CN212915224U - Fluid building raw material production equipment with quality monitoring function - Google Patents
Fluid building raw material production equipment with quality monitoring function Download PDFInfo
- Publication number
- CN212915224U CN212915224U CN202021286550.1U CN202021286550U CN212915224U CN 212915224 U CN212915224 U CN 212915224U CN 202021286550 U CN202021286550 U CN 202021286550U CN 212915224 U CN212915224 U CN 212915224U
- Authority
- CN
- China
- Prior art keywords
- ejection
- compact
- plc
- monitoring function
- quality monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model discloses a fluid building raw materials production facility with quality monitoring function, equipment are equipped with detection sensor subassembly, PLC the control unit and a jar body, and the PLC the control unit includes production control module and ejection of compact monitoring detection module, the jar body has feed inlet and discharge gate, and the internal agitator that is equipped with of jar, discharge gate connection ejection of compact pipeline, ejection of compact pipeline connection ejection of compact measuring pump, detection sensor subassembly's detecting head are installed in ejection of compact pipeline or the drainage pipeline of intercommunication ejection of compact pipeline, and detection sensor subassembly and ejection of compact measuring pump pass through the signal line and connect ejection of compact monitoring detection module, and PLC the control unit's communication interface connects the switch, and the touch-sensitive screen is connected to the switch. The equipment can realize automatic control, realize functions of remote control, online monitoring and detection and the like, ensure that the performance of the produced product is stable, integrate a large number of automation devices and monitoring equipment, and also ensure the quality of output materials, thereby improving the engineering quality.
Description
Technical Field
The utility model relates to an accelerator/water-reducing agent automated production equipment field.
Background
In the building and engineering industries, the concrete admixture is an indispensable thing, and comprises a plurality of products such as a water reducing agent, an accelerating agent, a retarder, an early strength agent and the like, and the products can improve the performance of the concrete and can also ensure the engineering quality. Therefore, in the current engineering, concrete admixtures are receiving more and more attention.
The tunnel is used as the most important infrastructure in China, has very important functions in various fields such as railway track traffic, mineral exploitation and the like, the shotcrete is mostly adopted for early support in tunnel construction engineering, and the accelerator is essential in the shotcrete construction engineering.
However, manual control is mostly adopted in the production of the accelerator/water reducer at present, and the product performance difference among different batches is large, so that the product quality is difficult to control, major engineering quality defects are easily caused, and great hidden dangers are caused for safe operation and production. In addition, the performance of the accelerator/water reducer in domestic markets is good and uneven, so that the accelerator/water reducer is always in a good condition, and the engineering quality is seriously influenced. Therefore, it is necessary to develop a remote-controlled automatic production device to standardize production, and install an on-line monitoring and detecting device to ensure product quality, facilitate monitoring production, and further ensure engineering quality.
Disclosure of Invention
The utility model aims to solve the technical problem that realize a reliable, accurate, the fluid building raw materials production facility of being convenient for control.
In order to realize the purpose, the utility model discloses a technical scheme be: a liquid building raw material production device with a quality monitoring function is provided with a detection sensor assembly, a PLC control unit and a tank body for producing liquid building raw materials, the PLC control unit comprises a production control module and a discharge monitoring and detecting module, the tank body is provided with a feed inlet and a discharge outlet, a stirrer is arranged in the tank body, the discharge port is connected with a discharge pipeline, the discharge pipeline is connected with a discharge metering pump, the detecting head of the detecting sensor component is arranged in the discharging pipeline or a drainage pipeline communicated with the discharging pipeline, the detection sensor assembly and the discharging metering pump are connected with a discharging monitoring and detecting module through signal lines, the communication interface of the PLC control unit is connected with a switch, the switch is connected with a touch screen, the touch screen displays the parameter information acquired by the PLC control unit and is used for inputting working parameters for controlling the equipment to work.
The tank body is internally fixed with a temperature sensor, and the temperature sensor is connected with a production control module through a signal wire.
The jar body is agitator tank or reation kettle, fluid building raw materials is liquid accelerator or water-reducing agent, the outer parcel of jar body has the heat preservation, be equipped with constant temperature equipment in the heat preservation, constant temperature equipment passes through the production control module of signal connection PLC controller.
The feed inlet comprises a liquid feed inlet and a powder feed inlet, the liquid feed inlet is connected with a feed pipeline, the powder feed inlet is connected with a powder conveyor, and the powder conveyor is connected with a production control module of the PLC through a signal.
The liquid feed inlet is equipped with a plurality ofly, every the liquid feed inlet all connects independent feeding measuring pump through charge-in pipeline, every the feeding measuring pump all passes through the production control module of signal line connection PLC controller.
The equipment is provided with a code scanning recognition system for acquiring information of materials input into the tank body, and the code scanning recognition system is connected with a production control module of the PLC through a signal line.
The detection sensor component comprises part or all of a sodium ion sensor, a chloride ion sensor, a fluorine ion sensor, a pH sensor, a flow sensor, a conductivity sensor and a solid content sensor.
The switch passes through the signal line and connects communication unit, communication unit includes bluetooth, wired network, wireless network, 4G or 5G module's part or whole, communication unit is connected with cell-phone, outside server, high in the clouds, remote control unit.
The switch is connected with a video monitor through a signal line, the video monitor is connected with a camera through a signal line, and the camera is fixed in an area of a production area, wherein the area can be used for shooting equipment.
The switch is provided with an alarm through a signal line, and the alarm comprises part or all of pH value abnormal alarm, chloride ion content standard exceeding alarm, fluoride ion content standard exceeding alarm, sodium ion content standard exceeding alarm, conductivity abnormal alarm, temperature abnormal alarm and solid content abnormal alarm.
The utility model discloses automated control can be realized to equipment to realize functions such as remote control, on-line monitoring detection, ensure that the product property can stabilize, equipment integration a large amount of automation equipment and supervisory equipment simultaneously also can guarantee the quality of output material, thereby improve the engineering quality.
Drawings
The following is a brief description of the contents expressed by each figure in the specification of the present invention:
FIG. 1 is a schematic diagram of a fluid construction material production facility with a quality monitoring function.
Detailed Description
The following description of the embodiments with reference to the drawings is intended to illustrate the present invention in further detail, such as the shapes and structures of the components, the mutual positions and connections between the components, the functions and working principles of the components, the manufacturing process, and the operation and use methods, etc., so as to help those skilled in the art understand the present invention more completely, accurately and deeply.
As shown in figure 1, the liquid building raw material production equipment with the quality monitoring function is provided with a detection sensor assembly, a PLC control unit and a tank body for producing liquid building raw materials, wherein the PLC control unit is a core component for controlling the whole equipment to work and comprises a production control module and a discharge monitoring and detecting module.
Jar body agitator tank or reation kettle, fluid building raw materials is liquid accelerator or water-reducing agent, the jar body can select the specification as required, the model, the size, jar internal agitator and the temperature sensor of installing, the agitator is used for mixing the raw materials, temperature sensor is used for acquireing reaction temperature, jar external parcel has the heat preservation, be equipped with constant temperature equipment in the heat preservation, constant temperature equipment can be evenly distributed at the intraformational electric heating wire that keeps warm, the operating condition of information regulation constant temperature equipment through temperature sensor's acquisition, the agitator, constant temperature equipment and temperature sensor pass signal line connection PLC the production control module of control unit.
The tank body is provided with a feed inlet, the feed inlet comprises a liquid feed inlet and a powder feed inlet, the liquid feed inlet is provided with a plurality of feed inlets, the feed inlets are respectively connected with a feed pipeline and provided with a feed metering pump, the powder feed inlet is connected with a powder conveyor, the feed metering pump and the powder conveyor are connected with a production control module of a PLC (programmable logic controller) through signals, and the feed proportion can be adjusted through the production control module.
Add and be equipped with the information code on the material packing of jar internal, if have the two-dimensional code on the wrapping bag, equipment is equipped with the sign indicating number recognition system that sweeps that is used for acquireing the internal material information of jar, sweeps the production control module that sign indicating number recognition system passes through signal line connection PLC controller, can input the information book of adding the material PLC controller, lets PLC controller analysis go out whether the material that adds accords with the production requirement.
The jar body has the discharge gate, ejection of compact pipe connection ejection of compact measuring pump, and detection sensor assembly's detecting head is installed in ejection of compact pipeline or the drainage pipeline of intercommunication ejection of compact pipeline, and detection sensor assembly and ejection of compact measuring pump pass through signal line connection ejection of compact monitoring detection module can carry product information to the PLC controller and carry out the analysis, also can monitor the output information of production product simultaneously.
The detection sensor component comprises part or all of an ion sensor, a chloride ion sensor, a fluoride ion sensor, a pH sensor, a flow sensor, a conductivity sensor and a solid content sensor, and can be arranged as required, and the selection of sensor elements can also be purchased as required, for example, the Na-1048A sodium electrode (A meter) can be adopted by the Na ion sensor, the PCL-5 online chloride ion electrode (sleeve) can be adopted by the chloride ion sensor to contain a reference, the PF-5 online fluoride ion electrode (sleeve) can be adopted by the fluoride ion sensor to contain a reference, and the PH sensor can adopt an FG990PH element, so that the parameter index of the accelerator/water reducer flowing through the pipeline can be effectively monitored.
The communication interface of the PLC control unit is connected with the switch, the switch is connected with the touch screen, and the touch screen displays the parameter information acquired by the PLC control unit and is used for inputting working parameters for controlling the work of the equipment.
The switch is connected with the video monitor through a signal line, the video monitor is connected with the camera through a signal line, the camera is fixed in an area, capable of shooting equipment, of a production area, image recording can be conducted, the switch is connected with the alarm through a signal line, the alarm comprises a pH value abnormal alarm, a chloride ion content standard exceeding alarm, a fluorine ion content standard exceeding alarm, a sodium ion content standard exceeding alarm, a conductivity abnormal alarm, a temperature abnormal alarm and a solid content abnormal alarm, and different alarm prompts can be sent according to different requirements.
The switch passes through the signal line and connects the communication unit, the communication unit includes the bluetooth, wired network, wireless network, the part or whole of 4G or 5G module, the communication unit can be through cloud platform and cell-phone, computer client, outside server, the high in the clouds is connected, even the remote control unit is connected, the remote control unit includes production monitoring software and inventory management software, can carry out remote control and remote monitoring to equipment through remote software, remote monitoring includes production control, process monitoring, on-line monitoring and detection, multiple functions such as historical data collection.
The remote monitoring process can also receive abnormal alarm signals, including partial or all of pH value abnormal alarm, chloride ion content standard exceeding alarm, fluoride ion content standard exceeding alarm, sodium ion content standard exceeding alarm, conductivity abnormal alarm, temperature abnormal alarm and solid content abnormal alarm, and can know abnormal conditions in time and obtain abnormal information when the production is abnormal;
in addition, the remote monitoring process can also receive part or all of real-time data including video monitoring, production real-time data monitoring, two-dimensional code scanning data reading and discharging real-time data monitoring, pH value, chloride ion content, fluoride ion content, sodium ion content, conductivity, temperature and solid content, and can remotely know the production condition and supervise the production process.
Besides a special remote control unit, the remote control can be realized through production monitoring software of a mobile phone or a computer client, and the remote monitoring can also have multiple functions of production control, process monitoring, on-line monitoring and detection, historical data collection and the like. The communication unit can be connected with inventory management software of a computer client through a cloud platform or any other mode, and the inventory management software can directly acquire raw material use data, output material data and two-dimensional code scanning data, record and collect the raw material use data, the output material data and the two-dimensional code scanning data.
The present invention has been described above with reference to the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments described above, and that the invention is not limited to the specific embodiments described above, but rather is intended to cover various insubstantial modifications of the inventive method and solution, or its application to other applications without modification.
Claims (10)
1. A liquid building raw material production equipment with quality monitoring function is characterized in that: the equipment is equipped with detection sensor subassembly, PLC the control unit and is used for producing the jar body of fluid building raw materials, PLC the control unit includes production control module and ejection of compact monitoring detection module, the jar body has feed inlet and discharge gate, the internal agitator that is equipped with of jar, the discharge gate is connected out the pipeline, ejection of compact pipeline connection ejection of compact measuring pump, detection sensor subassembly's detecting head is installed in the drainage pipeline of ejection of compact pipeline or intercommunication ejection of compact pipeline, detection sensor subassembly and ejection of compact measuring pump pass through the signal line and connect ejection of compact monitoring detection module, PLC the communication interface connection switch of PLC the control unit, the touch-sensitive screen is connected to the switch, the parameter information that the PLC the control unit acquireed is shown to the touch-sensitive screen for the working parameter of input control equipment.
2. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the tank body is internally fixed with a temperature sensor, and the temperature sensor is connected with a production control module through a signal wire.
3. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the jar body is agitator tank or reation kettle, fluid building raw materials is liquid accelerator or water-reducing agent, the outer parcel of jar body has the heat preservation, be equipped with constant temperature equipment in the heat preservation, constant temperature equipment passes through the production control module of signal connection PLC controller.
4. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the feed inlet comprises a liquid feed inlet and a powder feed inlet, the liquid feed inlet is connected with a feed pipeline, the powder feed inlet is connected with a powder conveyor, and the powder conveyor is connected with a production control module of the PLC through a signal.
5. The liquid construction material production facility with a quality monitoring function according to claim 4, characterized in that: the liquid feed inlet is equipped with a plurality ofly, every the liquid feed inlet all connects independent feeding measuring pump through charge-in pipeline, every the feeding measuring pump all passes through the production control module of signal line connection PLC controller.
6. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the equipment is provided with a code scanning recognition system for acquiring information of materials input into the tank body, and the code scanning recognition system is connected with a production control module of the PLC through a signal line.
7. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the detection sensor component comprises part or all of a sodium ion sensor, a chloride ion sensor, a fluorine ion sensor, a pH sensor, a flow sensor, a conductivity sensor and a solid content sensor.
8. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the switch passes through the signal line and connects communication unit, communication unit includes bluetooth, wired network, wireless network, 4G or 5G module's part or whole, communication unit is connected with cell-phone, outside server, high in the clouds, remote control unit.
9. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the switch is connected with a video monitor through a signal line, the video monitor is connected with a camera through a signal line, and the camera is fixed in an area of a production area, wherein the area can be used for shooting equipment.
10. The liquid construction material production facility with a quality monitoring function according to claim 1, characterized in that: the switch is provided with an alarm through a signal line, and the alarm comprises part or all of pH value abnormal alarm, chloride ion content standard exceeding alarm, fluoride ion content standard exceeding alarm, sodium ion content standard exceeding alarm, conductivity abnormal alarm, temperature abnormal alarm and solid content abnormal alarm.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2020210358752 | 2020-06-08 | ||
| CN202021035875 | 2020-06-08 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212915224U true CN212915224U (en) | 2021-04-09 |
Family
ID=75327781
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021286550.1U Active CN212915224U (en) | 2020-06-08 | 2020-07-03 | Fluid building raw material production equipment with quality monitoring function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212915224U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113485226A (en) * | 2021-07-12 | 2021-10-08 | 南京恒满电子科技有限公司 | On-site management control system and method |
-
2020
- 2020-07-03 CN CN202021286550.1U patent/CN212915224U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113485226A (en) * | 2021-07-12 | 2021-10-08 | 南京恒满电子科技有限公司 | On-site management control system and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102298364B (en) | Electric control system and control method for mixing station | |
| CN103324176A (en) | Remote monitoring system for dynamic quality of asphalt mixtures in production process and method thereof | |
| CN106707898A (en) | Remote data acquisition and real-time analysis system for filling production line | |
| CN103706318B (en) | Laboratory intelligent response system and control method thereof | |
| CN212915224U (en) | Fluid building raw material production equipment with quality monitoring function | |
| CN103823416A (en) | DCS control system for material processing | |
| CN104227848B (en) | A kind of cement sand and gravel mixing apparatus network intelligence control system | |
| CN210428218U (en) | Concrete remote temperature measurement system | |
| CN109732782A (en) | A kind of concrete moisture content online monitoring system and monitoring method | |
| CN101482751A (en) | Greenhouse environment control system equipped with power line modem | |
| CN202632073U (en) | Concrete mixing proportion data acquisition device with automatic video record and error prompt | |
| CN204758537U (en) | Intelligence water cut meter | |
| CN207780633U (en) | For the temperature and cooling water flow number measure and control device inside mass concrete | |
| CN109507917A (en) | Remote monitoring system | |
| CN106338960A (en) | Distributed production workshop intelligence data monitoring transmission apparatus | |
| CN209589259U (en) | A kind of self-service measuring system of concrete mixer mouth temperature | |
| CN114433834B (en) | Integrative intelligent control system of sand mixing molding pouring | |
| CN102555064A (en) | Proportioning system and method for concrete, and upper computer | |
| CN213302848U (en) | Equipment Internet of things system | |
| CN212963456U (en) | Box accelerator compounding equipment | |
| CN111841428A (en) | Liquid preparation system with flow control effect | |
| CN208792096U (en) | A kind of road engineering asphalt mortar, bituminous mortar stirring smart machine | |
| CN109556732A (en) | A kind of self-service measuring system of concrete mixer mouth temperature and method | |
| CN208766509U (en) | Total score ampere-hour control table | |
| CN208077027U (en) | A kind of PLC controls thermostat |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |