CN220187637U - Press stick check out test set - Google Patents

Press stick check out test set Download PDF

Info

Publication number
CN220187637U
CN220187637U CN202321356380.3U CN202321356380U CN220187637U CN 220187637 U CN220187637 U CN 220187637U CN 202321356380 U CN202321356380 U CN 202321356380U CN 220187637 U CN220187637 U CN 220187637U
Authority
CN
China
Prior art keywords
module
positioning baffle
top surface
direction positioning
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202321356380.3U
Other languages
Chinese (zh)
Inventor
徐銮昌
罗佰威
郭振伟
李乐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Weihui Intelligent Technology Co ltd
Original Assignee
Guangdong Weihui Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Weihui Intelligent Technology Co ltd filed Critical Guangdong Weihui Intelligent Technology Co ltd
Priority to CN202321356380.3U priority Critical patent/CN220187637U/en
Application granted granted Critical
Publication of CN220187637U publication Critical patent/CN220187637U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Landscapes

  • Length Measuring Devices By Optical Means (AREA)

Abstract

The utility model discloses a bar pressing detection device, which comprises a bottom plate, wherein a reference plate is arranged in the middle of the top surface of the bottom plate, an X-direction positioning baffle extending forwards and backwards is arranged on the left side edge or the right side edge of the top surface of the reference plate, a Y-direction positioning baffle extending leftwards and rightwards is arranged on the front side edge or the rear side edge of the top surface of the reference plate, and the X-direction positioning baffle and the Y-direction positioning baffle can position a test fixture placed on the top surface of the reference plate; the edge of bottom plate top surface is equipped with a plurality of support columns, the top of a plurality of support columns is equipped with the XYZ module, be equipped with 3D structure light camera on the XYZ module, the XYZ module can drive 3D structure light camera back and forth, about the motion, 3D structure light camera can take a picture to the pressure stick on the test fixture. The utility model has reasonable structural design, adopts a 3D structure light camera photographing mode, rapidly and automatically photographs and detects the pressing rod of the whole test fixture area, and has high detection efficiency.

