CN216272010U - Material distribution system - Google Patents
Material distribution system Download PDFInfo
- Publication number
- CN216272010U CN216272010U CN202122982357.2U CN202122982357U CN216272010U CN 216272010 U CN216272010 U CN 216272010U CN 202122982357 U CN202122982357 U CN 202122982357U CN 216272010 U CN216272010 U CN 216272010U
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- Prior art keywords
- feeding
- processing system
- mixing
- material processing
- automatic feeding
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- 239000000463 material Substances 0.000 title claims abstract description 128
- 238000009826 distribution Methods 0.000 title abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 42
- 238000012545 processing Methods 0.000 claims abstract description 41
- 239000000843 powder Substances 0.000 claims abstract description 20
- 238000012216 screening Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 238000004898 kneading Methods 0.000 claims description 18
- 239000000428 dust Substances 0.000 claims description 14
- 238000013329 compounding Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 238000005453 pelletization Methods 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 17
- 241000273930 Brevoortia tyrannus Species 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 239000011819 refractory material Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 206010024796 Logorrhoea Diseases 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical compound [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Abstract
The utility model discloses a material distribution system, which comprises a screening system, a material storage system, a material mixing system, an automatic feeding system, a material processing system, a material forming system and a cooling system, wherein the screening system, the material storage system, the material mixing system and the automatic feeding system are arranged on the same bracket from top to bottom, the material processing system is arranged on one side of the bracket, the material processing system is connected with the material mixing system through the automatic feeding system, the material mixing system comprises material mixing bins, at least one raw crushing bin and one powder bin are arranged above each material mixing bin, the automatic feeding system comprises a track arranged below the material mixing bins, a feeding car is arranged on the track, the feeding car is lifted above the material processing system through a lifting platform, the material processing system is connected with the material forming system through the automatic feeding system, and the cooling system cools the material molded after the material molding system.
Description
Technical Field
The utility model relates to the technical field of material distribution equipment, in particular to a material distribution system.
Background
One of the main uses of graphite is in the production of refractories, including refractory bricks, crucibles, continuous casting powders, casting cores, molds, detergents and refractory materials, two important changes in the refractory industry in recent years have been the widespread use of magnesia carbon bricks in steel furnace linings and the use of alumina carbon bricks in continuous casting to tightly connect graphite refractories to the steel industry, a refractory material that is consumed by the steel industry worldwide.
In the production process of graphite products, because large-batch manufacturing is needed, most of used equipment is large-size equipment, the production area occupied by the traditional conveying mode is huge, the production cost is greatly increased, the maintenance cost is also increased due to the large occupied area, the labor intensity is increased, and the economic benefit is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defect of large occupied production area in the prior art and provide a material distribution system.
The utility model is realized by the following technical scheme: a material distribution system comprises a screening system, a storage system, a mixing system, an automatic feeding system, a material processing system, a material forming system and a cooling system, wherein the screening system, the storage system, the mixing system and the automatic feeding system are arranged on the same bracket from top to bottom, the material processing system is arranged on one side of the bracket, the material processing system is connected with the mixing system through the automatic feeding system, the storage system comprises a plurality of raw crushing bins and powder bins, electric valves are arranged at discharge ports of the raw crushing bins and the powder bins, the mixing system comprises mixing bins, at least one raw crushing bin and one powder bin are arranged above each mixing bin, the automatic feeding system comprises a track arranged below the mixing bins, a feeding car is arranged on the track, and the feeding car rises above the material processing system through a lifting platform, the material processing system is connected with the material forming system through an automatic feeding system, and the cooling system cools the material formed behind the material forming system.
Further, the electric valve is a powder material flow control valve.
Furthermore, the mixing bin is provided with a weighing device used for weighing the weight of the materials in the mixing bin at the joint of the mixing bin and the bracket.
Furthermore, a driving device is arranged on the feeding trolley, a feeding hole of the feeding trolley is formed in the top of the feeding trolley, a discharging hole of the feeding trolley is formed in the bottom of the feeding trolley, and a gate which is automatically controlled to open and close is arranged at the discharging hole of the feeding trolley.
Further, the lifting platform comprises a fixed frame, a movable platform used for placing the feeding car is arranged on the fixed frame, a lifting device used for driving the movable platform is arranged on the fixed frame, and the top of the fixed frame is connected with a track arranged at the top of the material processing system.
Further, the material processing system comprises a kneading pot, the track of the material processing system is arranged right above the kneading pot, and the kneading pot is provided with a plurality of tracks along the length direction of the track.
Furthermore, an automatic feeding device is arranged below the discharge port of the kneading pot, and a feeding car of the automatic feeding device conveys the material to the feed port of the material forming system through a lifting platform.
Further, screening system, storage system, compounding system and material processing system all are connected to dust pelletizing system through the suction line, dust pelletizing system is the pulse dust remover.
The utility model has the beneficial effects that: the screening system, the storage system, the mixing system and the automatic feeding system are arranged on the same support from top to bottom, the screening system and the mixing system of the storage system are arranged on the same vertical support, materials are conveyed among the systems by gravity, the traditional conveying mode is omitted, the occupied area is reduced, and the production cost is saved. The automatic feeding device is used for conveying and connecting materials among all systems, the material conveying trolley is used for conveying the materials among all the mixing bins and the kneading pots and connecting the materials, the feeding trolley can be used for feeding a plurality of kneading pots, the feeding structure is simplified, the occupied space is reduced, the production cost is reduced, and the economic benefit is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of an automatic feeding device of the present invention;
wherein: 1. a screening system; 2. raw crushing bin; 201. a powder bin; 202. an electrically operated valve; 203. a mixing bin; 3. a track; 301. a feeding car; 302. a movable platform; 303. a lifting device; 4. a pulse dust collector; 5. kneading a pot; 6. a material forming system; 7. a material picking device; 8. a cooling system.
Detailed Description
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1-2: the utility model provides a material delivery system, including screening system 1, the storage system, the compounding system, the autoloading system, the material processing system, material forming system 6 and cooling system 8, wherein screening system 1, the storage system, compounding system and autoloading system top-down set up on same support, set up screening system 1 and the compounding system of storage system on same vertical support, utilize gravity to realize that the material realizes carrying between each system, the setting of traditional transport mode has been saved, the floor area has been reduced, and the production cost is saved. When the original graphite powder is treated, impurities and larger particles are screened from the inside through the screening system 1, the screening system 1 can use a vibrating screen or a drum screen, the efficiency is high, the speed is high, and the production requirements are met during screening.
The material processing system is arranged on one side of the support, the material processing system is connected with the material mixing system through the automatic feeding system, the material storage system comprises a plurality of raw crushing bins 2 and powder bins 201, stone and powdered ink are stored in the powder bins 201, a certain amount of auxiliary materials are stored in the raw crushing bins 2, a certain amount of raw materials are needed during production each time, the raw crushing bins 2 and the powder bins 201 can be discharged according to a certain proportion, and the discharge amount of each time is adjusted according to the capacity of the feeding trolley 301. All be provided with electric valve 202 in the discharge gate department in raw and crushed storehouse 2 and powder storehouse 201, electric valve 202 is the powder material flow control valve, uses the powder material flow control valve can remote control the release amount in raw and crushed storehouse 2 and powder storehouse 201 at every turn, can set for remote operation as required, perhaps sets for the blowing time delay according to the arrival time of stack pallet 301, realizes the automatic control of blowing, has practiced thrift operating time, saves manual operation cost.
Wherein the compounding system includes blending bunker 203, it mixes the material that falls down with powder storehouse 201 with raw garrulous storehouse 2 to set up blending bunker 203 and deposits, the material that mixes in proportion is kept in when making the delivery carriage 301 too late to carry at every turn when using, and blending bunker 203 is provided with a plurality of and can carry under a plurality of blending bunkers when delivery carriage 301 carries out the material and carries, meanwhile delivery carriage 301 can carry with a plurality of material processing system, the production efficiency is greatly improved, meet the production needs. Be provided with the weighing device who is used for weighing the interior material weight of blending bunker 203 with the leg joint department at blending bunker 203, set up bearing device and can weigh the material of mixing at every turn, the weight of carrying at every turn of control that can be accurate, and then make the more accurate of the material of transport at every turn of stack pallet 301. All set up in the top of every blending bunker 203 and have at least one to give birth to garrulous storehouse 2 and a powder storehouse 201, autoloading system is provided with carriage 301 including setting up the track 3 in blending bunker 203 below on the track 3, is provided with drive arrangement on the carriage 301, and drive arrangement uses the servo motor that can just reverse to realize for realize two-way motion under the condition that carriage 301 need not turn to, be convenient for control when using, the structure is clear. The feed inlet setting at the stack pallet 301 is at the top of stack pallet 301, when the discharging storehouse is under the feed bin 203, the discharge gate of feed bin 203 is opened and is released the material, because the material quality of graininess is lighter in order to prevent that the material from producing when carrying to stack pallet 301 from feed bin 203 and escaping, the feed inlet of stack pallet 301 is nearer with the feed inlet distance of feed bin 203, and the diameter of the feed inlet diameter ratio of stack pallet 301 is slightly bigger than the diameter of the discharge gate of feed bin 203, prevent that the material from taking place to scatter when using, reduce the waste of material when transporting, practice thrift the production cost. The discharge gate setting of stack pallet 301 is in the bottom of stack pallet 301, and the discharge gate department of stack pallet 301 is provided with the gate that automatic control opened and shut, and stack pallet 301 rises to the material processing system top through lift platform, and when stack pallet 301 was in the material processing system top, the gate was opened, released the material in the material processing system.
The lifting platform comprises a fixed frame, a movable platform 302 used for placing the feeding trolley 301 is arranged on the fixed frame, a lifting device 303 used for driving the movable platform 302 is arranged on the fixed frame, the movable platform 302 lifts or lowers the feeding trolley 301, the fixed frame can be vertically arranged, occupied space is reduced, and production cost is saved. The top of the fixing frame is connected with a track 3 arranged at the top of the material processing system, when the movable platform 302 is used at the bottom, the track 3 is in butt joint with a track 3 below the mixing bin 203, when the movable platform is lifted to the upper side of the fixing frame, the movable platform is in butt joint with a track 3 above the material processing system, when materials are added into the material processing system each time, the material processing system needs to process the added materials for a period of time, therefore, the processing time of the material processing system can be met through the feeding time of the feeding cart 301, the trouble of frequently starting and stopping the feeding system is avoided, the material processing system is connected with the material forming system 6 through the automatic feeding system, the material processing system comprises a kneading pot 5, the track 3 of the material processing system is arranged right above the kneading pot 5, a plurality of kneading pots 5 are arranged along the length direction of the track 3, and simultaneously, one set of the automatic feeding system can meet the feeding of the plurality of kneading pots 5, a complex structure that one kneading pot 5 is matched with one set of conveying device is omitted, so that the production cost is saved, and the occupied area and the use space are also reduced. An automatic feeding device is arranged below a discharge port of the mixing and kneading pot 5, a feed carriage 301 of the automatic feeding device conveys the material to a feed port of the material forming system 6 through a lifting platform, a semi-finished material processed by the mixing and kneading pot 5 is conveyed to the material forming system 6 through the feed carriage 301 in another set of automatic feeding system, the semi-finished material is formed through processes of pressing, molding and the like of the material forming system 6, then the finished product is picked up from the material forming system 6 through a material picking device 7 and placed into a cooling system 8, the cooling system 8 cools the material formed after the material forming system 6, and then the material is collected, and the processing and production of graphite products are completed.
Wherein screening system 1, storage system, compounding system and material processing system all are connected to dust pelletizing system through the suction line, and dust pelletizing system is pulse dust collector 4, and the dust that produces and the material that floats in the environment when the conveyer specialty in with each system are collected, reduce environmental pollution to use pulse dust collector 4 to concentrate the dust of collecting and handle, dust removal effect is good, convenient to use.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the utility model.
Claims (8)
1. The utility model provides a material delivery system, includes screening system, storage system, compounding system, autoloading system, material processing system, material molding system and cooling system, its characterized in that: the screening system, the material storage system, the material mixing system and the automatic feeding system are arranged on the same bracket from top to bottom, the material processing system is arranged on one side of the bracket, the material processing system is connected with the material mixing system through an automatic feeding system, the storage system comprises a plurality of raw crushing bins and powder bins, electric valves are arranged at the discharge outlets of the raw crushing bins and the powder bins, the mixing system comprises mixing bins, at least one raw crushing bin and at least one powder bin are arranged above each mixing bin, the automatic feeding system comprises a track arranged below the mixing bin, a feeding car is arranged on the track, the feeding car ascends to the position above the material processing system through the lifting platform, the material processing system is connected with the material forming system through the automatic feeding system, and the cooling system cools the material formed behind the material forming system.
2. The material dispensing system of claim 1, wherein: the electric valve is a powder material flow control valve.
3. The material dispensing system of claim 1, wherein: the blending bunker is provided with the weighing device who is used for weighing the interior material weight of blending bunker with the leg joint department.
4. The material dispensing system of claim 1, wherein: the automatic opening and closing control device comprises a feeding car, a feeding port, a discharging port and a gate, wherein a driving device is arranged on the feeding car, the feeding port of the feeding car is arranged at the top of the feeding car, the discharging port of the feeding car is arranged at the bottom of the feeding car, and the gate which is automatically controlled to open and close is arranged at the discharging port of the feeding car.
5. The material dispensing system of claim 1, wherein: the lifting platform comprises a fixed frame, a movable platform used for placing the feeding car is arranged on the fixed frame, a lifting device used for driving the movable platform is arranged on the fixed frame, and the top of the fixed frame is connected with a track arranged at the top of the material processing system.
6. The material dispensing system of claim 5, wherein: the material processing system comprises a kneading pot, a track of the material processing system is arranged right above the kneading pot, and the kneading pot is provided with a plurality of tracks along the length direction of the track.
7. The material dispensing system of claim 6, wherein: an automatic feeding device is arranged below the discharge port of the kneading pot, and a feeding car of the automatic feeding device conveys the material to the feed port of the material forming system through a lifting platform.
8. The material dispensing system of claim 1, wherein: screening system, storage system, compounding system and material processing system all are connected to dust pelletizing system through the suction line, dust pelletizing system is the pulse dust remover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122982357.2U CN216272010U (en) | 2021-11-23 | 2021-11-23 | Material distribution system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122982357.2U CN216272010U (en) | 2021-11-23 | 2021-11-23 | Material distribution system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216272010U true CN216272010U (en) | 2022-04-12 |
Family
ID=81041387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122982357.2U Active CN216272010U (en) | 2021-11-23 | 2021-11-23 | Material distribution system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216272010U (en) |
-
2021
- 2021-11-23 CN CN202122982357.2U patent/CN216272010U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A material distribution system Granted publication date: 20220412 Pledgee: Zhongyuan Bank Co.,Ltd. Sanmenxia Branch Pledgor: Henan Wanguan Industrial Co.,Ltd. Registration number: Y2024980004366 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |