CN212946057U - Semi-automatic production line for electric water valve - Google Patents
Semi-automatic production line for electric water valve Download PDFInfo
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- CN212946057U CN212946057U CN202021541289.5U CN202021541289U CN212946057U CN 212946057 U CN212946057 U CN 212946057U CN 202021541289 U CN202021541289 U CN 202021541289U CN 212946057 U CN212946057 U CN 212946057U
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Abstract
The utility model discloses a semi-automatic production line of electronic water valve, beat the sign indicating number device, the installation device, automatic pressure equipment device, the procedure burns record and interior hourglass test, locking device, first executor end airtight test equipment, second executor end airtight test equipment and unloader set gradually, and beat the sign indicating number device, the installation device, automatic pressure equipment device, the procedure burns record and interior hourglass test, locking device, all realize the conveying through the conveyer belt between first executor end airtight test equipment and the second executor end airtight test equipment, beat the sign indicating number device, the installation device, automatic pressure equipment device, the procedure burns record and interior hourglass test, locking device, first executor end airtight test equipment and second executor end airtight test equipment all are equipped with the frame. The semi-automatic production of the electronic water valve is realized, and the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to a water valve production technical field, in particular to semi-automatic production line of electronic water valve.
Background
The electronic water valve is an indispensable part in the industrial agricultural production at present, but the electric water valve production line is lacked in the prior art, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a semi-automatic production line of electronic water valve to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a semi-automatic production line of an electric water valve comprises a code printing device, an installation device, an automatic press-fitting device, a program burning and inner leakage test, a locking device, a first actuator end air tightness test device, a second actuator end air tightness test device and a discharging device, wherein the code printing device, the installation device, the automatic press-fitting device, the program burning and inner leakage test, the locking device, the first actuator end air tightness test device, the second actuator end air tightness test device and the discharging device are sequentially arranged, and the code printing device, the mounting device, the automatic press-fitting device, the program burning and inner leakage testing device, the locking device, the first actuator end airtight testing device and the second actuator end airtight testing device are all transmitted by a transmission belt, the code printing device, the mounting device, the automatic press-fitting device, the program burning and inner leakage testing device, the locking device, the first actuator end air tightness testing device and the second actuator end air tightness testing device are all provided with a rack.
Further, beat the sign indicating number device and include screw feeder, motor charging tray, PCB charging tray, worm vibration dish, sweep sign indicating number rifle, PCB board pressure equipment, the PCB board is screwed up, motor magnetic ring pressure equipment, motor worm pressure equipment and motor pressure equipment, both ends about frame top dorsal part are established to screw feeder and worm vibration dish, both ends about frame top front side are established to motor charging tray and PCB charging tray, it establishes at the frame front end to sweep the sign indicating number rifle, PCB board pressure equipment, PCB board is screwed up, motor magnetic ring pressure equipment, motor worm pressure equipment and motor pressure equipment are the circumference form and distribute.
Further, installation device includes that first vibration dish, first four-axis manipulator, automatic scribble axle, second four-axis manipulator, first valve body charging tray, cylinder and second vibration dish, and first vibration dish, first four-axis manipulator, automatic scribble axle, second four-axis manipulator, valve body charging tray, cylinder and second vibration dish all establish the top in the frame, and first vibration dish is equipped with two, both ends around all in frame top left side, first four-axis manipulator establishes between two first vibration dishes, first vibration dish dorsal part is equipped with automatic scribbles the axle, first four-axis manipulator right side is equipped with second four-axis manipulator, second four-axis manipulator front side right-hand member is equipped with second vibration dish, the right side of second four-axis manipulator is equipped with cylinder and 12 first valve body charging trays.
Further, the automatic press-fitting device comprises a second valve body material tray, a valve core material tray, a first station, a second station, a third station, a fourth station, a fifth station, a sixth station and a central station, wherein the valve body material tray and the valve core material tray are arranged at two ends of the front side of the frame, the first station, the second station, the third station, the fourth station, the fifth station and the sixth station are circumferentially arranged, the central station is arranged at the center, and the first station is used for feeding; the second station is used for press mounting the X-shaped ring; the third station is used for pressing the first and the third annular rings; the fourth station is used for press-mounting a second special-shaped ring and a fourth special-shaped ring; the fifth station is used for secondary press mounting of four special-shaped rings; the sixth station is a press-fitting valve core, and the central station is used for detecting a camera.
Further, the program burning and inner leakage testing comprises a pressing cylinder, a first nylon spinning positioning, a second nylon spinning positioning and a third nylon spinning positioning; and the pressing cylinder, the first nylon spinning positioning, the second nylon spinning positioning and the third nylon spinning positioning are arranged in a straight line from left to right at the top end of the rack.
Furthermore, the screw locking device comprises a locking device, and the locking device comprises a laser welding machine, a pressing group price and a station conversion cylinder.
Furthermore, the first actuator end airtightness testing equipment comprises a code reader and a first jig, and the code reader and the first jig are both arranged at the top end of the rack.
Further, the second actuator end airtightness testing device comprises a testing fixture, a second jig, a camera, a material box, a display screen, a fluorescent lamp and a fan; the fluorescent lamp fixture comprises a rack, a detection tool, a camera, a display screen, a rack support frame, a fluorescent lamp and a fan, wherein the detection tool and a second fixture are arranged on a table top of the rack, the camera is arranged above the rack and is fixed through the rack support frame, the rack support frame is provided with a plurality of material boxes, the display screen is arranged above the material boxes, and the fluorescent lamp and the fan are arranged at the top.
Further, the blanking device comprises a product packaging box, an electronic scale, a sensor and an unqualified material frame; the product packaging box is arranged at the top end of the electronic scale, the sensor is arranged below the electronic scale, and the unqualified material frame is arranged below the sensor.
Compared with the prior art, the beneficial effects of the utility model are that:
firstly, laser coding is carried out, and a PCB and a motor assembly are installed.
1. Manually feeding, and performing laser coding on the upper surface of the valve body;
2. scanning the PCB manually and feeding;
3. detecting the PCB press-fitting process (adopting servo electric cylinder press-fitting) through a displacement sensor and a pressure sensor;
4, automatically locking the screws of the pcb;
5. a motor is provided with a magnetic ring worm (a servo electric cylinder is adopted for press mounting);
6. press-fitting the motor (press-fitting by adopting a servo electric cylinder);
7. and (5) manual blanking.
The semi-automatic production of the electronic water valve is realized, and the production efficiency is greatly improved.
Drawings
Fig. 1 is a production line diagram of a semi-automatic production line of an electric water valve of the utility model;
FIG. 2 is a schematic view of a code printing device of a semi-automatic production line of an electric water valve of the present invention;
fig. 3 is a schematic view of an installation device of a semi-automatic production line of an electric water valve of the present invention;
fig. 4 is a schematic view of an automatic press-fitting device of a semi-automatic production line of an electric water valve of the present invention;
fig. 5 is a schematic view of program burning and inner leakage testing of a semi-automatic production line of an electric water valve of the present invention;
fig. 6 is a schematic view of a locking device of a semi-automatic production line of an electric water valve of the present invention;
fig. 7 is a schematic view of a first actuator end airtightness testing apparatus of a semi-automatic production line for an electric water valve according to the present invention;
fig. 8 is the utility model relates to an airtight test equipment of second executor end and unloader schematic diagram of semi-automatic production line of electronic water valve.
The reference numerals are explained below:
in the figure: 1. a code printing device; 111. a screw feeder; 112. an electronic tray; 113. a PCB material tray; 114. a worm vibration disk; 115. a code scanning gun; 116. pressing the PCB; 117. screwing the PCB; 118. press mounting of a motor magnetic ring; 119. press-fitting a motor worm; 120. press mounting of a motor; 2. a mounting device; 211. a first vibratory pan; 212. a first four-axis manipulator; 213. automatically coating a shaft; 214. a second four-axis manipulator; 215. a first valve body tray; 216. a cylinder; 217. A second vibratory pan; 3. an automatic press-fitting device; 311. a second valve body tray; 312. a spool tray; 313. a first station; 314. a second station; 315. a third station; 316. a fourth station; 317 a fifth station; 318. a sixth station; 319. a central station; 4. program burning and inner leakage testing; 411. a pressing cylinder; 412. first nylon spinning positioning; 413. second nylon spinning positioning; 414. positioning a third nylon yarn; 5. a screw locking device; 511. a locking device; 6. a first actuator end airtightness testing device; 611. a code reader; 612. a first jig; 7. a second actuator end airtightness testing device; 711. a checking fixture; 712. a second jig; 713. A camera; 714. a magazine; 715. a display screen; 716. a fluorescent lamp; 717. a fan; 8. a blanking device; 811. product packing cases; 812. an electronic scale; 813 sensors; 814. unqualified material frames; 9. and (4) a conveyor belt.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Several embodiments of the invention are given in the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-8, the present invention provides a technical solution:
a semi-automatic production line of an electric water valve comprises a code printing device 1, a mounting device 2, an automatic press-fitting device 3, a program burning and inner leakage test 4, a locking device 5, a first actuator end air tightness test device 6, a second actuator end air tightness test device 7 and a discharging device 8, wherein the code printing device 1, the mounting device 2, the automatic press-fitting device 3, the program burning and inner leakage test 4, the locking device 5, the first actuator end air tightness test device 6, the second actuator end air tightness test device 7 and the discharging device 8 are sequentially arranged, the code printing device 1, the mounting device 2, the automatic press-fitting device 3, the program burning and inner leakage test 4, the locking device 5, the first actuator end air tightness test device 6 and the second actuator end air tightness test device 7 are all conveyed through a conveying belt 9, and the code printing device 1, the mounting device 2, the program burning and inner leakage test 4, the locking device 5, the, The automatic press-fitting device 3, the program burning and inner leakage testing device 4, the locking device 5, the first actuator end air tightness testing device 6 and the second actuator end air tightness testing device 7 are all provided with a rack.
In order to further improve an electronic water valve semi-automatic production line's service function, beat sign indicating number device 1 and include screw feeder 111, motor charging tray 112, PCB charging tray 113, worm vibration dish 114, sweep sign indicating number rifle 115, PCB board pressure equipment 116, the PCB board is screwed up 117, motor magnetic ring pressure equipment 118, motor worm press 119 dress and motor pressure equipment 120, both ends about frame top dorsal part are established to screw feeder 111 and worm vibration dish 114, both ends about frame top front side are established to motor charging tray 112 and PCB charging tray 113, it establishes at the frame front end to sweep sign indicating number rifle 115, PCB board pressure equipment 116, PCB board are screwed up 117, motor magnetic ring pressure equipment 118, motor worm press 119 dress and motor pressure equipment 120 are the circumference form and distribute.
In order to further improve the use function of the semi-automatic production line of the electric water valve, the mounting device 2 comprises a first vibrating disk 211, a first four-shaft mechanical arm 212, an automatic coating shaft 213, a second four-shaft mechanical arm 214, a first valve body tray 215, an air cylinder 216 and a second vibrating disk 217, and the first vibration disk 211, the first four-axis manipulator 212, the automatic coating axis 213, the second four-axis manipulator 214, the valve body tray 215, the cylinder 216 and the second vibration disk 217 are all arranged at the top end of the frame, two first vibration disks 211 are arranged at the front end and the rear end of the left side of the top end of the frame, the first four-axis robot 212 is disposed between two first vibration disks 211, an automatic coating axis 213 is disposed at the back side of the first vibration disks 211, the right side of the first four-axis manipulator 212 is provided with a second four-axis manipulator 214, the right end of the front side of the second four-axis manipulator 214 is provided with a second vibrating disk 217, the right side of the second four-shaft mechanical arm 214 is provided with an air cylinder 216 and 12 first valve body trays 215.
In order to further improve the use function of the semi-automatic production line of the electric water valve, the automatic press-fitting device 3 comprises a second valve body material tray 311, a valve core material tray 312, a first station 313, a second station 314, a third station 315, a fourth station 316, a fifth station 317, a sixth station 318 and a central station 319, the valve body material tray 311 and the valve core material tray 312 are arranged at two ends of the front side of the frame, the first station 313, the second station 314, the third station 315, the fourth station 316, the fifth station 317 and the sixth station 318 are arranged in a circumferential manner, the central station 319 is arranged at the center, and the first station 313 is used for feeding; the second station 314 is used for press mounting an X-shaped ring; the third station 315 is used for pressing the first and third annular rings; the fourth station 316 is used for press-fitting a second special-shaped ring and a fourth special-shaped ring; the fifth station 317 is used for secondary press mounting of four special-shaped rings; the sixth station 318 is a press-fit valve element, and the central station 319 is camera detection.
In order to further improve the use function of the semi-automatic production line of the electric water valve, the program burning and inner leakage test 4 comprises a pressing cylinder 411, a first nylon spinning positioning 412, a second nylon spinning positioning 413 and a third nylon spinning positioning 414; and the pressing cylinder 411, the first nylon spinning positioning 412, the second nylon spinning positioning 413 and the third nylon spinning positioning 414 are arranged in a straight line from left to right at the top end of the frame.
In order to further improve the use function of the semi-automatic production line of the electric water valve, the screw locking device 5 comprises a locking device 511, and the locking device 511 comprises a laser welding machine, a pressing group price and a station switching cylinder.
In order to further improve the use function of the semi-automatic production line of the electric water valve, the first actuator-end air-tightness testing device 6 includes a code reader 611 and a first fixture 612, and the code reader 611 and the first fixture 612 are both disposed at the top end of the rack.
In order to further improve the use function of the semi-automatic production line of the electric water valve, the second actuator end air tightness testing device 7 comprises a gauge 711, a second jig 712, a camera 713, a material box 714, a display screen 715, a fluorescent lamp 716 and a fan 717; the inspection tool 711 and the second jig 712 are arranged on the table top of the rack, the camera 713 is arranged above the rack and fixed through a rack support frame, the rack support frame is provided with a plurality of material boxes 714, the display screen 715 is arranged above the material boxes 714, and the fluorescent lamp 716 and the fan 717 are arranged at the top.
In order to further improve the use function of the semi-automatic production line of the electric water valve, the blanking device 8 comprises a product packing box 811, an electronic scale 812, a sensor 813 and a unqualified material frame 814; the product packaging box 811 is arranged at the top end of the electronic scale 812, the sensor 813 is arranged below the electronic scale 812, and the unqualified material frame 814 is arranged below the sensor 813.
The operation process comprises the following steps:
firstly, laser coding is carried out, and a PCB and a motor assembly are installed.
1. Manually feeding, and performing laser coding on the upper surface of the valve body;
2. scanning the PCB manually and feeding;
3. detecting the PCB press-fitting process (adopting servo electric cylinder press-fitting) through a displacement sensor and a pressure sensor;
4, automatically locking the screws of the pcb;
5. a motor is provided with a magnetic ring worm (a servo electric cylinder is adopted for press mounting);
6. press-fitting the motor (press-fitting by adopting a servo electric cylinder);
7. and (5) manual blanking.
The semi-automatic production of the electronic water valve is realized, and the production efficiency is greatly improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a semi-automatic production line of electronic water valve, burns record and interior hourglass test (4), locking device (5), first executor end airtight test equipment (6), second executor end airtight test equipment (7) and unloader (8) including beating sign indicating number device (1), installation device (2), automatic pressure equipment device (3), procedure, its characterized in that: the code printing device (1), the mounting device (2), the automatic press-fitting device (3), the program burning and inner leakage testing device (4), the locking device (5), the first actuator end air tightness testing device (6), the second actuator end air tightness testing device (7) and the blanking device (8) are arranged in sequence, and the code printing device (1), the mounting device (2), the automatic press-fitting device (3), the program burning and inner leakage testing device (4), the locking device (5), the first actuator end air tightness testing device (6) and the second actuator end air tightness testing device (7) are all transmitted by a transmission belt (9), the code printing device (1), the mounting device (2), the automatic press-fitting device (3), the program burning and inner leakage testing device (4), the locking device (5), the first actuator end airtightness testing device (6) and the second actuator end airtightness testing device (7) are all provided with racks.
2. The semi-automatic production line of the electric water valve as claimed in claim 1, wherein: beat sign indicating number device (1) and include screw feeder (111), motor charging tray (112), PCB charging tray (113), worm vibration dish (114), sweep sign indicating number rifle (115), PCB board pressure equipment (116), PCB board are screwed up (117), motor magnetic ring pressure equipment (118), motor worm press (119) dress and motor pressure equipment (120), both ends about frame top dorsal part are established in screw feeder (111) and worm vibration dish (114), both ends about frame top dorsal part are established in motor charging tray (112) and PCB charging tray (113), it establishes at frame top front end to sweep sign indicating number rifle (115), establish at the frame front end, PCB board pressure equipment (116), PCB board are screwed up (117), motor magnetic ring pressure equipment (118), motor worm press (119) dress and motor pressure equipment (120) are the circumference and describe and distribute.
3. The semi-automatic production line of the electric water valve as claimed in claim 1, wherein: the mounting device (2) comprises a first vibrating disc (211), a first four-shaft mechanical arm (212), an automatic coating shaft (213), a second four-shaft mechanical arm (214), a valve body material disc (215), an air cylinder (216) and a second vibrating disc (217), wherein the first vibrating disc (211), the first four-shaft mechanical arm (212), the automatic coating shaft (213), the second four-shaft mechanical arm (214), the first valve body material disc (215), the air cylinder (216) and the second vibrating disc (217) are arranged on the top end of the rack, the first vibrating disc (211) is provided with two vibrating discs, the front end and the rear end of the rack are arranged on the left side of the top end of the rack, the first four-shaft mechanical arm (212) is arranged between the two first vibrating discs (211), the automatic coating shaft (213) is arranged on the back side of the first vibrating disc (211), the second four-shaft mechanical arm (214) is arranged on the right side of the first four-shaft mechanical arm (212), the second vibrating disc (217) is arranged, and the right side of the second four-shaft mechanical arm (214) is provided with an air cylinder (216) and 12 first valve body trays (215).
4. The semi-automatic production line of the electric water valve as claimed in claim 1, wherein: the automatic press-fitting device (3) comprises a second valve body material tray (311), a valve core material tray (312), a first station (313), a second station (314), a third station (315), a fourth station (316), a fifth station (317), a sixth station (318) and a central station (319), the valve body material tray (311) and the valve core material tray (312) are arranged at two ends of the front side of the frame, the first station (313), the second station (314), the third station (315), the fourth station (316), the fifth station (317) and the sixth station (318) are arranged circumferentially, the central station (319) is arranged at the center, and the first station (313) is used for feeding; the second station (314) is used for pressing an X-shaped ring; the third station (315) is used for pressing the first annular ring and the third annular ring; the fourth station (316) is used for press-mounting a second special-shaped ring and a fourth special-shaped ring; the fifth station (317) is used for carrying out secondary press mounting on four special-shaped rings; the sixth station (318) is a press-fitting valve core, and the central station (319) is used for camera detection.
5. The semi-automatic production line of the electric water valve as claimed in claim 1, wherein: the program burning and inner leakage testing (4) comprises a pressing cylinder (411), a first nylon spinning positioning (412), a second nylon spinning positioning (413) and a third nylon spinning positioning (414); and the pressing cylinder (411), the first nylon spinning positioning (412), the second nylon spinning positioning (413) and the third nylon spinning positioning (414) are arranged in a straight line from left to right at the top end of the rack.
6. The semi-automatic production line of the electric water valve as claimed in claim 1, wherein: the screw locking device (5) comprises a locking device (511), and the locking device (511) comprises a laser welding machine, a pressing group price and a station switching cylinder.
7. The semi-automatic production line of electric water valves of claim 1, comprising: the method is characterized in that: the first actuator end airtightness testing device (6) comprises a code reader (611) and a first fixture (612), and the code reader (611) and the first fixture (612) are arranged at the top end of the rack.
8. The semi-automatic production line of the electric water valve as claimed in claim 1, wherein: the second actuator end airtight testing device (7) comprises a gauge (711), a second jig (712), a camera (713), a material box (714), a display screen (715), a fluorescent lamp (716) and a fan (717); the fixture (711) and the second jig (712) are arranged on the table top of the rack, the camera (713) is arranged above the rack and fixed through a rack supporting frame, the rack supporting frame is provided with a plurality of material boxes (714), the display screen (715) is arranged above the material boxes (714), and the fluorescent lamp (716) and the fan (717) are arranged at the top.
9. The semi-automatic production line of the electric water valve as claimed in claim 1, wherein: the blanking device (8) comprises a product packing box (811), an electronic scale (812), a sensor (813) and an unqualified material frame (814); the product packaging box (811) is arranged at the top end of the electronic scale (812), the sensor (813) is arranged below the electronic scale (812), and the unqualified material frame (814) is arranged below the sensor (813).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021541289.5U CN212946057U (en) | 2020-07-30 | 2020-07-30 | Semi-automatic production line for electric water valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021541289.5U CN212946057U (en) | 2020-07-30 | 2020-07-30 | Semi-automatic production line for electric water valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212946057U true CN212946057U (en) | 2021-04-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021541289.5U Active CN212946057U (en) | 2020-07-30 | 2020-07-30 | Semi-automatic production line for electric water valve |
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| Country | Link |
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| CN (1) | CN212946057U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523277A (en) * | 2022-01-25 | 2022-05-24 | 广东佳骏科技有限公司 | Detection and installation device applied to automatic detection and installation of electromagnetic valve of water heater |
-
2020
- 2020-07-30 CN CN202021541289.5U patent/CN212946057U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523277A (en) * | 2022-01-25 | 2022-05-24 | 广东佳骏科技有限公司 | Detection and installation device applied to automatic detection and installation of electromagnetic valve of water heater |
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