Description

Press stick check out test set
Technical Field
The utility model relates to the technical field of detection equipment, in particular to a bar pressing detection equipment.
Background
In the automobile electronic product industry, in the process of pasting PCBA board products, a clamp is required to be used for positioning, compressing and fixing all components. In a single PCBA board, a plurality of components with different sizes are arranged, so that a plurality of pressing rods with inconsistent diameter sizes and consistent heights can exist in a single fixture, and in order to prevent inaccurate positioning of the components on the PCBA board and inconsistent heights of the components, virtual welding or crushing is caused, and the pressing rods on the fixture are required to be detected to ensure the heights and the planeness of each pressing rod on the fixture. Such as: the number of the pressing rods on the single clamp is about 350, the cross section diameter of the dimension is 5 mm-20 mm, and the height of each pressing rod is uniform.
In the prior art, each pressing rod is manually and sequentially subjected to surface marking detection, so that the time is very consumed, and the detection efficiency is low.
Disclosure of Invention
The utility model aims to provide a press bar detection device, so that a 3D structured light camera is used for detecting the height and the flatness of a press bar of a clamp by visual fixed-point photographing through developing a single device, and the technical problem of low detection efficiency in the prior art is solved.
In order to achieve the above purpose, the technical scheme of the utility model provides a bar pressing detection device, which comprises a bottom plate, wherein a reference plate is arranged in the middle of the top surface of the bottom plate, an X-direction positioning baffle plate extending forwards and backwards is arranged on the left side edge or the right side edge of the top surface of the reference plate, a Y-direction positioning baffle plate extending leftwards and rightwards is arranged on the front side edge or the rear side edge of the top surface of the reference plate, and the X-direction positioning baffle plate and the Y-direction positioning baffle plate can position a test fixture placed on the top surface of the reference plate; the edge of bottom plate top surface is equipped with a plurality of support columns, the top of a plurality of support columns is equipped with the XYZ module, be equipped with 3D structure light camera on the XYZ module, the XYZ module can drive 3D structure light camera back and forth, about the motion, 3D structure light camera can take a picture to the pressure stick on the test fixture.
Further, the X-direction positioning baffle and the Y-direction positioning baffle are respectively provided with a first in-place sensor and a second in-place sensor, and the first in-place sensor and the second in-place sensor can detect whether a test fixture placed on the top surface of the reference plate is in place or not.
Further, the first in-place sensor and the second in-place sensor are travel switches, the detection contact of the first in-place sensor protrudes out of the inner side surface of the X-direction positioning baffle, and the detection contact of the second in-place sensor protrudes out of the inner side surface of the Y-direction positioning baffle.
Further, the X-direction positioning baffle is provided with a plurality of first grooves which are sequentially arranged along the front-back direction, the Y-direction positioning baffle is provided with a plurality of second grooves which are sequentially arranged along the left-right direction, the first in-place sensor can be mounted in the first grooves, and the second in-place sensor can be mounted in the second grooves.
Further, the surface of the reference plate is treated with teflon to smooth the surface of the reference plate.
Further, the bottom plate includes from left to right first bottom plate, shrouding, the second bottom plate that sets gradually, first bottom plate, shrouding, second bottom plate respectively individual shaping, the benchmark board set up in the top of shrouding, a plurality of support columns set up respectively in the top surface of first bottom plate the second bottom plate.
Further, the left and right sides of shrouding top surface are equipped with the supporting shoe respectively, and the left and right sides the supporting shoe respectively with the left and right sides of datum plate bottom surface is connected, the planarization of datum plate is controlled within 0.2mm.
Further, the XYZ module comprises an X-axis module extending forwards and backwards, a Y-axis module extending leftwards and rightwards and a Z-axis module extending upwards and downwards, wherein the X-axis module is fixed at the tops of the support columns, the Y-axis module is connected to the X-axis module in a sliding mode, the Z-axis module is connected to the Y-axis module in a sliding mode, and the 3D structure light camera is connected to the Z-axis module in a sliding mode.
Further, the top surface of first bottom plate is equipped with two along the front and back distribution the support column, the top surface of second bottom plate is equipped with two along the front and back distribution the support column, the quantity of X axle module includes two, the top of first bottom plate two the support column respectively with be located left side the front and back both ends of X axle module are connected, the top of second bottom plate two the support column respectively with be located right side the front and back both ends of X axle module are connected, the left and right sides both ends of Y axle module respectively with left and right sides the X axle module sliding connection.
Further, the press bar detection device further comprises a shell, the bottom plate and the XYZ module are arranged in the shell, and the shell is provided with a code scanning gun and a window shade.
In summary, the technical scheme of the utility model has the following beneficial effects: the utility model has reasonable structural design, the middle part of the top surface of the base plate is provided with the reference plate, the left side edge or the right side edge of the top surface of the reference plate is provided with the X-direction positioning baffle plate extending forwards and backwards, the front side edge or the rear side edge of the top surface of the reference plate is provided with the Y-direction positioning baffle plate extending leftwards and rightwards, and the X-direction positioning baffle plate and the Y-direction positioning baffle plate can position the test fixture arranged on the top surface of the reference plate; therefore, the test fixture can lean against the inner side surfaces of the X-direction positioning baffle plate and the Y-direction positioning baffle plate respectively through the two sides of the included angle, so that the test fixture can be rapidly positioned and in place. (2) A plurality of support columns are arranged on the edge of the top surface of the bottom plate, an XYZ module is arranged on the top of each support column, a 3D structure light camera is arranged on each XYZ module, the XYZ module can drive the 3D structure light camera to move up and down and left and right, and the 3D structure light camera can photograph the pressing rod on the test fixture; therefore, in the testing process, the XYZ module drives the 3D structure light camera to move up and down and left and right, and then drives the 3D structure light camera to carry out multi-point photographing on the press bar in the whole testing clamp area, so that the height and the flatness of the press bar are detected. According to the utility model, the press bar detection equipment is adopted, a 3D structure light camera photographing mode is adopted, the press bar in the whole test fixture area can be rapidly and automatically photographed and detected, the equipment detection only needs 2 minutes, and the detection efficiency is high.
Drawings
FIG. 1 is a schematic perspective view of the utility model with the housing removed;
FIG. 2 is a schematic perspective view of the present utility model;
FIG. 3 is a flow chart of the operation of the present utility model;
reference numerals illustrate: 1-bottom plate, 101-first bottom plate, 102-shrouding, 103-second bottom plate, 104-supporting block, 2-datum plate, 3-X direction positioning baffle, 301-first recess, 4-Y direction positioning baffle, 401-second recess, 5-test fixture, 6-support column, 7-XYZ module, 701-X-axis module, 702-Y-axis module, 703-Z-axis module, 8-3D structured light camera, 9-press bar, 10-first in-place sensor, 11-second in-place sensor, 12-casing, 13-code scanner, 14-window shade.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model, but the scope of protection of the present utility model is not limited.
In the present utility model, for a clearer description, the following description is made: the observer views fig. 1, the upper left side of the observer is set to the left, the lower right side of the observer is set to the right, the lower left side of the observer is set to the rear, the upper right side of the observer is set to the front, the upper side of the observer is set to the upper side, and the lower side of the observer is set to the lower side, it should be noted that the terms "front end", "rear end", "left side", "right side", "middle part", "upper side", "lower side" and the like in this text indicate orientations or positional relationships to be based on the orientations or positional relationships set in the drawings, and are merely for convenience of clearly describing the present utility model, not for indicating or suggesting that the structures or components referred to must have specific orientations, be constructed in specific orientations, and therefore should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," "fourth" and the like are used for clarity or to simplify the description, and are not to be construed as indicating or implying a relative importance or quantity.
Referring to fig. 1 to 3, the present embodiment provides a bar pressing detecting apparatus including a base plate 1, a reference plate 2 provided in the middle of the top surface of the base plate 1, an X-direction positioning baffle 3 provided on the left or right side edge of the top surface of the reference plate 2 extending in the front-rear direction, a Y-direction positioning baffle 4 provided on the front or rear side edge of the top surface of the reference plate 2 extending in the left-right direction, the X-direction positioning baffle 3, the Y-direction positioning baffle 4 being capable of positioning a test jig 5 placed on the top surface of the reference plate 2; the edge of bottom plate 1 top surface is equipped with a plurality of support columns 6, and the top of a plurality of support columns 6 is equipped with XYZ module 7, is equipped with 3D structure light camera 8 on the XYZ module 7, and XYZ module 7 can drive 3D structure light camera 8 back and forth, about, the motion, and 3D structure light camera 8 can take a picture to the pressure stick 9 on the test fixture 5. The function is as follows: (1) The middle part of the top surface of the bottom plate is provided with a reference plate, the left side edge or the right side edge of the top surface of the reference plate is provided with an X-direction positioning baffle plate extending forwards and backwards, the front side edge or the rear side edge of the top surface of the reference plate is provided with a Y-direction positioning baffle plate extending leftwards and rightwards, and the X-direction positioning baffle plate and the Y-direction positioning baffle plate can position a test fixture placed on the top surface of the reference plate; therefore, the test fixture can lean against the inner side surfaces of the X-direction positioning baffle plate and the Y-direction positioning baffle plate respectively through the two sides of the included angle, so that the test fixture can be rapidly positioned and in place. (2) A plurality of support columns are arranged on the edge of the top surface of the bottom plate, an XYZ module is arranged on the top of each support column, a 3D structure light camera is arranged on each XYZ module, the XYZ module can drive the 3D structure light camera to move up and down and left and right, and the 3D structure light camera can photograph the pressing rod on the test fixture; therefore, in the testing process, the XYZ module drives the 3D structure light camera to move up and down and left and right, and then drives the 3D structure light camera to carry out multi-point photographing on the press bar in the whole testing clamp area, so that the height and the flatness of the press bar are detected. According to the utility model, the press bar detection equipment is adopted, a 3D structure light camera photographing mode is adopted, the press bar in the whole test fixture area can be rapidly and automatically photographed and detected, the equipment detection only needs 2 minutes, and the detection efficiency is high. In the prior art, each pressing rod is manually and sequentially subjected to surface marking, the surface marking time is about 60 minutes, and the detection efficiency is low.
It should be noted that, (1) a 3D structured light camera is selected instead of other cameras such as CMOS and CCD cameras, mainly because CMOS and CCD cameras can only detect areas (i.e., the number of pixels), positions (i.e., concentration change points), and damages (concentration change amounts). Detecting a 2D plane (like a plan view) cannot efficiently detect the height, and if the height needs to be detected, a plurality of cameras need to be carried out, and the cost is high. The 3D structure light camera can detect the 2D plane and the height. The cost is low. (2) The reason for the multipoint photographing is that because the photographing area is fixed, the size of the photographing area is related to focusing of the camera, and the height of the whole equipment is fixed, the mounting height of the camera is limited, and the pressing rod height and the flatness of the test fixture can be effectively mastered only by taking the photos from more positions. (3) And judging the height and the flatness after photographing is completed, so as to obtain an analysis result. This aspect belongs to the conventional technology in the art, belongs to the problem of software algorithm, and has special algorithm for visual height measurement, so that the person skilled in the art can select the preferred structure according to the need, and detailed description thereof is omitted.
Specifically, the X-direction positioning baffle 3 and the Y-direction positioning baffle 4 are respectively provided with a first in-place sensor 10 and a second in-place sensor 11, and the first in-place sensor 10 and the second in-place sensor 11 can detect whether the test fixture 5 placed on the top surface of the reference plate 2 is in place or not. The function is as follows: by the arrangement of the first in-place sensor 10 and the second in-place sensor 11, whether the test jig 5 is put in place or flat can be detected.
Specifically, the first in-place sensor 10 and the second in-place sensor 11 are travel switches, the detection contact of the first in-place sensor 10 protrudes from the inner side surface of the X-direction positioning baffle 3, and the detection contact of the second in-place sensor 11 protrudes from the inner side surface of the Y-direction positioning baffle 4. The function is as follows: because the sensor is a travel switch, the sensor can detect when the test fixture is pressed against the sensor. Preferably, the detection part of the sensor protrudes 1-2 mm, and the side surface of the test fixture presses against the detection contact of the sensor, is completely pressed in, and abuts against the positioning baffle plate, so that the detection is performed.
Specifically, the X-direction positioning baffle 3 is provided with a plurality of first grooves 301 sequentially arranged along the front-back direction, the y-direction positioning baffle 4 is provided with a plurality of second grooves 401 sequentially arranged along the left-right direction, the first in-place sensor 10 can be mounted in the first grooves 301, and the second in-place sensor 11 can be mounted in the second grooves 401. The function is as follows: by reserving a plurality of grooves, if the size of the test fixture reaches 800 x 600mm, a sensor is needed to be additionally arranged, so that the test fixture is ensured to be in place by the side.
Specifically, the surface of the reference plate 2 is treated with teflon to smooth the surface of the reference plate 2. The function is as follows: the surface treatment is carried out by plating Teflon, the surface is smooth, and the test fixture can easily and horizontally move on the reference plate.
Specifically, the bottom plate 1 includes a first bottom plate 101, a sealing plate 102, and a second bottom plate 103 that are sequentially arranged from left to right, and the first bottom plate 101, the sealing plate 102, and the second bottom plate 103 are respectively and individually molded, and function: because the overall device size is typically 1.2 m by 1m (length by width), if the base plate 1 is made 1.2 m by 1m, flatness is not easily controlled and accuracy deviates from a point. Therefore, the first bottom plate 101, the sealing plate 102 and the second bottom plate 103 are respectively and independently formed, namely respectively processed, and the smaller the plate size is, the better the processing is, the better the precision is controlled, and the cost is low. The reference plate 2 is disposed above the sealing plate 102, and functions to: and a reference plate is independently arranged, so that the accurate gasket is conveniently padded, the leveling is realized, each shaft is relatively parallel to the reference plate, and the accuracy can be higher. The supporting columns 6 are respectively arranged on the top surfaces of the first bottom plate 101 and the second bottom plate 103.
Specifically, the left and right sides of the top surface of the sealing plate 102 are respectively provided with a supporting block 104, the supporting blocks 104 on the left and right sides are respectively connected with the left and right sides of the bottom surface of the reference plate 2, and the flatness of the reference plate 2 is controlled within 0.2mm. The function is as follows: the arrangement of the supporting blocks can well form supporting effect on the reference plate.
Specifically, the XYZ module 7 includes an X-axis module 701 extending forward and backward, a Y-axis module 702 extending leftward and rightward, and a Z-axis module 703 extending upward and downward, the X-axis module 701 is fixed on top of the plurality of support columns 6, the Y-axis module 702 is slidably connected to the X-axis module 701, the Z-axis module 703 is slidably connected to the Y-axis module 702, and the 3D structured light camera 8 is slidably connected to the Z-axis module 703. The function is as follows: the linear module drives the camera to move, so that the focusing and the distance changing of the camera are realized, and the position is adjusted, so that the clamp compatible with different length, width and height dimensions is realized, the repeated use rate of equipment is increased, and the development cost is reduced.
