, parallel arrangement has a pair of grid roller 3 that plays coarse crushing effect in coarse crushing cavity 2, 2 lower part intercommunication of coarse crushing cavity has the sieve 4 that shakes soon, 4 middle parts of sieve that shakes soon are equipped with the sifter (not marking), seted up coarse powder export 5 on the sieve 4 lateral wall that shakes soon on sifter upper portion, seted up fine powder export 6 on the sieve 4 bottom lateral wall that shakes soon, coarse powder export 5 communicates fine crushing cavity 7 through the pipeline, parallel arrangement has a pair of grid fluted roller 8 that plays fine crushing effect in fine crushing cavity 7, fine crushing cavity 7 lower part intercommunication has finished product storehouse 9, fine powder export 6 also communicates finished product storehouse 9 through the pipeline.
Wherein, the center of the grid roller 3 is provided with a shaft (not marked), a plurality of support rings 31 which are coaxial and have the same diameter are arranged outside the shaft in parallel, a support rod (not marked) is fixedly connected between the support rings 31 and the shaft, a plurality of grid pieces 32 which are arranged in parallel are fixedly connected on the periphery of each support ring, and the distances among the grid pieces 32 are equal.
The center of the lattice tooth roller 8 is provided with a shaft (not marked), a plurality of support rings (not marked) which are coaxial and have the same diameter are arranged outside the shaft in parallel, a support rod (not marked) is fixedly connected between the support rings and the shaft, the periphery of each support ring is wrapped with a cylindrical roller surface 81, and a plurality of lattice teeth 82 are uniformly arranged on the roller surface 81.
During actual production, turn on each equipment power switch earlier, then carry the material through feeder hopper 1 and carry out the breakage in the coarse crushing cavity 2, sieve in falling the sieve 4 that shakes soon through 3 elementary broken particles of grid roller. Undersize products screened by the rotary vibrating screen 4 are conveyed to a finished product bin 9 through a fine powder outlet 6. Oversize products screened by the rotary vibrating screen 4 are conveyed to a fine crushing cavity 7 through a coarse powder outlet 5 and a corresponding pipeline, and are further crushed through a grid toothed roller 8 to obtain a finished product. The finished products obtained at the two positions are uniformly conveyed to a finished product bin 9, and the lower part of the finished product bin 9 is connected with a conveyor crawler for conveying materials. After the crushing is finished, the materials are firstly fully crushed and then are shut down for cleaning.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.
Claims (7)
1. A crushing and separating device in granular glucose production is characterized by comprising a feeding hopper, wherein the lower part of the feeding hopper is communicated with a coarse crushing cavity, a pair of grid rollers are arranged in the coarse crushing cavity in parallel, the lower part of the coarse crushing cavity is communicated with a rotary vibration sieve, the middle part of the rotary vibration sieve is provided with a sieve surface, the side wall of the rotary vibration sieve at the upper part of the sieve surface is provided with a coarse powder outlet, and the side wall at the bottom of the rotary vibration sieve is provided with a fine powder outlet; the coarse powder outlet is communicated with a fine crushing cavity, and a pair of lattice tooth rollers playing a role in fine crushing are arranged in parallel in the fine crushing cavity; the lower part of the fine crushing cavity is communicated with a finished product bin; the fine powder outlet is also communicated with the finished product bin through a pipeline.
2. A crushing and separating device in the production of particulate glucose as claimed in claim 1, wherein: the center of the grating roller is an axis, a plurality of support rings which are coaxial and have the same diameter are arranged outside the axis in parallel, a support rod is fixedly connected between each support ring and the axis, a plurality of grating pieces which are arranged in parallel are fixedly connected to the periphery of each support ring, the width of each grating piece is equal, the width of each grating piece is set to be 0.5-2 mm, the distance between every two grating pieces is equal, and the distance is set to be 4-20 mm.
3. A crushing and separating device in the production of particulate glucose as claimed in claim 1, wherein: the lattice toothed roller is characterized in that the center of the lattice toothed roller is an axis, a plurality of support rings which are coaxial with the axis and have the same diameter are arranged outside the axis in parallel, a support rod is fixedly connected between each support ring and the axis, the periphery of each support ring is jointly wrapped by a cylindrical roller surface, and a plurality of lattice teeth are uniformly arranged on the roller surface.
4. A crushing and separating device in the production of particulate glucose as claimed in claim 3, wherein: the grid teeth are frustum-shaped grid teeth, the distance between the two grid teeth is set to be 2-8 mm, and the height of each grid tooth is set to be 5-20 mm.
5. A crushing and separating device in the production of particulate glucose as claimed in claim 1, wherein: the rotary vibration sieve is a quadratic element rotary vibration sieve, and the diameter of the rotary vibration sieve is set to be 600-1500 mm.
6. A crushing and separating device in the production of particulate glucose as claimed in claim 1, wherein: and the aperture of the sieve pores on the sieve surface of the rotary vibration sieve is set to be 20-5 meshes.
7. A crushing and separating device in the production of particulate glucose as claimed in claim 1, wherein: the lower part of the finished product bin is connected with a conveying device, and the conveying device is a packing auger or a crawler machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021066717.3U CN213000170U (en) | 2020-06-10 | 2020-06-10 | Crushing and separating device in granular glucose production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021066717.3U CN213000170U (en) | 2020-06-10 | 2020-06-10 | Crushing and separating device in granular glucose production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213000170U true CN213000170U (en) | 2021-04-20 |
Family
ID=75493825
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021066717.3U Active CN213000170U (en) | 2020-06-10 | 2020-06-10 | Crushing and separating device in granular glucose production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213000170U (en) |
-
2020
- 2020-06-10 CN CN202021066717.3U patent/CN213000170U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Crushing and Separation Device for Granular Glucose Production Effective date of registration: 20220927 Granted publication date: 20210420 Pledgee: Postal Savings Bank of China Limited by Share Ltd. Weifang branch Pledgor: SHANDONG SHENGTAI BIOTECHNOLOGY CO.,LTD. Registration number: Y2022980016490 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231109 Granted publication date: 20210420 Pledgee: Postal Savings Bank of China Limited by Share Ltd. Weifang branch Pledgor: SHANDONG SHENGTAI BIOTECHNOLOGY CO.,LTD. Registration number: Y2022980016490 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |