CN212931350U - Flatness CCD automatic measuring equipment - Google Patents
Flatness CCD automatic measuring equipment Download PDFInfo
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- CN212931350U CN212931350U CN202022166696.9U CN202022166696U CN212931350U CN 212931350 U CN212931350 U CN 212931350U CN 202022166696 U CN202022166696 U CN 202022166696U CN 212931350 U CN212931350 U CN 212931350U
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Abstract
The utility model discloses an automatic measuring equipment of plane degree CCD, include: the device comprises a rack, an upper hood, a first detection station, a second detection station, a CCD detection module, a product transplanting module and a code scanner; an upper hood is arranged at the upper end of the frame; a first detection station and a second detection station are respectively arranged at the bottom end of the interior of the upper hood, and the first detection station and the second detection station are the same; a CCD detection module is arranged on the left side of the upper end inside the upper hood; a product transplanting module is arranged on the right side of the CCD detection module; the code scanner is arranged at the middle front end of the junction of the first detection station and the second detection station. The device has the advantages of simple structure, reasonable design, convenient operation, high working efficiency and convenient large-scale popularization and application.
Description
Technical Field
The utility model belongs to the technical field of mechanical testing equipment technique and specifically relates to an automatic equipment of measurationing of plane degree CCD is related to.
Background
With the continuous development and progress of the society, the process requirements of products are higher and higher, especially the quality requirements of the appearance surfaces of the products, wherein the flatness (flatness) is a very critical parameter, because the variety of the products is various, the traditional measuring method is not only time-consuming and labor-consuming, but also has human errors in production, if each product corresponds to a special measuring device, the number of the measuring devices is very large, the cost required to be consumed is also very high, how to quickly and accurately determine whether the produced products meet the corresponding flatness (flatness) requirements, and the generation of defective products in batch is avoided, so that the method is an important factor in the whole production process and is also a problem which is urgently required to be solved at present.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic measuring equipment of plane degree CCD.
To achieve the above object, the present invention adopts the following:
a flatness CCD automatic measuring device comprises: the device comprises a rack, an upper hood, a first detection station, a second detection station, a CCD detection module, a product transplanting module and a code scanner; an upper hood is arranged at the upper end of the frame; a first detection station and a second detection station are respectively arranged at the bottom end of the interior of the upper hood, and the first detection station and the second detection station are the same; a CCD detection module is arranged on the left side of the upper end inside the upper hood; a product transplanting module is arranged on the right side of the CCD detection module; the code scanner is arranged at the middle front end of the junction of the first detection station and the second detection station.
Preferably, the CCD detection module includes a camera fixing frame, an LED camera light compensation plate and a CCD intelligent industrial camera; a camera fixing frame is arranged in the CCD detection module; a CCD intelligent industrial camera is arranged on the camera fixing frame; and an LED camera light supplementing plate is arranged on one side of the CCD intelligent industrial camera, and the CCD intelligent industrial camera and the LED camera light supplementing plate are matched for use.
Preferably, CCD intelligent industrial cameras are not less than two, are respectively arranged on the two sides of the left side of the camera fixing frame and are fixed with the camera fixing frame through bolts.
Preferably, the number of the CCD intelligent industrial camera and the number of the LED camera light supplementing plates are the same.
Preferably, the camera fixing frame is made of a metal material.
Preferably, the first detection station comprises a Y-axis servo module, an X-axis servo module, a laser position sensor, a product detection jig and a jig transplanting cylinder; an X-axis servo module is arranged on the rear side of the upper end of the first detection station; a Y-axis servo module is arranged on one side of the upper end of the first detection station; arranging a laser displacement sensor at the front side of the X-axis servo module; a jig moving cylinder is arranged in the longitudinal direction of the first detection station; the upper end of the jig moving cylinder is provided with a product detection jig, and the product detection jig and the jig transplanting cylinder are matched for use.
Preferably, the X-axis servo module, the Y-axis servo module and the jig transplanting cylinder are fixed with the first detection station through bolts.
The utility model has the advantages of it is following:
the device has simple structure, reasonable design, convenient operation and high working efficiency, realizes self code scanning of two-dimensional codes and bar codes on products and automatic identification of product information through a professional code scanner, and calls a corresponding measuring program to a software background; taking images according to the mechanism shape of the product by a CCD intelligent industrial camera, calculating the corresponding product size, establishing corresponding measurement coordinates, and correcting the coordinate position of a measurement point according to a corresponding measurement program; the linear motor type two-axis horizontal platform drives the laser displacement sensor to move to corresponding coordinates for measurement, corresponding measurement results are calculated through professional software, and corresponding reports are generated.
Drawings
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of the automatic flatness CCD measuring device of the present invention.
Figure 2 is the utility model discloses detect station schematic diagram.
Fig. 3 is a schematic view of the CCD detection module of the present invention.
In the figures, the various reference numbers are:
the automatic detection device comprises a machine frame 1, a machine cover 2, a first detection station 3, a 31-Y-axis servo module, a 32-X-axis servo module, a 33-laser position sensor, a 34-product detection jig, a 35-jig transplanting cylinder, a 4-second detection station, a 5-CCD detection module, a 51-camera fixing frame, a 52-CCD intelligent industrial camera, a 53-LED camera light supplementing plate, a 6-product transplanting module and a 7-code scanner.
Detailed Description
In order to illustrate the invention more clearly, the invention is further described below with reference to preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
As shown in fig. 1 to 3, a flatness CCD automatic measuring apparatus includes: the device comprises a rack 1, an upper hood 2, a first detection station 3, a second detection station 4, a CCD detection module 5, a product transplanting module 6 and a code scanner 7, wherein the upper hood 2 is arranged at the upper end of the rack 1, the first detection station 3 and the second detection station 4 are respectively arranged at the bottom end of the interior of the upper hood 2, and the first detection station 3 is the same as the second detection station 4; set up CCD detection module 5 in the inside upper end left side of last aircraft bonnet 2, set up product transplanting module 6 on CCD detection module 5's right side, bar code scanner 7 sets up the well front end in detecting station 3 and No. two detection station 4 junctures.
Further, the CCD detection module 5 includes a camera fixing frame 51, an LED camera light supplementing plate 53 and a CCD intelligent industrial camera 52; set up camera fixed frame 51 in CCD detection module 5's inside, be provided with CCD intelligence industrial camera 52 on camera fixed frame 51, set up LED camera light supplement board 53 in one side of CCD intelligence industrial camera 52, and cooperate the application between CCD intelligence industrial camera 52 and the LED camera light supplement board 53.
Further, the number of the CCD intelligent industrial cameras 52 is not less than two, and the CCD intelligent industrial cameras are respectively disposed on both sides of the left side of the camera fixing frame 51, and are fixed to the camera fixing frame 51 by bolts.
Further, the number of the CCD intelligent industrial cameras 52 is the same as that of the LED camera light supplementing plates 53.
Further, the camera fixing frame 51 is made of a metal material.
Further, the first detection station 3 comprises a Y-axis servo module 31, an X-axis servo module 32, a laser position sensor 33, a product detection jig 34 and a jig transplanting cylinder 35; set up X axle servo module 32 at the upper end rear side of a detection station 3, set up Y axle servo module 31 in the upper end one side of a detection station 3, set up laser displacement sensor 33 in the front side of X axle servo module 32, set up tool removal cylinder 34 in the longitudinal direction of a detection station 3, set up product detection tool 35 in the upper end of tool removal cylinder 34, and cooperate the application between product detection tool 35 and the tool removal cylinder 34.
Further, the X-axis servo module 32, the Y-axis servo module 31 and the jig transplanting cylinder 35 are fixed with the first detection station 3 through bolts.
The device realizes self-scanning of two-dimensional codes and bar codes on products and automatic identification of product information through a professional code scanner 7, and calls a corresponding measuring program to a software background; taking images according to the mechanism shape of the product through a CCD intelligent industrial camera 52, calculating the corresponding product size, establishing corresponding measurement coordinates, and correcting the coordinate position of a measurement point according to a corresponding measurement program; the linear motor type two-axis horizontal platform drives the laser displacement sensor 33 to move to corresponding coordinates for measurement, corresponding measurement results are calculated through professional software, and corresponding reports are generated.
The working principle of the device is as follows: firstly, starting a switch; secondly, manually returning the module to the original point; thirdly, manually taking the product, manually scanning the code at the code scanner, automatically identifying the product by equipment, and switching to a corresponding measurement program; manually placing the product after code scanning on a product detection jig of a first detection station, pressing a start button, detecting the position deviation of the product by using a CCD intelligent industrial camera, compensating the deviation data to a linear motor type two-axis horizontal platform, and then starting to detect the flatness of the product by using equipment; fifthly, after the first detection station is finished, the product transplanting module transplants the product from the first detection station to the second detection station, then the second detection station carries out detection, and after the second detection station is finished, the product transplanting module transplants the product onto the assembly line; feeding back the detection condition to a display screen by the equipment, and repeatedly performing a third action by a worker; and seventhly, repeating the three to six steps for cyclic operation.
Obviously, the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention, and it is obvious for those skilled in the art to make other variations or changes based on the above descriptions, and all the embodiments cannot be exhausted here, and all the obvious variations or changes that belong to the technical solutions of the present invention are still in the protection scope of the present invention.
Claims (7)
1. An automatic measuring device for a flatness CCD, comprising: the device comprises a rack, an upper hood, a first detection station, a second detection station, a CCD detection module, a product transplanting module and a code scanner; an upper hood is arranged at the upper end of the frame; a first detection station and a second detection station are respectively arranged at the bottom end of the interior of the upper hood, and the first detection station and the second detection station are the same; a CCD detection module is arranged on the left side of the upper end inside the upper hood; a product transplanting module is arranged on the right side of the CCD detection module; the code scanner is arranged at the middle front end of the junction of the first detection station and the second detection station.
2. The automatic measuring equipment of the flatness CCD as claimed in claim 1, wherein the CCD detecting module comprises a camera fixing frame, an LED camera light supplementing plate and a CCD intelligent industrial camera; a camera fixing frame is arranged in the CCD detection module; a CCD intelligent industrial camera is arranged on the camera fixing frame; and an LED camera light supplementing plate is arranged on one side of the CCD intelligent industrial camera, and the CCD intelligent industrial camera and the LED camera light supplementing plate are matched for use.
3. The automatic measuring equipment of claim 2, wherein the number of the CCD intelligent industrial cameras is not less than two, and the CCD intelligent industrial cameras are respectively arranged on the left two sides of the camera fixing frame and fixed with the camera fixing frame through bolts.
4. The apparatus of claim 2, wherein the number of CCD intelligent industrial cameras and the number of LED camera light compensation plates are the same.
5. The apparatus of claim 2, wherein the camera fixing frame is made of a metal material.
6. The automatic flatness CCD measuring device of claim 1, wherein the first detection station comprises a Y-axis servo module, an X-axis servo module, a laser position sensor, a product detection jig and a jig transplanting cylinder; an X-axis servo module is arranged on the rear side of the upper end of the first detection station; a Y-axis servo module is arranged on one side of the upper end of the first detection station; arranging a laser displacement sensor at the front side of the X-axis servo module; a jig moving cylinder is arranged in the longitudinal direction of the first detection station; the upper end of the jig moving cylinder is provided with a product detection jig, and the product detection jig and the jig transplanting cylinder are matched for use.
7. The automatic flatness CCD measuring device of claim 6, wherein the X-axis servo module, the Y-axis servo module and the jig transplanting cylinder are fixed to the first detection station by bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022166696.9U CN212931350U (en) | 2020-09-28 | 2020-09-28 | Flatness CCD automatic measuring equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022166696.9U CN212931350U (en) | 2020-09-28 | 2020-09-28 | Flatness CCD automatic measuring equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212931350U true CN212931350U (en) | 2021-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022166696.9U Active CN212931350U (en) | 2020-09-28 | 2020-09-28 | Flatness CCD automatic measuring equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212931350U (en) |
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2020
- 2020-09-28 CN CN202022166696.9U patent/CN212931350U/en active Active
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