CN212981763U - Batch truck with synchronous discharging and ash unloading functions - Google Patents
Batch truck with synchronous discharging and ash unloading functions Download PDFInfo
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- CN212981763U CN212981763U CN202021525585.6U CN202021525585U CN212981763U CN 212981763 U CN212981763 U CN 212981763U CN 202021525585 U CN202021525585 U CN 202021525585U CN 212981763 U CN212981763 U CN 212981763U
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- connecting pipe
- flexible connecting
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- weighing
- sealing ring
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- 238000007599 discharging Methods 0.000 title claims abstract description 51
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 9
- 238000007789 sealing Methods 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 59
- 239000000428 dust Substances 0.000 claims abstract description 53
- 238000005303 weighing Methods 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 27
- 238000007664 blowing Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 abstract description 13
- 239000012141 concentrate Substances 0.000 abstract 1
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000003779 heat-resistant material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model belongs to a blowing and synchronous proportioning vehicle of unloading, including the dumper, its characterized in that: the material conveying vehicle is provided with a material discharging and ash discharging mechanism, and the material discharging and ash discharging mechanism comprises a lower pressing sealing electric cylinder, a lower pressing rod, a lower sealing ring I, a lower flexible connecting pipe I, a material discharging valve, a weighing proportioning bin, an ear plate, a screw rod, a weighing sensor, a supporting frame, a feeding bin cover, an upper pressing rod, an upper top sealing electric cylinder, an upper flexible connecting pipe, an upper sealing ring, a lower sealing ring II, a lower flexible connecting pipe II and a vehicle-mounted dust removing mechanism; the utility model discloses not only have batching, integrative function of dust removal, also long-range automation or operation on the spot, reduce workshop dosing system and concentrate the equipment and the automatic control system investment that remove dust, simplify automatic operation system, reduce the operation degree of difficulty, do not need artifical the participation to arrange the ash, both avoided the emergence of clearance in-process secondary raise dust and spill the ash phenomenon, reduce workman intensity of labour again.
Description
Technical Field
The utility model belongs to the technical field of heat-resisting brick production facility, especially, relate to a blowing and synchronous batch truck of unloading.
Background
A transport and batching transport vehicle is used in the production process of heat-resistant materials, most of the existing batching trolleys for producing the heat-resistant materials adopt one or more batching bins and trolley wheels, and under the following conditions, the batching trolleys are not provided with a vehicle-mounted dust removal device, so that material dust is often caused in the batching and transporting process, and the workshop production environment is influenced; the stock bin of dolly does not have the function of weighing, can only be according to the high manual prediction batching volume of unloading time or material in the stock bin when batching. Some batching trolleys are provided with vehicle-mounted dust removing devices, and the lower parts of the dust removing devices are provided with dust collecting boxes for collection and are manually cleaned at regular intervals; the phenomenon of mutual pollution of dust and ash exists when different materials are delivered, and the phenomenon of secondary dust raising and ash scattering is easily caused in the manual cleaning process.
The batching trolley batching system without the matched dust removing device needs to set a dust removing pipeline at the discharge port of various material bins in a workshop to intensively remove dust, the dust removing points are more than ten or even hundreds, the centralized dust removing pipeline is complex and consumes large air quantity, a plurality of controlled valves are arranged, and the control system is complex to operate and large in difficulty.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provide a batch truck with synchronous emptying and ash unloading.
The purpose of the utility model is realized like this: the utility model provides a blowing and synchronous proportioning vehicle of unloading, including the dumper, its characterized in that: the material conveying vehicle is provided with a material discharging and ash discharging mechanism, the material discharging and ash discharging mechanism comprises a lower pressing sealing electric cylinder, a lower pressing rod, a lower sealing ring I, a lower flexible connecting pipe I, a material discharging valve, a weighing proportioning bin, an ear plate, a screw rod, a weighing sensor, a supporting frame, a feeding bin cover, an upper pressing rod, an upper jacking sealing electric cylinder, an upper flexible connecting pipe, an upper sealing ring, a lower sealing ring II, a lower flexible connecting pipe II and a vehicle-mounted dust removing mechanism, the upper surface of the material conveying vehicle is fixedly connected with the supporting frame, the upper part of the supporting frame is connected with the feeding bin cover, four corners at the upper end of the supporting frame are uniformly provided with four upper jacking sealing electric cylinders, an upper pressing rod is arranged between the output ends of the upper jacking sealing electric cylinders, an upper flexible connecting pipe is arranged between the; a weighing and proportioning bin is movably arranged below the feeding bin cover, a plurality of lug plates are uniformly arranged on the upper part of the outer side surface of the weighing and proportioning bin, a weighing sensor is arranged between each lug plate and the feeding bin cover, the weighing sensor is connected with the lug plates and the feeding bin cover through screws, and a discharge valve is arranged at the lower end of the weighing and proportioning bin; four corners of the lower surface of the material transporting vehicle are provided with four lower-pressure sealing electric cylinders, the output ends of the four lower-pressure sealing electric cylinders are connected with lower pressure rods, a first lower flexible connecting pipe is arranged between the lower pressure rods and the discharge valve, the first lower flexible connecting pipe penetrates through the lower pressure rods, and the lower end of the first lower flexible connecting pipe is connected with a first lower sealing ring; the outer side surface of the support frame is provided with a vehicle-mounted dust removing mechanism, the lower end of the vehicle-mounted dust removing mechanism is provided with an ash discharging valve, the lower end of the ash discharging valve is provided with a second lower flexible connecting pipe, the lower end of the second lower flexible connecting pipe penetrates through the lower pressure rod, and the lower end of the second lower flexible connecting pipe is connected with a second lower sealing ring.
Further, feeding storehouse lid and the proportioning bins of weighing be clearance fit, but relative movement between feeding storehouse lid and the proportioning bins of weighing.
Furthermore, an unloading chute is arranged below the material conveying vehicle, two through holes are formed in the upper surface of the unloading chute, and the two through holes in the unloading chute correspond to the first lower sealing ring and the second lower sealing ring on the lower pressing rod respectively.
Furthermore, a feeding mechanism is arranged above the batching truck, and a feeding valve is arranged at the discharge port of the feeding equipment.
The utility model discloses when using, open on-vehicle dust removal mechanism, on-vehicle dust removal mechanism realizes collecting the dust that produces near the dumper. The storage battery of the AGV trolley supplies power to the ash discharging valve, the lower pressing sealing electric cylinder, the upper top sealing electric cylinder, the weighing sensor and the baiting valve, the AGV trolley is provided with a signal transmitter and a signal receiver, and the ash discharging valve, the lower pressing sealing electric cylinder, the upper top sealing electric cylinder, the weighing sensor and the baiting valve are communicated with the controller through the signal transmitter and the signal receiver; the baiting valve is communicated with the controller, the ash discharging valve is set through the controller, the electric cylinder is sealed by pressing down, the electric cylinder is sealed by pushing up, the baiting valve, the feeding valve and the control program of the vehicle-mounted dust removal mechanism are set, the operation route and the operation road section are set through the material transporting vehicle, namely, the AGV trolley, when the batching vehicle runs to the lower part of the feeding mechanism, namely, the upper soft connecting pipe is positioned under the discharge port of the feeding mechanism, the upper sealed electric cylinder is started to drive the upper pressure rod to move upwards by setting the upper sealed electric cylinder at the moment, the upper soft connecting pipe is close to the discharge port of the feeding mechanism, the discharge port of the feeding mechanism is tightly attached until the upper.
The controller controls the feeding valve to be opened, the feeding mechanism enables the materials to fall into the weighing and proportioning bin through the feeding valve, the weighing sensor can timely sense the weight change of the weighing and proportioning bin, namely the weight of the materials to be proportioned, signals are transmitted to the controller, when the set weight is reached, the feeding valve is closed, and the materials stop being supplied; and the upper top sealing electric cylinder is retracted, and the upper pressure rod is reset at the moment. The material transporting vehicle continuously moves forwards to the position above the discharging chute, namely the positions of the lower flexible connecting pipe I and the lower flexible connecting pipe II correspond to the two through holes formed in the discharging chute respectively; the lower pressing rod is driven by the lower pressing sealing electric cylinder to move downwards, so that the first lower soft connecting pipe and the second lower soft connecting pipe are respectively close to the corresponding positions of the two through holes formed in the discharging chute until the first lower sealing ring and the second lower sealing ring are close to the corresponding positions of the two through holes formed in the discharging chute; the discharging valve is opened, the materials in the weighing and proportioning bin enter the discharging chute through the lower soft connecting pipe, and when the materials do not need to be quantitatively proportioned, the ash discharging valve can be opened to place the materials collected by the vehicle-mounted dust removal mechanism into the discharging chute. Namely, quantitative or non-quantitative supply of materials is realized.
The utility model discloses following positive effect has: the device not only has batching (can weigh or not weigh), integrative function of dust removal, and it is when the blowing operation after the batching is accomplished, but remote operation, with this batch of material loading process collection's dust removal ash together discharge with the material and participate in follow-up compounding process. The whole process is relatively closed in the burdening process, thereby reducing the dust emission and avoiding the phenomenon that the materials seriously pollute the workshop environment. The batching dolly is furnished with the car-mounted and removes dust collector for the car-mounted is collected the raise dust of feed bin in the blowing in-process of feeding, has solved the raise dust pollution problem of batching in-process. The investment of equipment and an automatic control system for centralized dust removal of a workshop batching system can be reduced, an automatic operation system is simplified, and the operation difficulty is reduced. Do not need artifical participation to arrange the ash, both avoided the emergence of clearance in-process secondary raise dust and spill the ash phenomenon, reduced workman intensity of labour again.
In order to improve the dust removal efficiency and avoid a large amount of raised dust, the upper pressure rod is provided with an upper top sealing electric cylinder, the upper flexible connecting pipe is butted with a discharge port of the upper feeding mechanism through the upper top action in the charging process, the upper flexible connecting pipe is tightly sealed through an upper sealing ring, and dust leakage points and dust removal air quantity are reduced. After the loading is finished (the set weight is reached), the upper jacking device falls down, the material transporting vehicle moves to the material proportioning area of the next batch of materials or directly unloads the materials, and the dust remover continuously operates in the process.
Similarly, a lower pressing rod controlled by a lower pressing sealing electric cylinder is arranged at one position of a lower soft connecting pipe of the device, the lower soft connecting pipe is butted with a through hole above the discharging chute in the discharging process, the lower soft connecting pipe is tightly sealed through a lower sealing ring, and dust leakage points and dust removal air quantity are reduced. And after the material is discharged, the pressing rod is pressed down to lift, and the material conveying vehicle moves to continue material mixing.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a local structure of the present invention.
Description of the drawings:
1. the device comprises a discharging chute, 2, a lower sealing ring I, 3, a lower soft connecting pipe I, 4, a material conveying vehicle, 5, a discharging valve, 6, a weighing proportioning bin, 7, a support frame, 8, a feeding bin cover, 9, an upper soft connecting pipe, 10, an upper sealing ring, 11, a feeding valve, 12, a feeding mechanism, 13, a vehicle-mounted dust removing mechanism, 14, an ash discharging valve, 15, a lower sealing ring II, 16, a lower soft connecting pipe II, 17, a lower pressure rod, 18, an upper pressure rod, 19, a lower pressure sealing electric cylinder, 20, an upper top sealing electric cylinder, 21, an ear plate, 22, a screw, 23, a weighing sensor and 24, and a controller.
Detailed Description
Embodiment 1, as shown in fig. 1 and 2, a batch truck with synchronous emptying and ash unloading comprises a material transporting truck 4, wherein the material transporting truck preferably 4 is an IKV-maq (t)3-10AGV truck manufactured by the Nanchang Aikbauer robot, the material transporting truck 4 is provided with an emptying and ash unloading mechanism, the emptying and ash unloading mechanism comprises a lower pressing sealing electric cylinder 19, a lower pressing rod 17, a lower sealing ring I2, a lower flexible connecting pipe I3, a material discharging valve 5, a weighing batch bin 6, an ear plate 21, a screw rod 22, a weighing sensor 23, a support frame 7, a feed bin cover 8, an upper pressing rod 18, an upper top sealing electric cylinder 20, an upper flexible connecting pipe 9, an upper sealing ring 10, a lower sealing ring II 15, a lower flexible connecting pipe II 16 and a vehicle-mounted dust removing mechanism 13, the upper surface of the material transporting truck 4 is fixedly connected with a support frame 7, the upper portion of the support frame 7 is connected with the feed bin cover 8, four upper corners of the upper end of the support frame 7 are uniformly provided with four upper top sealing electric, an upper pressure rod 18 is arranged between the output ends of the upper top sealing electric cylinder 20, an upper soft connecting pipe 9 is arranged between the feeding bin cover 8 and the upper pressure rod 18, and an upper sealing ring 10 is positioned at the upper port of the upper soft connecting pipe 9; feeding storehouse lid 8 below activity is provided with proportioning bins 6 of weighing, and feeding storehouse lid 8 is clearance fit with proportioning bins 6 of weighing, but relative movement between feeding storehouse lid 8 and the proportioning bins 6 of weighing.
