CN106880061B - Multifunctional nut shell breaker - Google Patents
Multifunctional nut shell breaker Download PDFInfo
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- CN106880061B CN106880061B CN201710249797.2A CN201710249797A CN106880061B CN 106880061 B CN106880061 B CN 106880061B CN 201710249797 A CN201710249797 A CN 201710249797A CN 106880061 B CN106880061 B CN 106880061B
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- 230000007246 mechanism Effects 0.000 claims description 17
- 238000005336 cracking Methods 0.000 claims description 14
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 abstract 1
- 241000220304 Prunus dulcis Species 0.000 description 18
- 235000020224 almond Nutrition 0.000 description 18
- 235000011437 Amygdalus communis Nutrition 0.000 description 11
- 235000009827 Prunus armeniaca Nutrition 0.000 description 11
- 244000018633 Prunus armeniaca Species 0.000 description 11
- 235000014571 nuts Nutrition 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/008—Machines for hulling, husking or cracking nuts for almonds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Combined Means For Separation Of Solids (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明公开了一种多功能坚果破壳机,机架的前后部分别设置着刮板式输送器以及提升螺旋,机架的前部设置着振动喂料器,机架上方倾斜设置着循环送料槽,循环送料槽的进口端与所述的提升螺旋顶部相衔接,循环送料槽的出口端位于振动喂料器上方,机架上由前往后依次相互衔接呈高低水平设置着前、中、后三组破壳机构;每一组破壳机构均由一水平输送带、一横置的破壳辊、破壳辊两端设置的辊轴高低调节机构以及滚筒筛构成,滚筒筛均由电机驱动旋转,每个滚筒筛的前后部均分别设置着进料口以及出料口,滚筒筛前半截筒壁上设置着方形筛孔,滚筒筛后半截筒壁上设置着菱形筛孔,每个水平输送带的出料末端托辊上方都水平横向设置着所述的破壳辊。
The invention discloses a multifunctional nut shelling machine. The front and rear parts of the frame are respectively equipped with a scraper conveyor and a lifting screw, a vibrating feeder is arranged at the front of the frame, and a circulation feeding trough is arranged obliquely above the frame. The drum screen is driven by a motor to rotate. The front and rear parts of each drum screen are respectively provided with a feed inlet and a discharge port. The front half of the drum wall is provided with a square screen hole, and the rear half wall of the drum screen is provided with a rhombic screen hole. The above-mentioned shell breaking rollers are installed horizontally and horizontally above the idler rollers at the end of each horizontal conveyor belt.
Description
技术领域technical field
本发明属于机械领域,特别涉及一种多功能坚果破壳机。The invention belongs to the field of machinery, and in particular relates to a multifunctional nut shell breaking machine.
背景技术Background technique
目前巴旦木破壳和杏核破壳完全依赖简易的坚果破壳机作业,作业效率低下、劳动强度大、易疲劳、耗时长,功能单一,巴旦木和杏核低效破壳作业已经困扰着巴旦木产业的发展,因此在巴旦木和杏产业作业中急需一种高效机械化加工装备。At present, cracking of almond shells and apricot cores is entirely dependent on simple nut shelling machines. The operation is inefficient, labor-intensive, prone to fatigue, time-consuming, and has a single function. The low-efficiency cracking of almonds and apricot cores has plagued the development of the almond industry. Therefore, there is an urgent need for a high-efficiency mechanized processing equipment in the almond and apricot industries.
本发明在实用新型专利(ZL200720183102.7、ZL201020218891.5和ZL201620720926.2)基础上,进行了改进,专利ZL200720183102.7和ZL201020218891.5,存在的问题连续破壳,破壳后的仁容易二次损伤导致仁碎仁率较高,专利ZL200720183102.7,存在的问题破壳辊为光辊,破杏核效果较好,因杏核比较脆,容易破壳,而巴旦木核为柔性,用该破壳机构破壳效果不太理想,破壳率低,振动筛噪音大,容易坏,破壳后的巴旦木仁不能完全从筛孔中掉入下层筛中。The present invention is improved on the basis of utility model patents (ZL200720183102.7, ZL201020218891.5 and ZL201620720926.2). Patents ZL200720183102.7 and ZL201020218891.5 have the problem of continuous cracking of shells. Patent ZL200720183102.7 has the problem that the shell-breaking roller is a smooth roller, and the effect of breaking the almond kernels is better. Because the apricot kernels are relatively brittle and easy to break the shells, but the almond kernels are flexible, the shell-breaking effect of this shell-breaking mechanism is not ideal, the shell breaking rate is low, the vibrating screen is noisy and easy to break, and the broken almonds cannot completely fall from the sieve holes into the lower sieve.
发明内容Contents of the invention
本发明的目的在于提供一种多功能坚果破壳机,不仅破壳效果好,而且工作效率高。The object of the present invention is to provide a multifunctional nut shell breaking machine, which not only has good shell breaking effect, but also has high working efficiency.
本发明的目的是这样实现的:一种多功能坚果破壳机,包括机架,机架的前后部分别设置着刮板式输送器以及提升螺旋,机架的前部设置着振动喂料器,机架上方倾斜设置着循环送料槽,循环送料槽的进口端与所述的提升螺旋顶部相衔接,循环送料槽的出口端位于振动喂料器上方,机架上由前往后依次相互衔接呈高低水平设置着前、中、后三组破壳机构;每一组破壳机构均由一水平输送带、一横置的破壳辊、破壳辊两端设置的辊轴高低调节机构以及滚筒筛构成,滚筒筛均由电机驱动旋转,每个滚筒筛的前后部均分别设置着进料口以及出料口,靠近进料口的滚筒筛前半截筒壁上密布设置着方形筛孔,靠近出料口的滚筒筛后半截筒壁上密布设置着菱形筛孔,方形筛孔以及菱形筛孔下方分别设置着相应的出料槽,每个滚筒筛的转轴中心轴上都设置着刮板,刮板沿着滚筒筛的轴线方向布置,每个水平输送带的出料末端托辊上方都水平横向设置着所述的破壳辊。The object of the present invention is achieved in the following way: a multifunctional nut shell breaking machine, comprising a frame, the front and rear parts of the frame are respectively provided with a scraper conveyor and a lifting screw, the front of the frame is provided with a vibrating feeder, and a circulating feeding trough is arranged obliquely above the frame, the inlet end of the circulating feeding trough is connected with the top of the lifting screw, the outlet end of the circulating feeding trough is located above the vibrating feeder, and the front, middle and rear three sets of shell breaking mechanisms are arranged on the frame from the front to the rear in order to form a high and low level; The shell mechanism is composed of a horizontal conveyor belt, a horizontal shell breaking roller, a roller shaft height adjustment mechanism installed at both ends of the shell breaking roller, and a trommel. The trommel is driven by a motor to rotate. The front and rear parts of each trommel are respectively equipped with a feed inlet and a discharge outlet. In the material trough, scrapers are arranged on the central axis of the rotating shaft of each trommel, and the scrapers are arranged along the axial direction of the trommel, and the above-mentioned shell breaking rollers are arranged horizontally and laterally above the idler rollers at the end of each horizontal conveyor belt.
所述的辊轴高低调节机构包括在辊轴两端分别设置着轴承座,机架两侧分别竖向固接着内装有丝杠的滑道,其中一侧丝杠顶端设置着手轮,轴承座顶端分别与丝杠下端相连,轴承座沿着滑道上下滑动,两侧滑道内丝杠的上部分别水平设置着链轮,链轮之间通过链条传动,转动手轮,两侧的链轮同步转动,从而驱使丝杠带动轴承座以及辊轴同步进行高低调节。The roller shaft height adjustment mechanism includes bearing housings arranged at both ends of the roller shaft. The two sides of the frame are respectively fixed vertically to the slideway with the lead screw inside. A hand wheel is arranged at the top of one side of the screw, and the top of the bearing housing is connected to the lower end of the screw respectively.
本发明工作时,巴旦木或杏核通过刮板式输送器输送到振动喂料器中,振动喂料器通过振动将巴旦木或杏核均匀的喂入喂料口中,巴旦木或杏核通过喂料口均匀的落入水平输送带上,输送带上的巴旦木或杏核通过破壳机构时,破壳辊、托辊和输送带将巴旦木或杏核进行挤压和揉搓(同步调节机构按坚果厚度均匀调节间隙)先破较大巴旦木或杏核,破壳后的巴旦木或杏核通过滚筒进料口进入滚筒,核碎杂通过滚筒上的筛孔从出料口排出,巴旦木仁和杏仁通过通过菱形筛孔排出,未(中级巴旦木或杏核)破壳的巴旦木或杏核通过滚筒出料口输送到输送带上,通过输送带进入二级破壳机构中,破壳后的巴旦木或杏核通过滚筒进料口进入中组滚筒筛,核碎杂通过滚筒上的筛孔从出料口排出,小一级的巴旦木或杏核再通过出料口进入第三级输送带上,输送到第三级破壳机构中,破壳后的巴旦木或杏核通过滚筒进料口进入滚筒筛中,核碎杂通过滚筒上的筛孔从出料口排出,巴旦木仁和杏仁通过通过菱形筛孔排出,未破壳的巴旦木或杏核落入垂直提升机进料口中,垂直提升机通过螺旋输送叶片将未破壳的巴旦木或杏核输送到出料口内,通过出料口输送到振动喂料器中再继续破壳,循环往复达到完全破壳目的。When the present invention works, the almond or apricot core is transported to the vibrating feeder through the scraper conveyor, and the vibrating feeder evenly feeds the almond or apricot core into the feeding port through vibration, and the almond or apricot core falls evenly onto the horizontal conveyor belt through the feeding port. Apricot kernels, shelled almonds or apricot kernels enter the drum through the feed port of the drum, and the broken cores are discharged from the discharge port through the screen holes on the drum. The almonds and almonds are discharged through the diamond-shaped screen holes. The sieve holes on the drum are discharged from the discharge port, and the almonds or apricot kernels of the first grade enter the third-stage conveyor belt through the discharge port, and are transported to the third-stage shell breaking mechanism. Uncracked almond or apricot kernels are transported to the discharge port, and then transported to the vibrating feeder through the discharge port, and then continue to crack the shell, and the cycle is repeated to achieve the purpose of complete shell cracking.
本发明技术方案:1、可以一次完成对大小不一致的巴旦木核进行破壳,破壳率高;破壳机构中间通过食品输送带输送物料起到了仿形作用,减少了仁的破碎率。2、第一级破壳装置、第二级破壳装置和第三级破壳装置中增加滚筒筛,避免了巴旦木仁二次破碎,提高了仁的完整率;3、该破壳机增加了垂直提升机,将未破壳的巴旦木再次输送到振动喂料器中,连续破壳,提高了破壳率,减少了人工劳动强度。4、滚筒分级机通过筛网组合方式,解决了常用滚筒用栅条式分级坚果,坚果分级不理想问题,结构简单;易于制造;噪音小;工作可靠。5、不仅破壳速度快,而且工作效率高,还解决了坚果破壳机破壳间隙调整不方便,破壳辊间隙不均匀的问题。6.该破壳机上设计了同步调节机构,按坚果厚度调节破壳间隙。解决了简易破壳机破壳间隙调整不方便及不均匀难题,还设计了结构简单的张紧轮调节机构,调节较方便。The technical solution of the present invention: 1. The shell breaking of almond kernels with different sizes can be completed at one time, and the shell breaking rate is high; the material transported by the food conveyor belt in the middle of the shell breaking mechanism plays a profiling role, reducing the broken rate of kernels. 2. A trommel screen is added to the first-stage shell breaking device, the second-stage shell breaking device and the third-stage shell breaking device, which avoids the secondary crushing of the almond kernels and improves the integrity rate of the kernels; 3. The shell breaking machine is equipped with a vertical elevator to transport the unbroken almonds to the vibrating feeder for continuous shell breaking, which improves the shell breaking rate and reduces the labor intensity. 4. The roller grading machine solves the problem of unsatisfactory grading of nuts with grids for commonly used rollers through the combination of screens. It has a simple structure, is easy to manufacture, has low noise, and works reliably. 5. Not only the cracking speed is fast, but also the work efficiency is high. It also solves the problems of inconvenient adjustment of the cracking gap of the nut shelling machine and uneven gap between the cracking rollers. 6. The shell cracking machine is designed with a synchronous adjustment mechanism to adjust the cracking gap according to the thickness of the nuts. It solves the inconvenient and uneven problem of adjusting the cracking gap of the simple cracking machine, and also designs a tension wheel adjustment mechanism with a simple structure, which is more convenient to adjust.
附图说明Description of drawings
下面将结合附图对本发明作进一步详细的描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明的俯视结构示意图。Fig. 2 is a schematic top view of the structure of the present invention.
具体实施方式Detailed ways
一种多功能坚果破壳机,如图1、图2所示,包括机架2,机架的前后部分别设置着刮板式输送器1以及提升螺旋30,机架的前部设置着振动喂料器3,机架上方倾斜设置着循环送料槽29,循环送料槽29的进口端与所述的提升螺旋30顶部相衔接,循环送料槽的出口端位于振动喂料器3上方。机架2上由前往后依次相互衔接呈高低水平设置着前、中、后三组破壳机构;每一组破壳机构均由一水平输送带5、一横置的破壳辊7、破壳辊7两端设置的辊轴高低调节机构以及滚筒筛10构成,滚筒筛均由电机12驱动旋转,每个滚筒筛的前后部均分别设置着进料口9以及出料口13,靠近进料口的滚筒筛前半截筒壁上密布设置着方形筛孔33,靠近出料口的滚筒筛后半截筒壁上密布设置着菱形筛孔34,方形筛孔以及菱形筛孔下方分别设置着相应的出料槽35、36,每个滚筒筛的转轴11上都设置着刮板,刮板沿着滚筒筛的轴线方向布置,每个水平输送带的出料末端托辊8上方都水平横向设置着所述的破壳辊7。A kind of multi-functional nut cracking machine, as shown in Fig. 1, Fig. 2, comprises frame 2, and the front and rear part of frame is provided with scraper type conveyor 1 and lifting screw 30 respectively, and the front part of frame is provided with vibrating feeder 3, and the circulation feeding groove 29 is arranged obliquely above the frame, and the inlet end of circulation feeding groove 29 is connected with the top of described lifting screw 30, and the outlet end of circulation feeding groove is positioned at vibration feeder 3 tops. On the frame 2, there are front, middle and rear three sets of shell-breaking mechanisms connected with each other in sequence from front to back; each set of shell-breaking mechanisms is composed of a horizontal conveyor belt 5, a horizontal shell-breaking roller 7, a roller shaft height adjustment mechanism installed at both ends of the shell-breaking roller 7, and a drum screen 10. Along the square sieve hole 33, diamond-shaped sieve holes 34 are densely arranged on the rear half wall of the trommel near the discharge port. Corresponding discharge troughs 35 and 36 are respectively arranged under the square sieve hole and the diamond-shaped sieve hole. Scrapers are arranged on the rotating shaft 11 of each trommel.
所述的辊轴高低调节机构包括在辊轴两端分别设置着轴承座,机架两侧分别竖向固接着内装有丝杠41的滑道6,其中一侧丝杠41顶端设置着手轮42,轴承座顶端分别与丝杠41下端相连,轴承座沿着滑道上下滑动,两侧滑道内丝杠的上部分别水平设置着链轮,链轮之间通过链条45传动,转动手轮,两侧的链轮同步转动,从而驱使丝杠带动轴承座以及辊轴同步进行高低调节。各个水平输送带均通过皮带轮37以及电动机32驱动旋转。The roller shaft height adjustment mechanism includes bearing housings respectively arranged at both ends of the roller shaft, and the two sides of the frame are vertically fixed to the slideway 6 equipped with the lead screw 41. The top of one side of the screw 41 is provided with a hand wheel 42, and the top of the bearing housing is connected to the lower end of the screw 41 respectively. Axis synchronization for height adjustment. Each horizontal conveyor belt is driven to rotate by a pulley 37 and a motor 32 .
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| CN109430891A (en) * | 2018-12-18 | 2019-03-08 | 新疆农业科学院农业机械化研究所 | A kind of Ba Danmu system of processing device |
| CN109645507A (en) * | 2019-02-25 | 2019-04-19 | 新疆农业科学院农业机械化研究所 | A kind of nut shell breaking circulation pipeline |
| IT201900006414A1 (en) * | 2019-04-29 | 2020-10-29 | Cala S R L | DRIED FRUIT SHELLING MACHINE WITH OVERLAPPING SHELLING GROUPS. |
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| GB304490A (en) * | 1928-02-06 | 1929-01-24 | Richmond & Chandler Ltd | Improvements in or relating to machines for cracking and shelling nuts |
| DE1080021B (en) * | 1958-01-31 | 1960-04-14 | Gewerk Eisenhuette Westfalia | Clutch coupling for connecting separately stored chain stars in double chain scraper conveyors |
| CN1028147C (en) * | 1993-06-16 | 1995-04-12 | 麻来友 | Automatic assembly line equipment for nut crushing and sorting |
| CN201135115Y (en) * | 2008-01-05 | 2008-10-22 | 李彩虹 | Walnut crusher |
| CN205987931U (en) * | 2016-07-11 | 2017-03-01 | 新疆农业科学院农业机械化研究所 | A kind of high-efficiency multi-function nut cracker |
| CN206760694U (en) * | 2017-04-17 | 2017-12-19 | 新疆农业科学院农业机械化研究所 | Multifunctional nut rejuvenator |
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