CN212965835U - Cigarette excessive removing monitoring device of cigarette making machine - Google Patents
Cigarette excessive removing monitoring device of cigarette making machine Download PDFInfo
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- CN212965835U CN212965835U CN202021930703.1U CN202021930703U CN212965835U CN 212965835 U CN212965835 U CN 212965835U CN 202021930703 U CN202021930703 U CN 202021930703U CN 212965835 U CN212965835 U CN 212965835U
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Abstract
The utility model discloses a cigarette machine cigarette excessive rejection monitoring device belongs to cigarette equipment field in the cigarette trade. This device includes a plurality of drums that are used for cigarette to carry, the drum forms first crowded cigarette point in the middle section at the operation in-process, form the crowded cigarette point of second in the end section, first crowded cigarette point below sets up stifled cigarette rejection point, it sets up the baffle that is used for retrieving the rejection cigarette, the crowded cigarette point top of second sets up the count check point, count check point fixed mounting has count detection device, it includes the casing and installs the photoelectric counting sensor in it, wherein photoelectric counting sensor communication connection has the PLC controller, PLC controller communication connection has alarm controller. According to the scheme, the counting and detecting functions of the improved equipment are improved, when excessive cigarette rejection faults occur, the purpose of automatic equipment shutdown and alarming is achieved, the problem that a large number of cigarettes are wasted due to excessive rejection is avoided, the operation of the equipment is perfected, and the safety of the operation of the equipment is improved.
Description
Technical Field
The utility model belongs to cigarette equipment field in the cigarette trade, concretely relates to cigarette machine cigarette excessive rejection monitoring device.
Background
ZJ17 type cigarette making machine moves at a high speed with 7000 per minute production speed in process of production, ZJ17 type cigarette making machine carries out a cigarette through a plurality of drums, need reject in removing device department when the waste product appears, but because the production speed is higher, it is fast to reject cigarette, easily cause crowded cigarette at rejection station or next station when rejecting in a large number, generally, the drum forms first crowded cigarette point in the middle section in the operation process, form second crowded cigarette point in the end section, owing to having passed through online detection mechanism, though crowded cigarette phenomenon takes place, still can continue to operate, until the operative employee discovers that a large amount of cigarettes pile up, or when discovering a large amount of cigarettes to reject through a cigarette outward appearance detection, just can shut down the cigarette making machine by hand, then clear up the cigarette that blocks up.
However, in the above process, a great deal of cigarette waste is caused. When an operator is carrying out filter tip hanging on the disc at the rear of the locomotive or is carrying out cigarette physical index test, the fault usually lasts for a longer time, and even the accident that locomotive parts are extruded and deformed due to the fact that the cigarette picking recovery device is piled up or cigarettes are blocked due to the fact that the cigarette picking recovery device is piled up for many times in a workshop. Therefore, unnecessary waste is often caused, a large amount of crushed cigarettes and partial oil smoke are mixed in the generated discarded cigarettes, and the discarded cigarettes are not allowed to be recycled as residual cigarettes, so that the loss is more serious.
Because of the various situations of the occurrence of the smoke, the current locomotive has no effective preventive measure to solve the problem. Therefore, a cigarette excessive elimination monitoring device is needed, which can perform self-diagnosis on cigarette excessive elimination faults of a cigarette making machine, achieve the purposes of automatic shutdown and alarm when the cigarette excessive elimination faults occur in the equipment, and avoid the waste of a large number of cigarettes caused by excessive elimination.
Disclosure of Invention
For solving the technical problem, the utility model provides a cigarette machine cigarette excessive rejection monitoring device, the device has attached the diagnostic function to cigarette machine cigarette excessive rejection, when equipment appears cigarette excessive rejection trouble, can reach the purpose of auto-stop and warning, has improved cigarette excessive rejection opportunity motor car and has continued to start until there is the operative employee discovery, perhaps causes other devices such as tipping paper can not normally work and lead to the defect of shutting down. The cigarette detection and counting device has the advantages that the cigarette detection and counting functions are added, so that the machine can perform self diagnosis on excessive cigarette rejection faults, further the effective operation of the equipment is perfected, and the effective operation rate of the equipment is improved.
The utility model provides a cigarette machine cigarette props up excessive rejection monitoring device, including a plurality of drums that are used for a cigarette to carry, the drum forms first crowded cigarette point in the middle section in the function process, forms the crowded cigarette point of second in the end, first crowded cigarette point below sets up stifled cigarette rejection point, stifled cigarette rejection point department sets up the baffle that is used for retrieving the rejection cigarette, the crowded cigarette point top of second sets up the count check point, count check point department fixed mounting has count detection device, and it includes the casing and installs the photoelectric counting sensor in it, wherein photoelectric counting sensor communication connection has the PLC controller, PLC controller communication connection has alarm controller.
Further, install photoelectric speed sensor in count detection device's the casing, photoelectric speed sensor signal output part is connected to the PLC controller, and the PLC controller is set for speed threshold, and when photoelectric speed sensor detected numerical value and exceeded speed threshold, it is in automatic high-speed running state at present promptly to judge the cigarette machine.
Further, when the cigarette making machine is in an automatic high-speed running state, the photoelectric counting sensor counts and detects the cigarette throughput of the lower part, a cigarette pulse signal is formed through each cigarette, the cigarette pulse signal is used as a reset signal counted by the photoelectric counting sensor, and the PLC is set with a counting threshold value.
Further, when the current counting value of the photoelectric counting sensor exceeds the counting threshold value of the photoelectric counting sensor, the PLC sends an alarm signal to the alarm controller, the cigarette making machine is stopped through the alarm controller, and a fault alarm is sent out.
Furthermore, a rubbing plate is arranged above the drum wheel positioned at the front section, is tangent to the circumferential surface of the drum wheel and has a certain friction force, and is used for smoothing out cigarettes fixed on the drum wheel.
Furthermore, the PLC controller is in communication connection with an intelligent touch display screen, and the intelligent touch display screen is used for setting threshold parameters, displaying count/rotating speed detection in real time and optimizing user experience.
Compared with the prior art, the technical scheme of the utility model, beneficial effect is as follows:
the utility model relates to a cigarette machine cigarette excessive rejection monitoring device, when the cigarette machine is under automatic high-speed running state, the photoelectric counting sensor counts the detection through cigarette volume of its below, form a cigarette pulse signal promptly through a cigarette at every time, and regard this cigarette pulse signal as the reset signal of photoelectric counting sensor count, when the excessive rejection trouble appears in equipment, count check point below will not have the cigarette to pass through, so photoelectric counting sensor numerical value increases rapidly, reach behind the count threshold value of settlement, the PLC controller sends alarm signal to alarm controller, make the cigarette machine stop and send the malfunction alerting through alarm controller.
It is thus clear that this scheme is through the count detection function of improvement equipment for the cigarette machine can carry out self-diagnosis to cigarette excessive rejection trouble, when equipment appears cigarette excessive rejection trouble, reaches the purpose of auto-stop and warning, has not only perfected the operation of equipment, has improved the security of equipment operation, still can stop simultaneously because of the extravagant a large amount of cigarettes that equipment excessive rejection leads to, has improved the effective operation rate of equipment, for the enterprise creates economic benefits, in addition, helps practicing thrift manpower and materials resource.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a simplified structural diagram of a cigarette excessive elimination monitoring device of a cigarette making machine of the present invention;
FIG. 2 is a simplified diagram of a counting detection point structure of the cigarette excessive quantity eliminating monitoring device of the cigarette making machine of the present invention;
in the figure: 1-a first cigarette squeezing point, 2-a second cigarette squeezing point, 3-a cigarette blocking and removing point, 4-a counting detection point, 41-a photoelectric counting sensor, 42-a PLC (programmable logic controller), 43-an alarm controller, 44-a photoelectric speed sensor and 45-an intelligent touch display screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to the attached drawings 1-2, the excessive cigarette removing monitoring device for the cigarette making machine comprises a plurality of drums which are sequentially arranged and used for conveying cigarettes.
Because in actual production, crowded cigarette condition of taking place is various, causes crowded cigarette in rejecting station or next station easily usually, consequently the utility model discloses wherein the position that most probably breaks down describes: during operation, the drums of the ZJ17 type cigarette making machine generally form a first cigarette-extruding point 1 between the middle, 3 rd and 4 th drums and a second cigarette-extruding point 2 at the end, the last drum.
Wherein, the first crowded cigarette point 1 below corresponds for stifled cigarette rejection point 3, and this point department is provided with the baffle that is used for retrieving the cigarette of rejecting, and the second crowded cigarette point 2 top sets up to count check point 4, and this point department is through cable fixedly connected with count detection device, for this technical scheme's core technology place, and it mainly includes the casing and installs the photoelectric counting sensor 41 in it. The photoelectric counting sensor 41 is connected with a PLC controller 42 in a communication manner, the PLC controller 42 is connected with an alarm controller 43 in a communication manner, and a counting threshold value is set in the PLC controller 42.
Normally, the photoelectric counting sensor 41 counts and detects the passing cigarette count of the drum below the cigarette making machine only when the cigarette making machine is in an automatic high-speed operation state. When a cigarette passes through one cigarette, a cigarette pulse signal is formed, and the cigarette pulse signal is used as a reset signal for counting by the photoelectric counting sensor 41, when the cigarette making machine normally operates, the photoelectric counting sensor 41 cannot generate a count value, and the count value is cleared by the reset signal generated at the same time every time the cigarette is counted. When the cigarette making machine has excessive rejecting fault, the photoelectric counting sensor 41 has no cigarette passing through the counting detection point 4 below, at the moment, the numerical value of the photoelectric counting sensor 41 is rapidly increased due to no reset signal, when the PLC determines that the current numerical value detected by the photoelectric counting sensor 41 reaches the set counting threshold value, the PLC 42 in communication connection with the photoelectric counting sensor 41 sends an alarm signal to the alarm controller 43, and the cigarette making machine is stopped and gives fault alarm through the alarm controller 43.
The photoelectric counting sensor 41 in this embodiment is OMRON E32; the PLC controller 42 adopts S7-200 SMART PLC; the alarm controller 43 is a programmable controller that is communicatively coupled to the photoelectric counting sensor 41 and is connected to key locomotive mechanisms, such as switches, warning lights, display screens, etc.
Therefore, the embodiment enables the cigarette making machine to carry out self-diagnosis on excessive cigarette removing faults by improving the counting and detecting functions of the equipment, achieves the purposes of automatic stop and alarm when the equipment has the excessive cigarette removing faults, effectively perfects the operation of the equipment, and avoids a large amount of cigarette waste caused by excessive removing.
Example 2
Referring to the attached drawings 1-2, the cigarette excessive removing monitoring device of the cigarette making machine comprises a plurality of drums which are sequentially arranged and used for cigarette conveying, wherein a rubbing plate is arranged above the drum positioned at the front section, is tangent to the circumferential surface of the drum and has certain friction force and is used for smoothing out the cigarettes fixed on the drum.
Meanwhile, a counting detection point 4 is arranged above the last drum wheel of the last section, and a counting detection device is fixedly connected with the counting detection point through a cable and comprises a shell, and a photoelectric counting sensor 41 and a photoelectric speed sensor 44 which are arranged in the shell. The signal output end of the photoelectric speed sensor 44 is connected with a PLC (programmable logic controller) 42, the photoelectric counting sensor 41 is in communication connection with the PLC 42, and the PLC 42 is in communication connection with an alarm controller 43. The PLC controller is set with a speed threshold, when the PLC controller judges that the current speed value exceeds the speed threshold, the cigarette making machine is considered to enter an automatic high-speed running state, and then the photoelectric counting sensor 41 starts to work.
In addition, experience for optimizing user's use, and improve the utility model discloses an maneuverability, convenience, the count detection device of this embodiment should still include rather than supporting intelligent touch display screen 45 who uses, and this intelligent touch display screen 45 specifically can install in the top position department of cigarette machine lathe, and the primary function will include that each threshold value parameter sets up, count/rotational speed detects real-time display, total accuse switch, running state instruct and operation help etc..
The photoelectric counting sensor 41 in this embodiment is OMRON E32; the PLC controller 42 adopts S7-200 SMART PLC; the alarm controller 43 is a programmable controller which is in communication connection with the photoelectric counting sensor 41 and is connected to a locomotive control box; the photoelectric speed sensor 44 is OMRON E3Z; the smart touch display 45 is taken as SMART LINE.
Therefore, the cigarette making machine can perform self diagnosis on excessive cigarette rejection faults, when the excessive cigarette rejection faults occur in the equipment, the purposes of automatic shutdown and alarm are achieved, the operation of the equipment is perfected, the waste of a large number of cigarettes caused by the excessive rejection of the equipment can be avoided, the effective operation rate of the equipment is improved, the economic benefit is created for enterprises, meanwhile, the operation safety of the equipment can be greatly improved, and the production workshop is facilitated to save manpower and material resources.
Although embodiments of the present invention have been shown and described, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that changes, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principles and spirit of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. The utility model provides a cigarette machine cigarette excessive rejection monitoring device, includes a plurality of drums that are used for a cigarette to carry, the drum forms first cigarette point of crowding in the middle section at the operation in-process, forms the cigarette point of crowding of second in the end, its characterized in that: first crowded cigarette point below sets up stifled cigarette and rejects the point, stifled cigarette is rejected some department and is set up the baffle that is used for retrieving the cigarette of rejecting, crowded cigarette point top of second sets up the count check point, count check point department fixed mounting has count detection device, and it includes the casing and installs the photoelectric counting sensor in it, wherein photoelectric counting sensor communication connection has the PLC controller, PLC controller communication connection has alarm controller.
2. The cigarette excessive rejection monitoring device of the cigarette making machine according to claim 1, wherein: install photoelectric speed sensor in count detection device's the casing, photoelectric speed sensor signal output part is connected to the PLC controller, and the PLC controller is set for speed threshold, when photoelectric speed sensor detects numerical value and surpasses speed threshold, judges that the cigarette machine is in automatic high-speed running state at present promptly.
3. The cigarette excessive removing monitoring device of the cigarette making machine according to claim 2, characterized in that: when the cigarette making machine is in an automatic high-speed running state, the photoelectric counting sensor counts and detects the through quantity of cigarettes below, a cigarette pulse signal is formed through one cigarette at each time, the cigarette pulse signal is used as a reset signal counted by the photoelectric counting sensor, and the PLC is set with a counting threshold value.
4. The cigarette excessive rejection monitoring device of the cigarette making machine according to claim 3, wherein: when the current counting value of the photoelectric counting sensor exceeds the counting threshold value, the PLC controller sends an alarm signal to the alarm controller, and the cigarette making machine is stopped and a fault alarm is sent out through the alarm controller.
5. The cigarette excessive rejection monitoring device of the cigarette making machine according to claim 1, wherein: and a rubbing plate is arranged above the drum wheel positioned at the front section, is tangent to the circumferential surface of the drum wheel and has a certain friction force, and is used for smoothing out cigarettes fixed on the drum wheel.
6. The cigarette excessive rejection monitoring device of the cigarette making machine according to claim 1, wherein: the PLC is in communication connection with an intelligent touch display screen and is used for setting threshold parameters and displaying counting/rotating speed detection in real time.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021930703.1U CN212965835U (en) | 2020-09-07 | 2020-09-07 | Cigarette excessive removing monitoring device of cigarette making machine |
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| CN202021930703.1U CN212965835U (en) | 2020-09-07 | 2020-09-07 | Cigarette excessive removing monitoring device of cigarette making machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113325796A (en) * | 2021-06-09 | 2021-08-31 | 内蒙古昆明卷烟有限责任公司 | Packing machine monitoring method, equipment and medium |
| CN113820114A (en) * | 2021-09-23 | 2021-12-21 | 重庆中烟工业有限责任公司黔江卷烟厂 | Intelligent fault diagnosis method and device for cigarette making machine and computer readable storage medium |
-
2020
- 2020-09-07 CN CN202021930703.1U patent/CN212965835U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113325796A (en) * | 2021-06-09 | 2021-08-31 | 内蒙古昆明卷烟有限责任公司 | Packing machine monitoring method, equipment and medium |
| CN113820114A (en) * | 2021-09-23 | 2021-12-21 | 重庆中烟工业有限责任公司黔江卷烟厂 | Intelligent fault diagnosis method and device for cigarette making machine and computer readable storage medium |
| CN113820114B (en) * | 2021-09-23 | 2024-02-20 | 重庆中烟工业有限责任公司黔江卷烟厂 | Intelligent fault diagnosis method and device for cigarette making machine and computer readable storage medium |
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