CN212963456U - Box accelerator compounding equipment - Google Patents

Box accelerator compounding equipment Download PDF

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Publication number
CN212963456U
CN212963456U CN202021717607.9U CN202021717607U CN212963456U CN 212963456 U CN212963456 U CN 212963456U CN 202021717607 U CN202021717607 U CN 202021717607U CN 212963456 U CN212963456 U CN 212963456U
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China
Prior art keywords
monitoring
accelerator
box
pipeline
equipment
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CN202021717607.9U
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Chinese (zh)
Inventor
马伟斌
马荣田
顾忠良
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Wuhu Hongma New Material Co ltd
Railway Engineering Research Institute of CARS
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Wuhu Hongma New Material Co ltd
Railway Engineering Research Institute of CARS
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Abstract

The utility model discloses a box accelerator is compound equipment, including the agitator tank body, the agitator tank is equipped with feed inlet and discharge gate, charge-in pipeline is connected to the feed inlet, discharge gate connection ejection of compact pipeline, the agitator tank body is fixed in the container, the outer parcel of agitator tank has the heat preservation, be equipped with constant temperature equipment in the heat preservation. The utility model has the advantages of whole device is fixed in the container, for an overall structure makes things convenient for the transportation, only need with the truck consign the scene place subaerial can to equipment integration a large amount of supervisory equipment, also can guarantee the quality of output material.

Description

Box accelerator compounding equipment
Technical Field
The utility model relates to a compound equipment field of accelerator.
Background
The tunnel is used as the most important infrastructure in China, and has very important functions in various fields such as railway track traffic, mineral exploitation and the like.
The accelerator is indispensable in tunnel construction engineering, and the accelerator all adopts the producer to produce at present, transports the mode to the building site and supplies a material, leads to product quality to be difficult to control, causes great engineering quality defect easily, has caused very big hidden danger for safe operation, production, and because the natural condition in tunnel is complicated, the cost of transportation is high moreover. Therefore, it is necessary to develop a simple, convenient, standardized and easily monitored production method to ensure the product quality of the accelerator and further ensure the safety of tunnel operation.
Disclosure of Invention
The utility model aims to solve the technical problem that realize a convenient transportation, use reliable agitated vessel.
In order to realize the purpose, the utility model discloses a technical scheme be: the utility model provides a compound equipment of box accelerator, includes the agitator tank body, the agitator tank is equipped with feed inlet and discharge gate, charge-in pipeline is connected to the feed inlet, discharge gate connection ejection of compact pipeline, the agitator tank body is fixed in the container, the outer parcel of agitator tank has the heat preservation, be equipped with constant temperature equipment in the heat preservation.
The discharge gate is equipped with ejection of compact measuring pump, the feed inlet is equipped with a plurality ofly, and a feed conveyor is connected to one of them feed inlet to be equipped with two-dimensional code scanning metering device, other feed inlets are equipped with the feeding measuring pump, and equipment is equipped with PLC the control unit, ejection of compact measuring pump, feeding measuring pump and feed conveyor all pass through signal line connection PLC the thermostatic device is connected to PLC the control unit pass through signal line.
One of them the feed inlet passes through the accelerator monitoring device and connects the charge-in pipeline to the input accelerator in the agitator tank, this feed inlet, accelerator monitoring device is equipped with the pipeline, be fixed with the monitoring sensor subassembly that is used for monitoring accelerator parameter index on the pipeline inner wall, the pipeline external fixation has treater and control actuating mechanism, monitoring sensor subassembly passing signal line connection processor's signal input part, control actuating mechanism passing signal line connection processor's signal output part.
Install drainage pipeline on the accelerator output pipeline, drainage pipeline connects monitoring detection equipment, and this equipment has monitoring sensor subassembly, treater and the monitoring that is used for monitoring accelerator parameter index and detects actuating mechanism, monitoring sensor subassembly passing signal line connection treater's signal input part, the monitoring detects actuating mechanism passing signal line connection treater's signal output part, the monitoring detects actuating mechanism and passes through data line, bluetooth, 4G or 5G and connect cell-phone, outside server, high in the clouds.
The monitoring sensor component comprises a part or all of a sodium ion sensor, a chlorine ion sensor, a fluorine ion sensor, a PH sensor and a flow sensor, and the monitoring detection actuating mechanism comprises a part or all of an alarm, a display screen, a storage, a communication unit and a cleaning unit.
The on-line monitoring and detecting device is provided with a shell, and the monitoring executing mechanism and the processor are fixed inside or outside the shell.
The PLC control unit passes through the signal line and connects the switch, video monitor, touch-sensitive screen and 4G 5G module are connected to the switch, the video monitor passes through the signal line and connects the camera, the top in the container is fixed to the camera, the touch-sensitive screen is installed on the container inner wall.
And the PLC control unit is connected with the code scanning identification system through a signal wire.
The container is divided into two independent spaces by a partition board, one space is a rest area, the other space is a working area, and the stirring tank body is fixed in the working area.
The utility model has the advantages of whole device is fixed in the container, for an overall structure makes things convenient for the transportation, only need with the truck consign the scene place subaerial can to equipment integration a large amount of supervisory equipment, also can guarantee the quality of output material, thereby improve the engineering quality.
Drawings
The following is a brief description of the contents expressed by each figure in the specification of the present invention:
FIG. 1 is a schematic structural diagram of a box type accelerator compounding device;
FIG. 2 is a schematic diagram of a box type accelerator compounding equipment system;
FIG. 3 is a schematic diagram of an accelerator monitoring device.
Detailed Description
The following description of the embodiments with reference to the drawings is intended to illustrate the present invention in further detail, such as the shapes and structures of the components, the mutual positions and connections between the components, the functions and working principles of the components, the manufacturing process, and the operation and use methods, etc., so as to help those skilled in the art understand the present invention more completely, accurately and deeply.
Box accelerator equipment is equipped with container, agitator tank body and electrical system, and wherein the container is promptly for can be by the box of trigger transportation, and in order to make things convenient for staff's field operation, the container can be separated for two independent spaces through the baffle, and one of them is the rest area, and another is the workspace, and the rest area can be as required fixed table, life furniture such as chair, bed, electrical apparatus, and electrical system and agitator tank body are fixed in the workspace. Work and life are isolated, and the working environment of outdoor operation can be improved.
The stirring tank body generally comprises a tank body and a stirrer in the tank body, and is an independent component, and the specification, the model and the size can be selected according to requirements. The stirring tank is provided with a feed inlet and a discharge outlet, the feed inlet is connected with a feed pipeline, the discharge outlet is connected with a discharge pipeline, the feed pipeline and the discharge pipeline can extend out of the container according to needs, and corresponding pipe connectors are arranged outside the container, so that the on-site connection is facilitated.
Electric control system carries out the totality work through PLC the control unit, electric control system can unify to fix in a guard box, and supply power for whole electric control system through battery or external power supply, because the quality that provides the material is relevant with the temperature, can there be the heat preservation at agitator tank outer parcel, be equipped with constant temperature equipment in the heat preservation, heat preservation equipment can make the agitator tank body be in the constant temperature state, improve stirring quality, constant temperature equipment can be evenly distributed at the intraformational electric heating wire of heat preservation and several temperature sensor of evenly arranging, PLC the control unit passes through signal line and connects constant temperature equipment, signal through temperature sensor controls electric heating wire, make the internal temperature of jar keep invariable.
In order to further improve the material quality, a discharge metering pump is arranged at a discharge port, the discharge amount is calculated, a plurality of feed ports are arranged and can be arranged as required, one feed port is connected with a feed conveyor, if the feed conveyor is a screw conveyor, some materials which cannot be conveyed through a pump are conveyed, and other feed ports are provided with a feed metering pump and a discharge metering pump; the feeding metering pump and the feeding conveyor are connected with the PLC control unit through signal lines, the PLC control unit can control the pump, feeding parameters are obtained, and accurate feeding is guaranteed.
PLC the control unit passes through the signal line and connects the switch, be connected with other equipment through the switch, connect video monitor like the switch, touch-sensitive screen and 4G or 5G module, video monitor passes through the signal line and connects the camera, can shoot and record to the operating condition in the container through the camera, the top in the container is fixed to the camera, the touch-sensitive screen is installed on the container inner wall, can make things convenient for the staff to look over and operate, 4G or 5G module can be electrical system and distal end equipment communication, such as computer, cell-phone etc., conveniently carry out remote monitoring. In addition, the PLC control unit is connected with a code scanning identification system through a signal line, and is used for scanning on site to obtain parameter information of some materials and recording the parameter information.
The accelerator is the key material of concrete, has very big influence to the quality of sprayed concrete, consequently sets up on-line monitoring detection device at the output pipeline. The accelerator on-line monitoring detection device is provided with a drainage pipeline, one end of the drainage pipeline is connected with an output pipeline, one end of the drainage pipeline is connected with a detection device, and the detection device is provided with a monitoring sensor assembly, a processor and a monitoring detection execution mechanism for monitoring accelerator parameter indexes. The monitoring sensor component comprises a sodium ion sensor, a chlorine ion sensor, a fluorine ion sensor, a pH sensor and part or all of a flow sensor, and can be arranged as required, and the selection of sensor elements can also be purchased as required, for example, the sodium ion sensor can adopt a Na-1048A sodium electrode (A meter), the chlorine ion sensor can adopt a PCL-5 online chlorine ion electrode (sleeve) to contain a reference, the fluorine ion sensor can adopt a PF-5 online fluorine ion electrode (sleeve) to contain a reference, and the pH sensor can adopt an FG990PH element, thereby effectively monitoring the parameter index of the accelerating agent flowing through the pipeline.
The processor can adopt an ARM processor serial chip, the monitoring sensor assembly is connected with a signal input end of the processor through a signal line, and the processor processes parameter indexes acquired by the monitoring sensor assembly and transmits the parameter indexes to the monitoring detection executing mechanism to be executed according to a set program.
The monitoring and detecting executing mechanism is connected with the signal output end of the processor through a signal wire and comprises part or all of an alarm, a display screen, a memory, a communication unit and a cleaning unit. The alarm can be when parameter index is unusual, directly reports to the police, and the display screen can be directly show the parameter index of gathering, makes things convenient for the staff scene to observe the monitoring, discovers unusual index, and the memory can save the parameter index of gathering, makes things convenient for the later stage to transfer to get to look over, and communication unit can be connected treater and distal end equipment, like cell-phone, outside server, high in the clouds etc. can carry out long-range monitoring and parameter index storage.
In order to protect the electronic components of the device, a shell is arranged, the monitoring and detecting actuating mechanism and the processor are fixed inside or outside the shell, and the shell can be provided with supporting legs or fixing parts according to needs and is additionally designed according to the field environment.
The present invention has been described above with reference to the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments described above, and that the invention is not limited to the specific embodiments described above, but rather is intended to cover various insubstantial modifications of the inventive method and solution, or its application to other applications without modification.

Claims (9)

1. The utility model provides a compound equipment of box accelerator, includes the agitator tank body, the agitator tank is equipped with feed inlet and discharge gate, charge-in pipeline is connected to the feed inlet, discharge gate connects ejection of compact pipeline, its characterized in that: the stirring tank body is fixed in the container, the stirring tank is wrapped with a heat-insulating layer, and a constant temperature device is arranged in the heat-insulating layer.
2. The box-type accelerator compounding equipment of claim 1, characterized in that: the discharge gate is equipped with ejection of compact measuring pump, the feed inlet is equipped with a plurality ofly, and a feed conveyor is connected to one of them feed inlet to be equipped with two-dimensional code scanning metering device, other feed inlets are equipped with the feeding measuring pump, and equipment is equipped with PLC the control unit, ejection of compact measuring pump, feeding measuring pump and feed conveyor all pass through signal line connection PLC the thermostatic device is connected to PLC the control unit pass through signal line.
3. The box-type accelerator compounding equipment of claim 2, characterized in that: one of them the feed inlet passes through the accelerator monitoring device and connects the charge-in pipeline to the input accelerator in the agitator tank, this feed inlet, accelerator monitoring device is equipped with the pipeline, be fixed with the monitoring sensor subassembly that is used for monitoring accelerator parameter index on the pipeline inner wall, the pipeline external fixation has treater and control actuating mechanism, monitoring sensor subassembly passing signal line connection processor's signal input part, control actuating mechanism passing signal line connection processor's signal output part.
4. The box-type accelerator compounding equipment of claim 3, characterized in that: install drainage pipeline on the accelerator output pipeline, drainage pipeline connects monitoring detection equipment, and this equipment has monitoring sensor subassembly, treater and the monitoring that is used for monitoring accelerator parameter index and detects actuating mechanism, monitoring sensor subassembly passing signal line connection treater's signal input part, the monitoring detects actuating mechanism passing signal line connection treater's signal output part, the monitoring detects actuating mechanism and passes through data line, bluetooth, 4G or 5G and connect cell-phone, outside server, high in the clouds.
5. The box-type accelerator compounding equipment of claim 4, characterized in that: the monitoring sensor component comprises a part or all of a sodium ion sensor, a chlorine ion sensor, a fluorine ion sensor, a PH sensor and a flow sensor, and the monitoring detection actuating mechanism comprises a part or all of an alarm, a display screen, a storage, a communication unit and a cleaning unit.
6. The box-type accelerator compounding equipment of claim 5, characterized in that: the on-line monitoring and detecting device is provided with a shell, and the monitoring executing mechanism and the processor are fixed inside or outside the shell.
7. The box-type accelerator compounding equipment according to any one of claims 2 to 6, characterized in that: the PLC control unit passes through the signal line and connects the switch, video monitor, touch-sensitive screen and 4G 5G module are connected to the switch, the video monitor passes through the signal line and connects the camera, the top in the container is fixed to the camera, the touch-sensitive screen is installed on the container inner wall.
8. The box-type accelerator compounding equipment of claim 7, characterized in that: and the PLC control unit is connected with the code scanning identification system through a signal wire.
9. The box-type accelerator compounding equipment of claim 1 or 8, characterized in that: the container is divided into two independent spaces by a partition board, one space is a rest area, the other space is a working area, and the stirring tank body is fixed in the working area.
CN202021717607.9U 2019-12-18 2020-08-18 Box accelerator compounding equipment Active CN212963456U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201922284290 2019-12-18
CN2019222842908 2019-12-18

Publications (1)

Publication Number Publication Date
CN212963456U true CN212963456U (en) 2021-04-13

Family

ID=75356694

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021717607.9U Active CN212963456U (en) 2019-12-18 2020-08-18 Box accelerator compounding equipment

Country Status (1)

Country Link
CN (1) CN212963456U (en)

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