CN212895423U

CN212895423U - Short-process dyeing device for warp-knitted pure cotton super-soft fabric

Info

Publication number: CN212895423U
Application number: CN202021674543.9U
Authority: CN
Inventors: 马雪良
Original assignee: Zhejiang Max Technology Co ltd
Current assignee: Zhejiang Max Technology Co ltd
Priority date: 2020-08-13
Filing date: 2020-08-13
Publication date: 2021-04-06
Anticipated expiration: 2030-08-13

Abstract

The utility model discloses a short-process dyeing device for warp knitting pure cotton super-soft fabric, which belongs to the technical field of short-process dyeing device for warp knitting pure cotton super-soft fabric, and comprises a shell, wherein a roller is arranged on the surface of the shell, a dyeing cylinder is arranged at the bottom end of the inner wall of the shell, a soaking roller and four soaking rollers are arranged at the top end of the surface of the dyeing cylinder, two squeezing rollers and two squeezing rollers are arranged on the inner wall of the shell, a rotating roller is arranged at one side of the inner wall of the shell, four guiding rollers and four guiding rollers are arranged on the inner wall of the shell, an outlet roller and two outlet rollers are arranged at one side of the surface of the shell, the soaking rollers are used for continuously pressing the fabric to ensure that the fabric is fully contacted with dye in the dyeing cylinder, the redundant dye is discharged into the dyeing cylinder again through the two squeezing rollers, the running length of the fabric is increased through the guiding rollers to directly dry the, the convenience of use is greatly improved.

Description

Short-process dyeing device for warp-knitted pure cotton super-soft fabric

Technical Field

The utility model relates to a short flow dyeing apparatus technical field of super gentle surface fabric of warp knitting pure cotton especially relates to a short flow dyeing apparatus of super gentle surface fabric of warp knitting pure cotton.

Background

In the world of clothes, the fabric of the clothes is in the shape of five flowers and eight doors, which is different day by day. However, in general, high-quality and high-grade fabrics mostly have the characteristics of comfortable wearing, sweat absorption, air permeability, stiff and smooth suspension, noble vision, soft touch and the like, and clothes worn in formal social occasions are preferably made of pure cotton, pure wool, pure silk and pure hemp. The clothes made of the four pure natural texture fabrics are mostly higher in grade. Sometimes, it is allowable to wear clothes made of pure leather, and the fabric not only can explain the style and characteristics of the clothes, but also directly controls the expression effects of the color and the shape of the clothes, and the dyeing device is particularly important.

Patent CN106087321B provides a dyeing device of a warp knitting machine, and the invention provides a dyeing device of a warp knitting machine, belonging to the technical field of fabric dyeing. The problem that dyeing is uneven due to the fact that dye liquor is not easy to be found to be short in an existing warp knitting machine dyeing device is solved. This dyeing apparatus of tricot machine, including the dyeing machine body, dyeing machine body end is equipped with the water inlet, the feed inlet, the discharge gate, the heating pipe, the pivot with be used for driving pivot pivoted motor, the dyeing machine body is still including setting up the water level gauge in discharge gate one side, the water level gauge includes casing, water level response subassembly and alarm device, the casing is linked together with the inner chamber of dyeing machine body, and is provided with transparent observation window on the casing, water level response subassembly sets up in the casing, alarm device and water level response subassembly electric connection. The technical defect that the dyeing device of the existing warp knitting machine cannot observe the internal dye liquor is overcome, and the uniform dyeing of cloth can be ensured.

The dyeing device of the warp knitting machine has the following defects: 1. when the dyeing device of the warp knitting machine is used, the fabric cannot be completely dip-dyed in the dyeing cylinder for full dyeing treatment; 2. the dyeing device of the warp knitting machine occupies a large area when in use, cannot fully utilize the space in the machine, and greatly reduces the space utilization rate.

SUMMERY OF THE UTILITY MODEL

The utility model provides a short flow dyeing apparatus of super gentle surface fabric of warp knitting pure cotton aims at utilizing the roller that soaks to carry out the oppression of continuation to the surface fabric and lets the surface fabric abundant with the dyestuff contact in the dyeing jar, extrudees through two extrusion rollers and discharges into the dyeing jar again unnecessary dyestuff, and the running length that has increased the surface fabric through the guide roller comes the direct stoving of surface fabric with the cooperation of electric heat silk and fan, great increase the convenience of use.

The utility model provides a specific technical scheme as follows:

the utility model provides a short-process dyeing device for warp-knitted pure cotton super-soft fabric, which comprises a shell, the surface of the shell is provided with rollers, the bottom end of the inner wall of the shell is provided with a dyeing cylinder, the top end of the surface of the dyeing cylinder is provided with four soaking rollers, the inner wall of the shell is provided with two extrusion rollers, one side of the inner wall of the shell is provided with a rotary roller, the inner wall of the shell is provided with four guide rollers, one side of the surface of the shell is provided with two outlet rollers, the top end of the surface of the shell is provided with a dehumidification hole, the right side of the inner wall of the shell is provided with two air permeable blocks, the heating wire is installed at the right side of the surface of the shell, the fan is installed on the surface of the heating wire, the motor is installed on the inner wall of the shell, and the switch is installed on the surface of the shell.

Optionally, the surface of the extrusion roller is fixedly connected with four protruding blocks, and the surfaces of the protruding blocks are connected with rubber rings in a matching manner.

Optionally, the motor power output end is welded with a belt pulley, and the surface of the belt pulley is respectively connected with the rotary roller and the outlet roller through a belt.

Optionally, the two extrusion rollers are close to each other and are positioned at the upper end of the dyeing cylinder.

Optionally, the input end of the switching power supply is connected with the output end of the external power supply through a wire, and the output end of the switching power supply is connected with the input ends of the motor, the heating wire and the fan power supply through wires.

The utility model has the advantages as follows:

the embodiment of the utility model provides a short flow dyeing apparatus of super gentle surface fabric of warp knitting pure cotton:

1. the fabric can explain the style and the characteristics of the clothes, and directly control the expression effects of the color and the shape of the clothes, at the moment, the dyeing device is particularly important, when the device is used, tension is generated under the action of the position difference of the roller and the soaking roller when the fabric enters, the fabric is kept to be completely unfolded in the dyeing cylinder, so that the fabric is completely immersed in the dyeing cylinder under the compression of the soaking roller, the fabric is kept to be completely stretched, the fabric is more easily and fully dyed, a large amount of dye is inevitably carried out after the fabric is completely immersed in the dyeing cylinder for dyeing, in order to avoid the waste of the dye and the great color difference of the dyeing caused by the fact that more dye is attached to the fabric, two extrusion rollers are arranged at the upper end of the dyeing cylinder, and the two extrusion rollers are close to each other, and surface mounting has the rubber circle, the rubber circle has certain elasticity, the surface fabric that is dyed at this moment passes the position in the middle of two extrusion rollers, two extrusion rollers will extrude the surface fabric, let unnecessary dyestuff discharge from the surface of surface fabric under the extruded effect, fall into the dyeing jar again, do not let the dyestuff too much waste, in order to avoid the adnexed dyestuff of different colours in rubber circle surface to the pollution of surface fabric, the surface mounting of extrusion roller has outstanding piece, at this moment just can take out the rubber circle, later clear up or change, insert through the outstanding piece on extrusion roller surface, can be fixed with effectual loss of avoiding power to the rubber circle like this.

2. In order to fully utilize the internal space of the equipment, a belt pulley is welded at the power output end of a motor, the belt pulley is synchronously connected with a rotating roller and an outlet roller through a belt, the roller and the outlet roller run synchronously, at the moment, a plurality of position changes exist between the roller and the outlet roller, so that tension can be generated between the roller and the outlet roller, the fabric is always kept in a completely unfolded state between the roller and the outlet roller, a distance is reserved between the rotating roller and the extrusion roller, the aim is to ensure that the dye has a certain curing time on the fabric, the blocking of dyeing caused by drying after dyeing is effectively avoided, a ventilating block is used for surrounding the periphery of a guide roller, an electric heating wire and a fan are arranged at the tail part of the ventilating block, when the temperature of the electric heating wire is heated to a certain degree, hot air is conveyed through the ventilating block through the fan, like this under the effect of the guide of guide roller, let the surface fabric can last move around ventilative piece, increased the time of drying, the aqueous vapor that at this moment the stoving produced will discharge through the dehumidification hole and go, increased the inside degree of drying of shell, increased the effect of drying, the surface fabric of at this moment drying will go out from the device and carry out operation on next step under the effect of the traction of export roller, great reduction like this occupy of machine, increased the efficiency of work.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic view of the overall structure of a short-flow dyeing device for warp-knitted pure cotton ultra-soft fabric in an embodiment of the present invention;

fig. 2 is a schematic structural view of an extrusion roller of a short-flow dyeing device for warp-knitted pure cotton ultra-soft fabric in an embodiment of the present invention;

fig. 3 is the embodiment of the utility model discloses a structural sketch of belt pulley of short flow dyeing apparatus of super gentle surface fabric of warp knitting pure cotton.

In the figure: 1. a housing; 2. a roller; 3. a dyeing vat; 4. soaking the roller; 5. extruding the roller; 6. rotating the roller; 7. a dehumidification hole; 8. a guide roller; 9. a gas permeable block; 10. an outlet roller; 11. an electric heating wire; 12. a fan; 13. a motor; 14. a belt pulley; 15. a switch; 16. a rubber ring; 17. and (6) a protruding block.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

The short-process dyeing device for warp-knitted pure cotton ultra-soft fabric according to the embodiment of the present invention will be described in detail with reference to fig. 1 to 3.

Referring to fig. 1 to 3, the short-flow dyeing apparatus for warp-knitted pure cotton super-soft fabric provided by the embodiment of the present invention comprises a housing 1, wherein a roller 2 is installed on the surface of the housing 1, a dyeing cylinder 3 is installed at the bottom end of the inner wall of the housing 1, four soaking rollers 4 and four soaking rollers 4 are installed at the top end of the surface of the dyeing cylinder 3, two squeezing rollers 5 and two squeezing rollers 5 are installed on the inner wall of the housing 1, a rotating roller 6 is installed at one side of the inner wall of the housing 1, four guiding rollers 8 and four guiding rollers 8 are installed on the inner wall of the housing 1, two outlet rollers 10 and two outlet rollers 10 are installed at one side of the surface of the housing 1, a dehumidifying hole 7 is installed at the top end of the surface of the housing 1, a ventilating block 9 and two ventilating blocks 9 are installed at the right side position of the inner wall of the housing 1, the surface of the heating wire 11 is provided with a fan 12, the inner wall of the shell 1 is provided with a motor 13, and the surface of the shell 1 is provided with a switch 15.

The example, utilize and soak roller 4 and carry out the oppression of continuation to the surface fabric and let the surface fabric fully with the dyestuff contact in the dyeing jar 3, extrude through two extrusion rollers 5 and discharge into dyeing jar 3 again unnecessary dyestuff, increased the running length of surface fabric through guide roller 8 and come the direct stoving of surface fabric with the cooperation of electric heat silk 11 and fan 12, great increase the convenience of using.

Referring to fig. 2, the surface of the extrusion roller 5 is fixedly connected with four protruding blocks 17, and the surface of each protruding block 17 is connected with a rubber ring 16 in a matching way.

Illustratively, in order to avoid the pollution of dyes with different colors attached to the surface of the rubber ring 16 to the fabric, the surface of the extrusion roller 5 is provided with the protruding block 17, at this time, the rubber ring 16 can be taken out and then cleaned or replaced, and the protruding block 17 is inserted into the surface of the extrusion roller 5, so that the rubber ring 16 can be fixed, and the power loss is effectively avoided.

Referring to fig. 1 and 3, a belt pulley 14 is welded on the power output end of the motor 12, and the surface of the belt pulley 14 is respectively connected with the rotary roller 6 and the outlet roller 10 through a belt.

Illustratively, a belt pulley 14 is welded at the power output end of the motor 13, the belt pulley 14 is synchronously connected with the rotary roller 6 and the outlet roller 10 through a belt, so that the roller 6 and the outlet roller 10 run synchronously, and a plurality of position changes exist between the roller 6 and the outlet roller, so that tension is generated between the roller and the outlet roller, and the fabric is kept in a completely unfolded state between the roller and the outlet roller.

Referring to fig. 1, the two squeeze cylinders 5 are located at a close distance and at the upper end of the dyeing cylinder 3.

Illustratively, two extrusion rollers 5 are installed at the upper end of the dyeing cylinder 3, the two extrusion rollers 5 are close to each other, the surface of the dyeing cylinder is provided with a rubber ring 16, the rubber ring 16 has certain elasticity, at this time, the dyed fabric passes through the middle position of the two extrusion rollers 5, the two extrusion rollers 5 extrude the fabric, redundant dye is discharged from the surface of the fabric under the extrusion effect and falls into the dyeing cylinder 3 again, and excessive dye is prevented from being wasted.

Referring to fig. 1, the power input end of the switch 15 is connected to the power output end of an external power supply through a wire, and the power output end of the switch 15 is connected to the power input ends of the motor 13, the heating wire 11 and the fan 13 through wires.

Illustratively, the control of the motor 13, the heating wire 11 and the fan 13 by the switch 15 greatly increases the controllability of the entire device.

When the dyeing machine is used, an external power supply is switched on, dye is added into the dyeing cylinder 3, redundant fabric is sewn in front of the undyed fabric, the redundant fabric passes through the machine and is placed on the outlet roller 10, the motor 13 is started at the moment, tension is generated under the action of the position difference between the roller 2 and the soaking roller 4 when the fabric enters, the fabric is kept to be completely unfolded in the dyeing cylinder 3, the fabric is completely immersed in the dyeing cylinder 3 under the compression of the soaking roller 4, the fabric is kept to be completely stretched, the fabric is more easily and sufficiently dyed, a large amount of dye is inevitably carried out after the fabric is completely immersed in the dyeing cylinder 3 and is fully dyed, in order to avoid the waste of the dye and the great color difference of the fabric due to the attachment of more dye, two extrusion rollers 5 are arranged at the upper end of the dyeing cylinder 3, and the two extrusion rollers 5 are close to each other, the surface of the rubber ring 16 is provided with the rubber ring 16, the rubber ring 16 has certain elasticity, at the moment, dyed fabric passes through the middle position of the two extrusion rollers 5, the two extrusion rollers 5 can extrude the fabric, redundant dye is discharged from the surface of the fabric under the extrusion effect and falls into the dyeing cylinder 3 again, the dye is not wasted too much, in order to avoid the pollution of the dye with different colors attached to the surface of the rubber ring 16 to the fabric, the surface of the extrusion rollers 5 is provided with the protruding block 17, at the moment, the rubber ring 16 can be taken out and then cleaned or replaced, the protruding block 17 on the surface of the extrusion rollers 5 is inserted, so that the rubber ring 16 can be fixed, the power loss is effectively avoided, the belt pulley 14 is welded at the power output end of the motor 13, the belt pulley 14 is synchronously connected with the rotary roller 6 and the outlet roller 10 through a belt, the roller 6 and the outlet roller 10 are operated synchronously, and a plurality of position changes exist between the roller 6 and the outlet roller, so that tension is generated between the roller 6 and the outlet roller, the fabric is kept in a completely unfolded state between the roller 6 and the extrusion roller 5, a distance is reserved between the roller 6 and the extrusion roller 5, so that the dye has a period of curing time on the fabric, blocking of dyeing caused by drying immediately after dyeing is effectively avoided, the periphery of the guide roller 8 is surrounded by the ventilating block 9, the tail part of the ventilating block 9 is provided with an electric heating wire 11 and a fan 12, the electric heating wire is composed of iron chromium aluminum and nickel chromium electrothermal alloy, when the temperature of the electric heating wire 11 is heated to a certain value, hot air is conveyed through the ventilating block 9 by the fan 12, and the fabric can continuously move around the ventilating block 9 under the guiding action of the guide roller 8, increased the time of drying, the aqueous vapor that produces at this moment of drying will be discharged through dehumidification hole 7 and go, has increased the inside degree of drying of shell 1, has increased the effect of drying, and the surface fabric of at this moment drying will go out from the device and carry out operation on next step under the effect of the traction of export roller 10, like this great reduction the occupation of machine, increased the efficiency of work.

The utility model relates to a short-process dyeing device for warp-knitted pure cotton super-soft fabric, which comprises a frame 1 and a shell; 2. a roller; 3. a dyeing vat; 4. soaking the roller; 5. extruding the roller; 6. rotating the roller; 7. a dehumidification hole; 8. a guide roller; 9. a gas permeable block; 10. an outlet roller; 11. an electric heating wire; 12. a fan with the model of MYGFJ; 13. the motor is Y2-7124; 14. a belt pulley; 15. a switch; 16. a rubber ring; 17. the structure and principle of the protruding block and the component are known to those skilled in the art through technical manuals or through routine experiments.

It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The short-flow dyeing device for the warp-knitted pure cotton super-soft fabric comprises a shell (1) and is characterized in that a roller (2) is mounted on the surface of the shell (1), a dyeing cylinder (3) is mounted at the bottom end of the inner wall of the shell (1), four soaking rollers (4) and four soaking rollers (4) are mounted at the top end of the surface of the dyeing cylinder (3), two extrusion rollers (5) and two extrusion rollers (5) are mounted on the inner wall of the shell (1), a rotating roller (6) is mounted on one side of the inner wall of the shell (1), four guide rollers (8) and four guide rollers (8) are mounted on the inner wall of the shell (1), two outlet rollers (10) and two outlet rollers (10) are mounted on one side of the surface of the shell (1), a dehumidifying hole (7) is mounted on the top end of the surface of the shell (1), two ventilating blocks (9) and two ventilating blocks (9) are mounted at the position of the inner wall of, heating wire (11) is installed to shell (1) surface right side position, heating wire (11) surface mounting has fan (12), motor (13) are installed to shell (1) inner wall, shell (1) surface mounting has switch (15).

2. The short-process dyeing device for the warp-knitted pure cotton ultra-soft fabric is characterized in that four protruding blocks (17) are fixedly connected to the surface of the extrusion roller (5), and rubber rings (16) are connected to the surfaces of the protruding blocks (17) in a matched mode.

3. The short-process dyeing device for the warp-knitted pure cotton ultra-soft fabric is characterized in that a belt pulley (14) is welded at the power output end of the motor (13), and the surface of the belt pulley (14) is respectively connected with the rotating roller (6) and the outlet roller (10) through belts.

4. The short-process dyeing device for the warp-knitted pure cotton ultra-soft fabric is characterized in that the two extrusion rollers (5) are relatively close to each other and are positioned at the upper end of the dyeing cylinder (3).

5. The short-process dyeing device for the warp-knitted pure cotton ultra-soft fabric as claimed in claim 1, wherein the power input end of the switch (15) is connected with the external power output end through a wire, and the power output end of the switch (15) is connected with the power input ends of the motor (13), the heating wire (11) and the fan (12) through wires.