CN212906362U - Cigarette embossed seal rotates number of turns on-line measuring device - Google Patents
Cigarette embossed seal rotates number of turns on-line measuring device Download PDFInfo
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- CN212906362U CN212906362U CN202022182984.3U CN202022182984U CN212906362U CN 212906362 U CN212906362 U CN 212906362U CN 202022182984 U CN202022182984 U CN 202022182984U CN 212906362 U CN212906362 U CN 212906362U
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Abstract
The utility model relates to a cigarette embossed seal rotates number of turns on-line measuring device, this device includes motor, embossed seal roller, embossed seal, support, counting assembly and two mounting holes, wherein: one end of the steel seal roller is connected with the output end of the motor, and the other end of the steel seal roller is provided with a steel seal; the steel seal is provided with a through hole parallel to the central shaft of the steel seal roller along the thickness direction; a bracket is arranged below the steel seal roller, the bracket is parallel to the steel seal roller, and one end of the bracket, which is far away from the motor, is fixedly connected with a counting device; the counting device is in a C-shaped groove shape, the opening direction of the counting device faces the steel seal, and the steel seal part is always positioned in the opening of the counting device; two mounting holes are respectively formed in two sides of the counting device along the opening direction, and an infrared receiver and an infrared transmitter are respectively mounted at the positions of the two mounting holes; the utility model discloses a to the control of embossed seal number of turns to effectual elimination is because of the inconsistent problem of cigarette product appearance quality that leads to of cigarette embossed seal live time length.
Description
Technical Field
The utility model belongs to the technical field of the cigarette quality testing, concretely relates to cigarette embossed seal rotates number of turns on-line measuring device.
Background
The cigarette steel seal is the embodiment of brand names of tobacco products on cigarettes, is an important component of the appearance standard of finished cigarette products, and is also one of appearance quality inspection contents specified by the national standards of cigarettes.
At present, in the cigarette production process, cigarette embossed seal is easy to wear, quality problems that the depth of multi-machine embossed seal with the same brand is different are easy to occur, and the consistency of the appearance quality of cigarette products is seriously influenced. The wear degree of the cigarette steel seal is closely related to the service time, and operators cannot control the wear degree of the cigarette steel seal on multiple devices, so that the steel seal is difficult to replace in time, and the influence on the appearance quality of cigarette products after the steel seal is worn cannot be avoided.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cigarette embossed seal rotates number of turns on-line measuring device can effectively eliminate the inconsistent problem of cigarette product appearance quality because of the inconsistent cigarette embossed seal live time length leads to.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a cigarette embossed seal number of turns on-line measuring device, includes motor, embossed seal roller, embossed seal, support, counting assembly and two mounting holes, wherein:
one end of the steel seal roller is connected with the output end of the motor, and the steel seal is arranged at the other end of the steel seal roller;
the steel seal is provided with a through hole parallel to the central shaft of the steel seal roller along the thickness direction of the steel seal;
the support is arranged below the steel seal roller and parallel to the steel seal roller, and one end, far away from the motor, of the support is fixedly connected with the counting device;
the counting device is in a C-shaped groove shape, the opening direction of the counting device faces the steel seal, and the steel seal part is always positioned in the opening of the counting device;
the two mounting holes are respectively arranged on two sides of the counting device along the opening direction, and the infrared receiver and the infrared transmitter are respectively arranged at the positions of the two mounting holes.
As a further preference of the utility model, work as when the through-hole of seting up is located the bottommost on the steel seal, the through-hole is coaxial with two the mounting hole.
As a further preferred aspect of the present invention, the counting device further comprises a wire and a display, wherein the display is connected to the counting device through the wire.
As the utility model discloses a further preferred, still include the light screen, two sides on the both sides that counting assembly set up along the opening direction all are provided with the light screen, two the arc recess has been seted up at the light screen middle part.
As a further preferred aspect of the present invention, the electric vehicle further comprises a fixing member, wherein the fixing member is close to the bracket and is fixedly connected to one end of the motor in a perpendicular manner.
As a further preferred aspect of the present invention, the electric vehicle further includes a shockproof sheet and a magnet, the shockproof sheet is disposed on the fixing member facing one side of the motor, and the magnet is disposed on the shockproof sheet away from one side of the fixing member.
As a further preferred aspect of the present invention, the counting device further comprises an infrared emitting module, an infrared receiving module and a processor, wherein the infrared emitting module, the infrared receiving module and the processor are all disposed in the counting device, and the infrared emitting module and the infrared receiving module are respectively connected to the infrared emitter and the infrared receiver; the processor is connected with the infrared transmitting module and the infrared receiving module respectively.
As a further preferred aspect of the present invention, the medical device further comprises an alarm, wherein the alarm is connected to the processor.
Through above technical scheme, for prior art, the utility model discloses following beneficial effect has:
1. the utility model effectively eliminates the problem of inconsistent appearance quality of cigarette products caused by different service time of the cigarette steel seal by monitoring the number of turns of the steel seal;
2. the utility model discloses set up the light screen on the counting assembly, avoided the infrared ray of infrared emitter transmission to receive the interference of light in the external environment, seted up the arc recess on the light screen simultaneously, be convenient for the rotation of embossed seal;
3. the utility model is provided with the alarm, thereby reminding the staff to change the steel seal in time through the warning of the alarm, and avoiding the problem that the appearance quality of the product is inconsistent due to the transition of the abrasion of the steel seal;
4. the utility model discloses set up the magnetite on the mounting, realize fixed accounting device's of being convenient for installation, dismantlement and change through the absorption of magnetite, still set up the shockproof piece simultaneously, thereby the shockproof piece has prevented to lead to the problem of accounting device skew because of the motor vibrations.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of a first connection structure between the counting device and the motor according to the present invention;
fig. 2 is a schematic view of a second connection structure between the counting device and the motor according to the present invention;
fig. 3 is a schematic view of the installation position of the infrared emitter and the infrared receiver according to the present invention.
In the figure: 1. a motor; 2. a steel printing roller; 3. steel seal; 4. a support; 5. a counting device; 6. a through hole; 7. mounting holes; 8. a wire; 9. a display; 10. a visor; 11. a fixing member; 12. a shockproof sheet; 13. a magnet; 14. an infrared emitter; 15. an infrared receiver.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
At present, in the cigarette production process, cigarette steel seals in a brand box in a cigarette making machine are easy to wear, the wear degree is closely related to the service time, the quality problem that multiple machines have different steel seal depths with brands easily occurs, and the consistency of the appearance quality of cigarette products is seriously influenced.
Example 1
In order to solve the above problems, the embodiment provides an optimal embodiment, which is an online detection device for the number of rotation turns of a cigarette steel seal 3, as shown in fig. 1, the embodiment includes a motor 1, a steel seal roller 2, a steel seal 3, a support 4 and a counting device 5, the motor 1 is arranged in a cigarette making machine, one end of the steel seal roller 2 is fixedly connected with an output end of the motor 1, and the steel seal 3 is installed at the other end of the steel seal roller 2; the steel seal roller 2 is used for driving the steel seal 3 to normally operate. The steel seal 3 is provided with a through hole 6 parallel to the central axis of the steel seal roller 2 along the thickness direction, the steel seal 3 rolls around the central axis under the driving of the motor 1, and the steel seal 3 is used for printing patterns on cigarette paper in the cigarette making process. Support 4 with steel-printing roller 2 is parallel, just support 4 set up in steel-printing roller 2 below, support 4 keeps away from the one end fixedly connected with of motor 1 counting assembly 5. The counting device 5 is in a C-shaped groove shape, the opening direction of the counting device faces the steel seal 3, and the steel seal 3 is always positioned in the opening of the counting device 5; two mounting holes 7 are respectively formed in two sides of the counting device 5, which are close to the end, in the opening direction, the infrared receiver 15 and the infrared transmitter 14 are respectively mounted in the two mounting holes 7 (as shown in fig. 3), and when the through hole 6 formed in the steel seal 3 is located at the bottommost part, the through hole 6 is coaxial with the two mounting holes 7.
In this embodiment, the counting device further includes an infrared emitting module, an infrared receiving module, a processor, a wire 8 and a display 9, wherein the infrared emitting module, the infrared receiving module and the processor are all disposed in the counting device 5, and the infrared emitting module and the infrared receiving module are respectively connected to the infrared emitter 14 and the infrared receiver 15; the processor is connected with the infrared transmitting module, the infrared receiving module and the display 9 respectively, and is used for counting and judging the data received by the infrared receiving module and sending the counted data to the display 9 for display. The display 9 is used for recording and displaying the times of the counting device 5 outputting the electric signals, namely the number of running circles of the steel seal 3, and when the numerical value displayed by the display 9 reaches a certain numerical value, the steel seal 3 needs to be replaced.
This embodiment still includes light screen 10, arc recess and alarm, as shown in fig. 2, two sides on both sides that counting assembly 5 set up along the opening direction all are provided with light screen 10, light screen 10 is used for sheltering from some light rays, prevents that the infrared ray from receiving the influence of other light rays. The arc-shaped groove is formed in the middle of each of the two light shielding plates 10 and is a running channel of the steel seal 3, so that the light shielding plates 10 do not influence the running of the steel seal 3 when meeting the light shielding requirement. The alarm sets up on the cigarette machine, and with in the counting assembly 5 the treater is connected, the numerical value of count data is judged to the treater, works as when the numerical value of count data surpassed 15000000, treater signals gives the alarm, this moment the alarm reports to the police and reminds near staff, changes embossed seal 3.
In this embodiment, there are two connection manners between the counting device 5 and the motor 1, as shown in fig. 1, the first is to fixedly connect the bracket 4 directly to the motor 1, so as to keep the position between the counting device 5 and the steel seal 3 constant; as shown in fig. 2, in the second method, a fixing member 11 is installed at one end of the bracket 4 close to the motor 1, the fixing member 11 may be in a strip shape or a plate shape, the fixing member 11 is perpendicular to the bracket 4 and parallel to the outer surface of the motor 1, a magnet 13 is disposed on the entire surface of the fixing member 11 facing the motor 1, and the magnet 13 may be attached to the outer surface of the motor 1, which facilitates the detachment and installation of the counting device 5; the vibration-proof piece 12 may be additionally provided between the magnet 13 and the fixing member 11, so as to effectively prevent the deviation of the installation position of the counting device 5 caused by the vibration of the motor 1.
When the through hole 6 formed in the steel seal 3 is located at the bottommost part, the through hole 6 is coaxial with the two mounting holes 7, that is, when the through hole 6 formed in the steel seal 3 is located at the bottommost part, the infrared ray emitted by the infrared emitter 14 just can pass through the through hole 6 and be received by the infrared receiver 15.
When the counting device works, the counting device 5 is started, the infrared emitter 14 emits infrared rays, the steel seal 3 is driven by the motor 1 to start rotating, when the through hole 6 rotates into the opening of the counting device 5, the infrared rays emitted by the infrared emitter 14 penetrate through the through hole 6 to be received by the infrared receiver 15, at the moment, the counting device 5 outputs an electric signal, and the display 9 records and displays the number 1; when the through hole 6 rotates away from the opening of the counting device 5, the infrared ray emitted by the infrared emitter 14 is shielded by the steel seal 3, and the electric signal disappears; and the counting device is reciprocated, and every time the through hole 6 rotates into the opening of the counting device 5, the numerical value recorded by the display 9 is added with 1, so that the running turns of the steel seal 3 are recorded.
The embodiment also provides a detection method, which comprises the following specific steps:
s1, enabling the opening of the counting device 5 to face the steel seal 3, and fixing the counting device 5 on the motor 1;
when the counting device 5 is directly fixedly connected with the motor 1 through the bracket 4, the first step is as follows: after the two mounting holes 7 on the counting device 5 and the through hole 6 on the steel seal 3 are coaxially arranged, the bracket 4 is welded on the motor 1; when the counting device 5 is connected with the motor 1 through the magnet 13, the first part is: one side of the fixing part 11, which is provided with the magnet 13, is adsorbed on the motor 1, the position of the counting device 5 is adjusted, and when the through hole 6 is located at the bottom of the counting device 5, two mounting holes 7 on the counting device 5 are coaxial with the through hole 6;
s2, starting a motor 1, operating the steel printing roller 2, the infrared emitter 14 and the infrared receiver 15, rotating the steel printing roller 2, simultaneously emitting infrared rays by the infrared emitter 14, driving the steel printing roller 2 to rotate the steel printing 3, when the through hole 6 rotates to the bottom of the steel printing 3, receiving signals of the infrared emitter 14 by the infrared receiver 15, processing counting data by the processor, transmitting the counting data to the display 9, and counting once by the infrared receiver 15 when receiving infrared rays once;
s3, when the numerical value of the display 9 exceeds 15000000, the processor transmits a signal to the alarm, and the alarm gives an alarm to remind nearby workers;
s4, the worker closes the motor 1 at the moment, the alarm is closed at the same time, the steel seal 3 is replaced at the moment, and the motor 1 can be started again after the replacement is finished.
The beneficial effects of the embodiment are as follows: according to the embodiment, the counting device 5 is arranged to count the number of rotation turns of the steel seal 3, and the steel seals 3 on a plurality of machines are uniformly replaced after a certain number of turns is reached, so that the problem of inconsistent appearance quality of cigarette products caused by different service time of the cigarette steel seals 3 can be effectively solved; in the embodiment, the light shielding plate 10 is arranged on the counting device 5, so that the infrared rays emitted by the infrared emitter 14 are prevented from being interfered by light rays in the external environment, and meanwhile, the arc-shaped groove is formed in the light shielding plate 10, so that the steel seal 3 can rotate conveniently; the alarm is arranged in the embodiment, so that the worker is reminded to replace the steel seal 3 in time through the warning of the alarm, and the problem of inconsistent product appearance quality caused by transitional abrasion of the steel seal 3 is avoided; in this embodiment, the magnet 13 is provided on the fixing member 11, and the fixing (the counting device 5 is light in weight, and the adsorption force of the magnet 13 is enough to be fixed) is realized by the adsorption of the magnet 13, so that the counting device 5 is convenient to install, detach, and replace, and the shockproof sheet 12 is also provided, so that the shockproof sheet 12 prevents the problem that the counting device 5 is deviated due to the vibration of the motor 1.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The meaning of "and/or" as used herein is intended to include both the individual components or both.
The term "connected" as used herein may mean either a direct connection between components or an indirect connection between components via other components.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. The utility model provides a cigarette embossed seal number of turns on-line measuring device, includes the motor, its characterized in that: including steel seal roller, steel seal, support, counting assembly and two mounting holes, wherein:
one end of the steel seal roller is connected with the output end of the motor, and the steel seal is arranged at the other end of the steel seal roller;
the steel seal is provided with a through hole parallel to the central shaft of the steel seal roller along the thickness direction of the steel seal;
the support is arranged below the steel seal roller and parallel to the steel seal roller, and one end, far away from the motor, of the support is fixedly connected with the counting device;
the counting device is in a C-shaped groove shape, the opening direction of the counting device faces the steel seal, and the steel seal part is always positioned in the opening of the counting device;
the two mounting holes are respectively arranged on two sides of the counting device along the opening direction, and the infrared receiver and the infrared transmitter are respectively arranged at the positions of the two mounting holes.
2. The cigarette steel seal rotation turn number online detection device according to claim 1, characterized in that: when the through hole formed in the steel seal is positioned at the bottommost part, the through hole is coaxial with the two mounting holes.
3. The cigarette steel seal rotation turn number online detection device according to claim 2, characterized in that: the counting device is characterized by further comprising a lead and a display, wherein the display is connected with the counting device through the lead.
4. The cigarette steel seal rotation turn number online detection device according to claim 1, characterized in that: still include the light screen, two sides on the both sides that counting assembly set up along the opening direction all are provided with the light screen, two the arc recess has been seted up at the light screen middle part.
5. The cigarette steel seal rotation turn number online detection device according to claim 1, characterized in that: the motor bracket is characterized by further comprising a fixing piece, wherein the fixing piece is vertically and fixedly connected with one end, close to the motor, of the bracket.
6. The cigarette steel seal rotation turn number online detection device according to claim 5, characterized in that: the motor is characterized by further comprising a shockproof sheet and a magnet, wherein the shockproof sheet is arranged on one side, facing the motor, of the fixing piece, and the magnet is arranged on one side, far away from the fixing piece, of the shockproof sheet.
7. The cigarette steel seal rotation turn number online detection device according to claim 3, characterized in that: the counting device is characterized by further comprising an infrared transmitting module, an infrared receiving module and a processor, wherein the infrared transmitting module, the infrared receiving module and the processor are all arranged in the counting device, and the infrared transmitting module and the infrared receiving module are respectively connected with the infrared transmitter and the infrared receiver; the processor is connected with the infrared transmitting module and the infrared receiving module respectively.
8. The cigarette steel seal rotation turn number online detection device according to claim 7, characterized in that: the alarm is connected with the processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022182984.3U CN212906362U (en) | 2020-09-29 | 2020-09-29 | Cigarette embossed seal rotates number of turns on-line measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022182984.3U CN212906362U (en) | 2020-09-29 | 2020-09-29 | Cigarette embossed seal rotates number of turns on-line measuring device |
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| Publication Number | Publication Date |
|---|---|
| CN212906362U true CN212906362U (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022182984.3U Active CN212906362U (en) | 2020-09-29 | 2020-09-29 | Cigarette embossed seal rotates number of turns on-line measuring device |
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| CN (1) | CN212906362U (en) |
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