A plurality of ear plates 21 are uniformly arranged at the upper part of the outer side surface of the weighing and batching bin 6, a weighing sensor 23 is arranged between each ear plate 21 and the feeding bin cover 8, the weighing sensor 23 is preferably a Siemens WL260 SP-S SA 7MH5104 weighing sensor, the weighing sensor 23 is connected with the ear plates 21 and the feeding bin cover 8 through a screw 22, and a discharge valve 5 is arranged at the lower end of the weighing and batching bin 6; four lower-pressure sealing electric cylinders 19 are arranged at four corners of the lower surface of the material conveying vehicle 4, the preferred lower-pressure sealing electric cylinders 19 and the preferred upper-top sealing electric cylinder 20 are servo electric cylinders of Escherdon 80 series, the output ends of the four lower-pressure sealing electric cylinders 19 are connected with lower pressure rods 17, a lower flexible connecting pipe I3 is arranged between the lower pressure rods 17 and the discharge valve 5, the lower flexible connecting pipe I3 penetrates through the lower pressure rods 17, and the lower end of the lower flexible connecting pipe I3 is connected with a lower sealing ring I2; the outer side surface of the support frame 7 is provided with a vehicle-mounted dust removing mechanism 13, the lower end of the vehicle-mounted dust removing mechanism 13 is provided with an ash discharging valve 14, the lower end of the ash discharging valve 14 is provided with a lower soft connecting pipe II 16, the lower end of the lower soft connecting pipe penetrates through a lower pressing rod 17, the lower end of the lower soft connecting pipe is connected with a lower sealing ring II 15, a feeding mechanism 12 is arranged above the batching truck, and a feeding valve 11 is arranged at the discharge port.
The discharging chute 1 is arranged below the material conveying vehicle 4, two through holes are formed in the upper surface of the discharging chute 1, and the two through holes in the discharging chute 1 correspond to the first lower sealing ring 2 and the second lower sealing ring 15 on the lower pressing rod 17 respectively.
The ash discharge valve 14, the lower-pressure sealing electric cylinder 19, the upper-top sealing electric cylinder 20, the discharge valve 5, the feeding valve 11 and the vehicle-mounted dust removing mechanism 13 are controlled by a controller 24, and the controller 24 is preferably a Siemens S7-200PLC controller.
When the dust collector is used, the vehicle-mounted dust removing mechanism 13 is opened, and the vehicle-mounted dust removing mechanism 13 collects dust generated near the material conveying vehicle 4. The material transporting vehicle 4 is an AGV trolley, power is supplied to the ash discharging valve 14, the lower pressing sealing electric cylinder 19, the upper jacking sealing electric cylinder 20, the weighing sensor 23 and the discharging valve 5 through a storage battery of the AGV trolley, a signal transmitter and a signal receiver are arranged on the AGV trolley, and the ash discharging valve 14, the lower pressing sealing electric cylinder 19, the upper jacking sealing electric cylinder 20, the weighing sensor 23 and the discharging valve 5 are communicated with the controller 24 through the signal transmitter and the signal receiver; the discharge valve 5 is communicated with the controller 24, the control program of the ash discharge valve 14, the lower-pressure sealing electric cylinder 19, the upper-top sealing electric cylinder 20, the discharge valve 5, the feeding valve 11 and the vehicle-mounted dust removal mechanism 13 is set through the controller 24, the material transporting vehicle 4, namely an AGV trolley, is used for setting a running route and a running road section, when the batching vehicle runs to the lower part of the feeding mechanism 12, namely the upper flexible connecting pipe 9 is positioned under the discharge hole of the feeding mechanism 12, the upper-top sealing electric cylinder 20 is started to drive the upper pressure rod 18 to move upwards by setting, so that the upper flexible connecting pipe 9 is close to the discharge hole of the feeding mechanism 12 until the upper sealing ring 10 is close to the discharge hole of the feeding mechanism 12, and the sealing between the upper sealing ring.
The controller 24 controls the feeding valve 11 to be opened, the feeding mechanism 12 drops the materials into the weighing and proportioning bin 6 through the feeding valve 11, the weighing sensor 23 can sense the weight change of the weighing and proportioning bin 6 in time, namely the weight of the materials to be proportioned, and transmits a signal to the controller 24, when the set weight is reached, the feeding valve 11 is closed, and the materials stop being supplied; the upper top sealing electric cylinder 20 is retracted, and the upper pressure rod 18 is reset at the moment. The material transporting vehicle 4 continues to move forwards to the position above the discharging chute 1, namely the lower soft connecting pipe I3 and the lower soft connecting pipe II 16 are respectively positioned at the positions corresponding to the two through holes formed in the discharging chute 1; a lower pressure rod 17 is driven by a lower pressure sealing electric cylinder 19 to move downwards, so that a first lower soft connecting pipe 3 and a second lower soft connecting pipe 16 are respectively close to the corresponding positions of two through holes formed in the discharging chute 1 until a first lower sealing ring 2 and a second lower sealing ring 15 are close to the corresponding positions of the two through holes formed in the discharging chute 1; the discharge valve 5 is opened, the materials in the weighing and proportioning bin 6 enter the discharge chute 1 through the lower soft connecting pipe I3, and when the materials do not need to be quantitatively proportioned, the ash discharge valve 14 can be opened to place the materials collected by the vehicle-mounted dust removal mechanism 13 into the discharge chute 1. Namely, quantitative or non-quantitative supply of materials is realized.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
The above examples are only preferred examples of the present invention, and are not intended to limit the present invention, and various modifications and changes can be made by those skilled in the art, all of which are within the spirit and principle of the present invention, and any modifications, equivalent substitutions, improvements, etc. should be included in the scope of the present invention.
Claims (2)
1. The utility model provides a blowing and synchronous proportioning vehicle of unloading, including the dumper, its characterized in that: the material conveying vehicle is provided with a material discharging and ash discharging mechanism, the material discharging and ash discharging mechanism comprises a lower pressing sealing electric cylinder, a lower pressing rod, a lower sealing ring I, a lower flexible connecting pipe I, a material discharging valve, a weighing proportioning bin, an ear plate, a screw rod, a weighing sensor, a supporting frame, a feeding bin cover, an upper pressing rod, an upper jacking sealing electric cylinder, an upper flexible connecting pipe, an upper sealing ring, a lower sealing ring II, a lower flexible connecting pipe II and a vehicle-mounted dust removing mechanism, the upper surface of the material conveying vehicle is fixedly connected with the supporting frame, the upper part of the supporting frame is connected with the feeding bin cover, four corners at the upper end of the supporting frame are uniformly provided with four upper jacking sealing electric cylinders, an upper pressing rod is arranged between the output ends of the upper jacking sealing electric cylinders, an upper flexible connecting pipe is arranged between the; a weighing and proportioning bin is movably arranged below the feeding bin cover, a plurality of lug plates are uniformly arranged on the upper part of the outer side surface of the weighing and proportioning bin, a weighing sensor is arranged between each lug plate and the feeding bin cover, the weighing sensor is connected with the lug plates and the feeding bin cover through screws, and a discharge valve is arranged at the lower end of the weighing and proportioning bin; four corners of the lower surface of the material transporting vehicle are provided with four lower-pressure sealing electric cylinders, the output ends of the four lower-pressure sealing electric cylinders are connected with lower pressure rods, a first lower flexible connecting pipe is arranged between the lower pressure rods and the discharge valve, the first lower flexible connecting pipe penetrates through the lower pressure rods, and the lower end of the first lower flexible connecting pipe is connected with a first lower sealing ring; the outer side surface of the support frame is provided with a vehicle-mounted dust removing mechanism, the lower end of the vehicle-mounted dust removing mechanism is provided with an ash discharging valve, the lower end of the ash discharging valve is provided with a second lower flexible connecting pipe, the lower end of the second lower flexible connecting pipe penetrates through the lower pressure rod, and the lower end of the second lower flexible connecting pipe is connected with a second lower sealing ring.
2. The batching truck with synchronous emptying and ash unloading according to claim 1, characterized in that: the feeding bin cover and the weighing proportioning bin are in clearance fit, and the feeding bin cover and the weighing proportioning bin can move relatively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021525585.6U CN212981763U (en) | 2020-07-29 | 2020-07-29 | Batch truck with synchronous discharging and ash unloading functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021525585.6U CN212981763U (en) | 2020-07-29 | 2020-07-29 | Batch truck with synchronous discharging and ash unloading functions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212981763U true CN212981763U (en) | 2021-04-16 |
Family
ID=75429834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021525585.6U Expired - Fee Related CN212981763U (en) | 2020-07-29 | 2020-07-29 | Batch truck with synchronous discharging and ash unloading functions |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212981763U (en) |
-
2020
- 2020-07-29 CN CN202021525585.6U patent/CN212981763U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210416 |