Specifically, the top surface of the first bottom plate 101 is provided with two support columns 6 distributed along the front and back direction, the top surface of the second bottom plate 103 is provided with two support columns 6 distributed along the front and back direction, the number of the X-axis modules 701 includes two, the tops of the two support columns 6 of the first bottom plate 101 are respectively connected with the front and back ends of the X-axis modules 701 located on the left side, the tops of the two support columns 6 of the second bottom plate 103 are respectively connected with the front and back ends of the X-axis modules 701 located on the right side, and the left and right ends of the Y-axis modules 702 are respectively connected with the X-axis modules 701 on the left and right sides in a sliding manner. The function is as follows: in this way, the stress distribution of the XYZ module 7 is better, and photographing is more convenient.
Specifically, the bar pressing detection equipment further comprises a machine shell 12, the base plate 1 and the XYZ module 7 are arranged in the machine shell 12, and the machine shell 12 is provided with a code scanning gun 13 and a window shade 14. The function is as follows: the window shade 14 is used for conveniently taking and putting the clamp, and if the normally opened and closed door influences the beat, the window shade is inconvenient. The window shade is similar to a common window shade and has a certain light shading function.
For further convenience, those skilled in the art will understand the technical solutions of the present utility model, the following will illustrate:
1. the system operation description of the utility model:
(1) The clamp is taken manually, the two-dimensional code on the tool code of the test clamp is scanned manually by the code scanning gun 13, and after scanning is completed, the clamp is placed in a workbench (namely a reference plate) and pushed to be positioned by the side.
(2) Inputting a tool number to call a detection program of a corresponding fixture;
(3) The starting buttons on the left side and the right side of the device are respectively pressed by two hands at the same time, the window shade 14 is automatically closed, the device automatically recognizes whether the clamp is put in place, and the 3D structure light camera automatically moves to the datum point to take a picture;
(4) Observing whether the 3D structure light camera acts or not through an observation window, and taking independent photos for 4 times;
description: the method has the advantages that the shooting is performed for 4 times, the beat speed is optimal, the shooting area is incomplete for 3 times, the shooting area is easy to repeat for 5 times, software is required to automatically screen out the repeated area, and the beat is influenced. In practice, the 4 points are the positions where the camera moves, and when the equipment is required to be debugged, the setting is performed according to the size of the clamp. The size of the clamp is determined without adding photographing points, and generally 4 points can be met.
(5) After photographing is completed, the window shade automatically opens the door, the display screen is observed, detection and analysis results are obtained, data are derived, and the clamp is manually taken.
2. For example, referring to fig. 3, the workflow is: the method comprises the steps of starting equipment, opening a shutter (namely a window shade on a shell), scanning codes (scanning the test jig by using a code scanner, and inputting a next step after the codes are input without scanning the codes), starting a button (a starting button on the shell, which is in a waiting state when not pressed), moving the jig to a camera scanning starting point position 1, sending a visual photographing command 1, waiting for a visual software reply 1, judging the visual software reply result 1, moving to a camera scanning starting point position 2, sending the visual photographing command 2, waiting for the visual software reply 2, judging the visual software reply result 2, moving to a camera scanning starting point position 3, sending the visual photographing command 3, waiting for the visual software reply 3, judging the visual software reply result 3, moving to a camera scanning starting point position 4, sending the visual photographing command 4, waiting for the visual software reply 4, waiting for the visual software end flow, acquiring and analyzing the result, performing data flow processing and maintaining data.
The analysis mode after the result is obtained and analyzed is illustrated by: four pictures are obtained, and the height analysis mode is as follows: each picture is analyzed and calculated by analyzing a group of data separately and integrating 4 groups. Flatness analysis mode: each picture is analyzed for one group of data separately, 4 groups are integrated together again for analysis and calculation, and finally the average value of 4 is calculated.
3. Defect solutions, practical examples:
A. in order to prevent inaccurate positioning of components on the PCBA board and inconsistent heights of the components, the height and the flatness of the pressing bars of the clamp are required to be controlled, and the pressing bars are required to be detected one by one. The number of the pressing bars on the single clamp is about 350 in this case, the diameter of the size cross section is about 3 mm-20 mm, and the heights are consistent. The number of the pressing bars is extremely large, the height of the pressing bars is required to be controlled to be 20mm plus or minus 0.1mm, and the flatness of the whole pressing bars is required to be 0.2mm.
When the height of the pressing rod is too high, for example, 20.12mm, components can be pressed, so that the components are offset and cannot be installed in place;
when the height of the pressing rod is too low, such as 19.85mm, the fixed components cannot be pressed;
when the flatness of the whole press bars exceeds 0.2mm, the whole components on the PCBA board can be offset, and the cold joint is easy to occur.
In order to improve the yield of PCBA board paster, consequently detect anchor clamps pressure stick height and planarization through using 3D structure light camera vision fixed point to shoot.
B. At present, the existing detection mode of the height and flatness of the pressing rod adopts manual meter-beating measurement and three-coordinate detection, has low detection efficiency and is easy to misdetect.
If the fixture needs to be rapidly and effectively positioned and fixed through development equipment, whether the measured fixture is in place or not can be monitored, the fixture is placed flatly, the rapid taking and the rapid transformation time are convenient to achieve and less than 5 minutes, and simultaneously, the fixture is compatible with 800mm in length, 600mm in length, 180mm in height and maximum dimension of the measured fixture, 400mm in minimum dimension and 80mm in length, 400mm in minimum dimension.
In order to solve the problems, a reference plate is designed in the equipment, the flatness of the placing clamp is guaranteed to be 0.15mm, and the clamp is positioned by two sides respectively by using 2 in-place sensors and positioning baffles of an XY axis, so that the clamp is positioned quickly and in place.
And the camera positions are adjusted by adopting the mode of carrying 3D structure light cameras on the X-axis, Y-axis and Z-axis linear modules respectively so as to be compatible with clamps with different lengths, widths and heights.
Wherein, when different clamps are compatible, the XYZ axes can be driven. In the test process, the camera can also move through the XZY shaft to realize multi-point photographing.
C. In order to facilitate rapid identification and screening of the press bars, after the 3D structure light camera is adopted for scanning, a background automatically marks the press bars and displays the press bars on a display screen in a picture mode.
Description: and (3) taking one calibrated pressing rod as a reference, and comparing other pressing rods with the reference pressing rod in data.
When the dimensions deviate negatively, the cumulative average of signed values across all press bars is given an absolute sign. Thereby judging the flatness and the height.
4. Summarizing: the novel 3D structure light camera vision detection fixture has the functions of detecting the height, flatness and the like of the pressing rod, the 3D structure light camera is used for performing multipoint positioning photographing, the height and flatness of the pressing rod in the fixture are detected, and meanwhile, the distance is adjusted through movement of the camera, so that the novel 3D structure light camera vision detection fixture can be compatible with multiple fixtures with different heights. The operation of each motion mechanism is controlled through the PC of the upper computer, and each pressing rod is quickly and automatically selected for calibration through one-key importing of the processed fixture 2D drawing. And in the photographing process, photographing detection analysis is carried out on the pressing bars in the whole area respectively, so that the detection efficiency is improved, the height and the flatness of each pressing bar of the clamp are ensured, the false detection of the pressing bars of the manual detection clamp is reduced, and the reject ratio of the patch PCBA is greatly reduced.
Description: the original 2D drawing is not compared with the picture shot by the 3D camera, the press bar is firstly selected by the clamp 2D drawing, and the press bar calibration tool can be quickly and automatically selected when the clamp 2D drawing is subsequently used for calibrating a visual template, so that the clamp 2D drawing belongs to the pre-processing work.
Judging whether the pressing rod is qualified or not, wherein the pressing rod is automatically set within a certain parameter tolerance range, and the internal program analysis data of the picture software shot by the 3D camera belongs to a conventional software algorithm.
The 2D drawing is only theoretical data and is used for pre-processing, and belongs to calibration, but the 3D camera shoots, and the shooting is of a physical clamp, and the clamp has machining errors. It is therefore desirable to know what the errors exist between the theoretical data of the design jig and the physical jig, which is what we want.
5. In summary, the technical scheme of the utility model has the following effects:
1. in the prior art, each pressing rod is manually and sequentially subjected to surface marking, the surface marking time is about 60 minutes, and the detection efficiency is low.
The utility model adopts the 3D structure light camera photographing mode to rapidly and automatically detect and analyze the press bar in the whole test fixture area, the equipment detection only needs 2 minutes, and the detection efficiency is high.
2. The prior art is a manual dial indicator beating mode, the dial indicator value is visually observed, then computer statistical data is input, manual measurement is performed for 60 minutes, fatigue is easy to form, false measurement is easy to cause, and meanwhile, data recording errors are easy to cause, and the accuracy is low.
The utility model uses the press bar detection equipment, so that the false detection rate of the press bar detection is low, the data is automatically recorded, the abnormal data is screened, and the data is 100% accurate.
3. In the prior art, the pressing bars can be accurately distinguished only by marking the pressing bars through data.
The utility model uses the press bar detection equipment, after scanning, the picture is displayed in the screen, and the press bar is automatically marked with serial numbers, thereby being convenient and quick to identify the press bar.
Taking a picture through a 3D structured light camera, using a visual algorithm, taking the upper left corner as a starting point, and adding an identification serial number into the picture from the lower left corner to the right corner.
4. In the prior art, three-coordinate detection is used, special on-duty training operation is needed, the operation is complex, and the specialization is strong.
The press bar detection equipment is used at present, the operation mode is simple and convenient, and after the corresponding fixture program template is selected, the press bar detection equipment can be completed by only pressing the double start buttons without special training of operation skills.
While the foregoing is directed to the preferred embodiments of the present utility model, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the utility model, such changes and modifications are also intended to be within the scope of the utility model.

Claims (10)

1. The utility model provides a press stick check out test set, includes bottom plate (1), its characterized in that: the middle part of the top surface of the base plate (1) is provided with a reference plate (2), the left side edge or the right side edge of the top surface of the reference plate (2) is provided with an X-direction positioning baffle (3) extending forwards and backwards, the front side edge or the rear side edge of the top surface of the reference plate (2) is provided with a Y-direction positioning baffle (4) extending leftwards and rightwards, and the X-direction positioning baffle (3) and the Y-direction positioning baffle (4) can position a test fixture (5) arranged on the top surface of the reference plate (2); the edge of bottom plate (1) top surface is equipped with a plurality of support columns (6), the top of a plurality of support columns (6) is equipped with XYZ module (7), be equipped with 3D structure light camera (8) on XYZ module (7), XYZ module (7) can drive 3D structure light camera (8) back-and-forth up-and-down left-right movement, 3D structure light camera (8) can take a picture pressure stick (9) on test fixture (5).
2. The press bar detection apparatus according to claim 1, wherein: the X-direction positioning baffle (3) and the Y-direction positioning baffle (4) are respectively provided with a first in-place sensor (10) and a second in-place sensor (11), and the first in-place sensor (10) and the second in-place sensor (11) can detect whether a test fixture (5) placed on the top surface of the reference plate (2) is placed in place or not.
3. The press bar detection apparatus according to claim 2, wherein: the first in-place sensor (10) and the second in-place sensor (11) are travel switches, detection contacts of the first in-place sensor (10) protrude from the inner side surface of the X-direction positioning baffle (3), and detection contacts of the second in-place sensor (11) protrude from the inner side surface of the Y-direction positioning baffle (4).
4. The press bar detection apparatus according to claim 2, wherein: be equipped with on X direction positioning baffle (3) along a plurality of first recess (301) that the fore-and-aft direction set gradually, be equipped with on Y direction positioning baffle (4) along controlling a plurality of second recess (401) that set gradually, first sensor (10) in place can install in first recess (301), second sensor (11) in place can install in second recess (401).
5. The press bar detection apparatus according to any one of claims 1 to 4, wherein: the surface of the reference plate (2) is treated with teflon to smooth the surface of the reference plate (2).
6. The press bar detection apparatus according to any one of claims 1 to 4, wherein: the base plate (1) comprises a first base plate (101), a sealing plate (102) and a second base plate (103) which are sequentially arranged from left to right, wherein the first base plate (101), the sealing plate (102) and the second base plate (103) are respectively and independently formed, the reference plate (2) is arranged above the sealing plate (102), and the supporting columns (6) are respectively arranged on the top surfaces of the first base plate (101) and the second base plate (103).
7. The press bar detection apparatus according to claim 6, wherein: the left side and the right side of shrouding (102) top surface are equipped with supporting shoe (104) respectively, and left and right sides supporting shoe (104) respectively with the left and right sides of benchmark board (2) bottom surface are connected, the planarization of benchmark board (2) is controlled within 0.2mm.
8. The press bar detection apparatus according to claim 6, wherein: the XYZ module (7) comprises an X-axis module (701) extending forwards and backwards, a Y-axis module (702) extending leftwards and rightwards and a Z-axis module (703) extending upwards and downwards, wherein the X-axis module (701) is fixed at the tops of the support columns (6), the Y-axis module (702) is connected onto the X-axis module (701) in a sliding manner, the Z-axis module (703) is connected onto the Y-axis module (702) in a sliding manner, and the 3D structured light camera (8) is connected onto the Z-axis module (703) in a sliding manner.
9. The press bar detection apparatus according to claim 8, wherein: the top surface of first bottom plate (101) is equipped with two support column (6) of distributing around along, the top surface of second bottom plate (103) is equipped with two of distributing around along support column (6), the quantity of X axle module (701) includes two, the top of two support column (6) of first bottom plate (101) respectively with be located left X axle module (701) front and back both ends are connected, the top of two support column (6) of second bottom plate (103) respectively with be located right X axle module (701) front and back both ends are connected, both ends are respectively with X axle module (701) sliding connection of left and right sides about Y axle module (702).
10. The press bar detection apparatus according to any one of claims 1 to 4, 7 to 9, wherein: the press bar detection equipment further comprises a machine shell (12), the base plate (1) and the XYZ module (7) are arranged in the machine shell (12), and the machine shell (12) is provided with a code scanning gun (13) and a window shade (14).
CN202321356380.3U 2023-05-30 2023-05-30 Press stick check out test set Active CN220187637U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321356380.3U CN220187637U (en) 2023-05-30 2023-05-30 Press stick check out test set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321356380.3U CN220187637U (en) 2023-05-30 2023-05-30 Press stick check out test set

Publications (1)

Publication Number Publication Date
CN220187637U true CN220187637U (en) 2023-12-15

Family

ID=89107787

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321356380.3U Active CN220187637U (en) 2023-05-30 2023-05-30 Press stick check out test set

Country Status (1)

Country Link
CN (1) CN220187637U (en)

Similar Documents

Publication Publication Date Title
CA2947720C (en) Apparatus and methods for weld measurement
CN106091926B (en) The detection device and method of the miniature workpiece inside groove size of the asynchronous exposure of multi-point source
US7630539B2 (en) Image processing apparatus
CN105973898B (en) A kind of detection device of intelligent terminal touch screen cover sheet
CN1761869A (en) Method and apparatus for determining one or more physical properties of a rolled smoking article or filter rod
KR101256369B1 (en) Flat display pannel test equipment and test method using multi ccd camera
CN107024475A (en) Touch panel automatic checkout equipment based on automatic optics inspection program
CN111076855A (en) Glass stress detection device
KR102406558B1 (en) Surface inspection method using mold surface inspection device
CN220187637U (en) Press stick check out test set
CN113743311B (en) Device and method for detecting welding spots of battery and connecting sheet based on machine vision
CN205333535U (en) Metal strainometer defect automatic check out system
CN116858857A (en) Double-gantry workpiece tip measuring device and coordinate calibrating method
CN114486902B (en) Quality detection system and method
CN105445897B (en) Automatic focusing test equipment and automatic focusing method of testing
CN107526194A (en) Full-automatic AOI particle impression detection machines
CN210953870U (en) PCB board automated inspection equipment
CN212341629U (en) Screen module assembly deviation detector
CN114392940A (en) Stitch detection method and device for special-shaped component
CN218157602U (en) Product surface detection equipment
CN219872425U (en) Camera internal parameter calibration device
CN214538037U (en) Detection device
CN220871673U (en) Rubber part measuring device
CN220708692U (en) Electronic control quality measuring device for LED display screen
CN220602447U (en) Wafer detection device based on monocular deflection operation

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant