CN209420940U - Cigarette maker shred suction belt speed of service detection components - Google Patents
Cigarette maker shred suction belt speed of service detection components Download PDFInfo
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- CN209420940U CN209420940U CN201821931953.XU CN201821931953U CN209420940U CN 209420940 U CN209420940 U CN 209420940U CN 201821931953 U CN201821931953 U CN 201821931953U CN 209420940 U CN209420940 U CN 209420940U
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- aspirator
- speed
- machine
- detection
- magnetic sensor
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Abstract
It includes machine speed testing agency and aspirator tape speed testing agency that the utility model, which provides a kind of cigarette making machine equipment and its aspirator tape running speed detection components, the detection components,;The machine speed testing agency includes fine tuning location and installation bracket and machine speed detects photoelectric sensor, and the fine tuning mounting bracket offers mounting hole and detects photoelectric sensor towards cigarette machine speed operation gear convex slot positioning arrangement for machine speed;Aspirator tape speed testing agency includes aspirator tape speed detection magnetic sensor and a plurality of cylinder magnet steel, the aspirator tape speed detection magnetic sensor is installed on the cover board of cigarette machine aspirator air chamber, and a plurality of cylinder magnet steel are circumferentially embedded on disc of the aspirator with driven wheel;When the cover board of aspirator air chamber is closed, the cylinder magnet steel detecting distance that aspirator tape speed detects in the detection faces of magnetic sensor and the disc of driven wheel is adjustable.
Description
Technical field
The utility model relates to Protos cigarette making machine equipment technical fields more particularly to a kind of cigarette maker shred suction belt to run shape
State real-time monitoring device.
Background technique
Protos cigarette machine is the widely applied equipment of domestic tobacco productive corporation, which is conveyed using drawing-in type plume
Machine is inhaled pipe tobacco by negative-pressure air-suction on aspirator road, and is adsorbed on the aspirator band in movement, then by inhaling in air chamber
Strip tobacco bunch is sent to opium pipe by trimmer and rolled by silk ribbon transmission.The operating status of aspirator band directly affects cigarette
Quality.When aspirator band operating status occurs abnormal, necessarily lead to pipe tobacco relative movement, tobacco bunch Density Distribution is uneven, pipe tobacco
It cannot normally send to opium pipe and be rolled, cause cigarette short rate to rise, soft or hard cigarette rejecting rate is high, standard weight deviations
The problems such as big.
Summary of the invention
In a first aspect, the utility model provides a kind of cigarette maker shred suction belt speed of service detection components, the detection components packet
Include machine speed testing agency and aspirator tape speed testing agency;The machine speed testing agency includes fine tuning location and installation
Bracket and machine speed detect photoelectric sensor, and the fine tuning mounting bracket offers mounting hole and detects photoelectricity for machine speed
Sensor is arranged towards the operation gear convex slot positioning of cigarette machine speed;Aspirator tape speed testing agency includes aspirator band
Velocity measuring magnetic sensor and a plurality of cylinder magnet steel, the aspirator tape speed detection magnetic sensor are installed in cigarette machine
On the cover board of aspirator air chamber, a plurality of cylinder magnet steel are circumferentially embedded on disc of the aspirator with driven wheel;Work as aspirator
When the cover board of air chamber is closed, aspirator tape speed detects the cylinder magnet steel in the detection faces of magnetic sensor and the disc of driven wheel
Detecting distance is adjustable.
Preferably, the fine tuning mounting bracket tool has integrally formed plate A and plate B, the plate A and plate
Part B is vertically arranged, and is offered perforation on the plate A and worn for machine speed detection photoelectric sensor, on the plate B
It is equipped with graduation mark along its height extending direction, auxiliary adjustment machine speed detects photoelectric sensor and cigarette machine speed runs tooth
Detecting distance between wheel.
Preferably, the aspirator tape speed detection magnetic sensor itself has thread segment, will be inhaled by the thread segment
Silk ribbon velocity measuring magnetic sensor is screwed on the cover board of cigarette machine aspirator air chamber.
Preferably, the quantity of the cylinder magnet steel is 4, on the circumferential disc for being evenly distributed with driven wheel.
Preferably, the detection components include that aspirator tape speed detects magnetic sensor and a plurality of cylinder magnet steel, it is described
Aspirator tape speed detection magnetic sensor be installed on the cover board of cigarette machine aspirator air chamber, a plurality of cylinder magnet steel
Circumferentially it is embedded on disc of the aspirator with driven wheel;When the cover board of aspirator air chamber is closed, the detection of aspirator tape speed is magnetic to be passed
Cylinder magnet steel detecting distance in the detection faces of sensor and the disc of driven wheel is adjustable.
Second aspect, the utility model provide a kind of cigarette maker shred suction belt speed of service detection components, the aspirator belt speed
Degree detection magnetic sensor itself has thread segment, and aspirator tape speed detection magnetic sensor is screwed in volume by the thread segment
On the cover board of smoke machine aspirator air chamber.
Preferably, the quantity of the cylinder magnet steel is 4, on the circumferential disc for being evenly distributed with driven wheel.
The utility model by monitoring PROTOS cigarette machine machine and aspirator band real-time running state, can prevent in time and
Discovering device potential faults reach and reduce cigarette weight standard deviation, reduce cigarette short rejecting amount, reduce equipment failure rate
Purpose.
In addition, detection components structure provided by the utility model is simple, it is easily installed, it is stable and reliable in work;It can be by not
With the acousto-optic hint of form, make staff at the first time, in time prevention and discovering device potential faults.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of book the utility model embodiment, below by use required in embodiment
Attached drawing be briefly described.It should be appreciated that the following drawings illustrates only some embodiments of the utility model, therefore should not see
Work is the restriction to range, for those of ordinary skill in the art, without creative efforts, can be with
Other relevant attached drawings are obtained according to these attached drawings.
Fig. 1 is the structural schematic diagram of detection components provided by the utility model;
Fig. 2 is the structural schematic diagram of fine tuning location and installation bracket provided by the utility model;
Fig. 3 is the structural schematic diagram of cylinder magnet steel provided by the utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
It removes, complete description.The described embodiments are only a part of the embodiments of the utility model, rather than whole embodiments.
Cigarette maker shred suction belt speed of service detection components, the detection components include machine speed testing agency and aspirator band
Speed detecting mechanism;Machine speed testing agency is used to detect the machine operating speed of cigarette machine, the machine speed detection
Mechanism includes that fine tuning location and installation bracket 1 and machine speed detect photoelectric sensor, and the fine tuning mounting bracket offers peace
It fills hole and detects photoelectric sensor towards cigarette machine speed operation 3 convex slot of gear positioning arrangement for machine speed;
Aspirator tape speed testing agency is used to detect the speed of service of aspirator band comprising aspirator tape speed detection magnetic
Property sensor 4 and a plurality of cylinder magnet steel 9, the aspirator tape speed detection magnetic sensor 4 is installed in cigarette machine aspirator wind
On the cover board of chamber body, a plurality of cylinder magnet steel 9 are circumferential to be embedded on disc of the aspirator with driven wheel 8;When aspirator air compartment
When the cover board 5 of body is closed, aspirator tape speed detects the cylinder magnet steel 9 in the detection faces of magnetic sensor 4 and the disc of driven wheel
Detecting distance is adjustable;In the present embodiment, when the cover board 5 of aspirator air chamber is closed, aspirator tape speed detects magnetic sensor 4
Detection faces and driven wheel disc on 9 detecting distance of cylinder magnet steel be 5mm to 10mm it is adjustable;Specifically, as shown in Fig. 2,
There is the fine tuning mounting bracket tool integrally formed plate A 11 and plate B 12, the plate A 11 and plate B 12 to hang down
Straight setting, and offer perforation on the plate A 11 and wear for machine speed detection photoelectric sensor (with reference to Fig. 1), the plate
It is equipped with graduation mark along its height extending direction on part B 12, auxiliary adjustment machine speed detects photoelectric sensor and cigarette machine
Speed runs the detecting distance between gear 3;In the present embodiment, the detection faces face of machine speed detection photoelectric sensor 2
Cigarette machine speed runs 3 convex slot of gear, and the two detecting distance is 1mm, finely tunes and is provided with graduation mark on location and installation bracket 1
120, the spacing of graduation mark 120 is 1mm, it can be achieved that installing the quick adjustment of detection position to sensor;In addition, the aspirator band
Velocity measuring magnetic sensor itself has thread segment, is screwed in aspirator tape speed detection magnetic sensor by the thread segment
On the cover board of cigarette machine aspirator air chamber.
In the present embodiment, the quantity of the cylinder magnet steel is 4, on the circumferential disc for being evenly distributed with driven wheel 8.
Need it is clear that, the utility model provide detection components can be used in multiple use;In order to preferably
Help understands the technical solution of the utility model, and the utility model also provides a kind of cigarette maker shred suction belt running state real-time monitoring
System, the system include PLC controller, human-computer dialogue device, data operation processing module, equipment running status monitoring modular,
Execute output control module and cigarette maker shred suction belt speed of service detection components provided by the utility model;The PLC control
Device is electrically connected with the data operation processing module and execution output module respectively, and executing output control module includes that acousto-optic is patrolled
Controller, acoustical generator, light-emitting diode display are collected, acousto-optic logic controller is mounted in power control cabinet, acousto-optic logic controller and acoustical generator
It is connected with light-emitting diode display and is mounted on cigarette machine.
As shown in 1 and 2, the machine speed testing agency is used to detect the machine operating speed of cigarette machine, by machine
Device speed is sent to data operation processing module and equipment running status monitoring modular;The execution output control module is for mentioning
The operating status for showing aspirator band is handled by data operation processing module internal calculation, judges the operating status of aspirator band, is passed through
PLC controller makes prompt by execution output control module with visual indication lamp and sound, is further sent out halt instruction;
The workflow of the present embodiment are as follows: 1. machine speeds detect photoelectric sensor 2 and aspirator tape speed detection magnetic sensor 4 is real-time
Monitor the speed of service of machine and aspirator band;2. machine speed detection photoelectric sensor 2 sends data to equipment running status
Monitoring modular, whether the speed of service reaches during equipment running status monitoring modular determines equipment by starting low speed to high speed
Reasonable percentage, if not up to reasonable percentage, data operation processing module are not devoted oneself to work;3. if equipment runs shape
State monitoring modular determines that equipment reaches reasonable percentage, and data operation processing module is devoted oneself to work, and PLC controller control executes
Output control module, light-emitting diode display are carried out ring type horse race lamp and are shown, image performance aspirator band working condition;4. aspirator band is driven
Wheel 8 is driven by aspirator band driving wheel 7,10 and aspirator band 6;At this point, the acquisition of data operation processing module is by machine speed detection light
Pulse caused by electric transducer 2 and aspirator tape speed detection magnetic sensor 4, the umber of pulse of the two is calculated and compared,
If controller driving executes output control module and issues alarm when the ratio decline of the two.
Magnetic sensor is detected to machine speed detection photoelectric sensor, aspirator tape speed in the present embodiment below and is set
The working mechanism of received shipment row state monitoring module carries out brief description:
When equipment works, central control module is PLC controller, and machine speed detects photoelectric sensor 2, passes through equipment work
Make the pulse that detection cigarette machine speed operation 3 convex slot of gear generates, umber of pulse is included in equipment running status monitoring modular;
Because of the plume that the pulse that a convex slot generates is 25mm, it is delayed 6 seconds and calculates by equipment running status monitoring modular: (producing
Raw umber of pulse × 25) ÷ (7,000 60 × 6 × cigarette length of ÷) × 100=equipment speed of service percentage, was refreshed using 6 seconds
Operating mode, guarantee when equipment by starting low speed to high speed during the speed of service be not up to reasonable percentage, data
Calculation process module is not devoted oneself to work;
In this present embodiment, when the equipment speed of service reaches reasonable percentage, data operation processing module is devoted oneself to work,
Delay 5 seconds, central control module control output control module, and light-emitting diode display is carried out ring type horse race lamp and shown, image performance is inhaled
Silk ribbon working condition.Aspirator band driven wheel 8 is driven by aspirator band driving wheel 7,10 and aspirator band 6;At this point, data operation handles mould
Block acquisition detects pulse caused by photoelectric sensor 2 and aspirator tape speed detection magnetic sensor 4 as machine speed, by the two
Umber of pulse be calculated and compared, human-computer dialogue device shows constant machine speed and fluctuation using two different colo(u)r streaks
Aspirator tape speed illustrates that the speed of service of aspirator band is not synchronous with machine speed when the decline of the ratio of the two, and aspirator band exists
Skidding disrepair phenomenon, ring type horse race lamp can be with flashing, and acoustical generator is blown a whistle;The every decline 1% of ratio, ring type horse race lamp
Whistle frequency, which occurs, for flicker frequency and acoustical generator to aggravate, and remind staff to handle as early as possible, staff can also check curve
Fluctuation situation judges;When ratio decline 8%, central control module issues stopping signal, it is necessary to replace aspirator band.
Above content is only illustrate to examples for clearly illustrating the present invention described in this specification;The utility model
Person of ordinary skill in the field can make various modifications or additions to the described embodiments or using class
As mode substitute, content without departing from the utility model specification or surmount model defined in the claims
It encloses, all should belong to the protection range of the utility model.
Claims (7)
1. cigarette maker shred suction belt speed of service detection components, it is characterised in that: the detection components include machine speed testing agency
And aspirator tape speed testing agency;The machine speed testing agency includes fine tuning location and installation bracket (1) and machine speed
Degree detection photoelectric sensor, the fine tuning location and installation bracket offer mounting hole and detect photoelectric sensor direction for machine speed
Cigarette machine speed runs gear (3) convex slot positioning arrangement;Aspirator tape speed testing agency includes the inspection of aspirator tape speed
Magnetic sensor (4) and a plurality of cylinder magnet steel (9) are surveyed, aspirator tape speed detection magnetic sensor (4) is installed in volume
On the cover board of smoke machine aspirator air chamber, a plurality of cylinder magnet steel (9) are circumferentially embedded in disc of the aspirator with driven wheel (8)
On;When the cover board (5) of aspirator air chamber is closed, aspirator tape speed detects the detection faces and driven wheel of magnetic sensor (4)
Cylinder magnet steel (9) detecting distance on disc is adjustable.
2. cigarette maker shred suction belt speed of service detection components according to claim 1, it is characterised in that: the fine tuning is fixed
Position mounting bracket has integrally formed plate A (11) and plate B (12), and the plate A (11) is vertical with plate B (12)
Setting, and offer perforation on the plate A and worn for machine speed detection photoelectric sensor, along its height on the plate B
Extending direction is equipped with graduation mark (120), and auxiliary adjustment machine speed detects photoelectric sensor and cigarette machine speed runs gear
(3) detecting distance between.
3. cigarette maker shred suction belt speed of service detection components according to claim 1, it is characterised in that: the aspirator belt speed
Degree detection magnetic sensor itself has thread segment, and aspirator tape speed detection magnetic sensor is screwed in volume by the thread segment
On the cover board of smoke machine aspirator air chamber.
4. cigarette maker shred suction belt speed of service detection components according to claim 3, it is characterised in that: the cylinder magnetic
The quantity of steel is 4, on the circumferential disc for being evenly distributed with driven wheel (8).
5. cigarette maker shred suction belt speed of service detection components, it is characterised in that: the detection components include aspirator tape speed detection magnetic
Property sensor (4) and a plurality of cylinder magnet steel (9), aspirator tape speed detection magnetic sensor (4) is installed in cigarette machine
On the cover board of aspirator air chamber, a plurality of cylinder magnet steel (9) are circumferentially embedded on disc of the aspirator with driven wheel (8);
When the cover board (5) of aspirator air chamber is closed, aspirator tape speed detects the detection faces of magnetic sensor (4) and the disc of driven wheel
On cylinder magnet steel (9) detecting distance it is adjustable.
6. cigarette maker shred suction belt speed of service detection components according to claim 5, it is characterised in that: the aspirator belt speed
Degree detection magnetic sensor itself has thread segment, and aspirator tape speed detection magnetic sensor is screwed in volume by the thread segment
On the cover board of smoke machine aspirator air chamber.
7. cigarette maker shred suction belt speed of service detection components according to claim 5, it is characterised in that: the cylinder magnetic
The quantity of steel is 4, on the circumferential disc for being evenly distributed with driven wheel (8).
Priority Applications (1)
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CN201821931953.XU CN209420940U (en) | 2018-11-22 | 2018-11-22 | Cigarette maker shred suction belt speed of service detection components |
Applications Claiming Priority (1)
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CN201821931953.XU CN209420940U (en) | 2018-11-22 | 2018-11-22 | Cigarette maker shred suction belt speed of service detection components |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114304721A (en) * | 2022-01-24 | 2022-04-12 | 浙江中烟工业有限责任公司 | Asymmetric control method for cigarette weight |
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2018
- 2018-11-22 CN CN201821931953.XU patent/CN209420940U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114304721A (en) * | 2022-01-24 | 2022-04-12 | 浙江中烟工业有限责任公司 | Asymmetric control method for cigarette weight |
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