CN212888182U - A top skin waste material remove device for aerated concrete block - Google Patents

A top skin waste material remove device for aerated concrete block Download PDF

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Publication number
CN212888182U
CN212888182U CN202021232532.5U CN202021232532U CN212888182U CN 212888182 U CN212888182 U CN 212888182U CN 202021232532 U CN202021232532 U CN 202021232532U CN 212888182 U CN212888182 U CN 212888182U
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China
Prior art keywords
aerated concrete
frame
longeron
top skin
blade
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CN202021232532.5U
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Chinese (zh)
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罗金荣
汪新
蒋常春
徐国栋
黄志刚
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Changxing Tianda Environmental Protection Building Material Co ltd
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Changxing Tianda Environmental Protection Building Material Co ltd
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Abstract

The utility model relates to a building material processing field, in particular to a top skin waste material remove device for aerated concrete block, including the transfer track, the transfer track bilateral symmetry is equipped with a plurality of support columns, a plurality of support columns on the transfer track right side are put on the shelf and are equipped with first longeron, a plurality of support columns on the transfer track left side are put on the shelf and are equipped with the second longeron, erect first crossbeam, support beam group and second crossbeam along the motion trail of transfer track perpendicularly in proper order in the middle of first longeron and the second longeron, first crossbeam bottom is equipped with longitudinal cutting mechanism, support beam group bottom is equipped with transverse cutting mechanism, second crossbeam bottom is equipped with positioning mechanism, semi-manufactured goods aerated concrete embryo is transported to the device through the transfer track, becomes aerated concrete block after longitudinal cutting mechanism, transverse cutting mechanism and positioning mechanism in proper order; the utility model discloses alleviate staff's work load, reduce the cost of labor, guarantee staff's safety, but waste material cyclic utilization has just ensured product quality.

Description

A top skin waste material remove device for aerated concrete block
Technical Field
The utility model relates to a building material processing field, in particular to top skin waste material remove device for aerated concrete block.
Background
The aerated concrete block is a light porous silicate product prepared by taking a siliceous material and a calcareous material as main raw materials, adding a gas former (aluminum powder paste and the like), and carrying out the processes of proportioning, stirring, pouring, pre-curing, cutting, autoclaved curing and the like. And after the aerated concrete block is cut according to the specification and the size of the product in the production process, the produced leftover materials are recycled, and slurry is prepared and recycled.
In the prior art, after the semi-finished product of the original aerated concrete block is cut into a finished product and taken out of a kettle, the top skin is manually removed, personnel need to stand at the top of a high blank body about 1.5 meters, the top temperature is high after the finished product is steamed at 200 ℃, the personnel have the risk of falling, in addition, the manual top skin removing efficiency is low, and the whole production rhythm and yield are greatly influenced; the top skin removed after the kettle can not be recycled due to steaming, the waste material is piled up and occupies a field, and meanwhile, the waste is a waste of raw materials.
SUMMERY OF THE UTILITY MODEL
The utility model solves the technical problems that in the prior art, after the semi-finished product of the original aerated concrete block is cut, the top skin is manually removed after the finished product is taken out of a kettle, personnel need to stand at the top of a high blank body about 1.5 meters, except for large workload, the temperature of the top is high after the finished product is steamed and cured at 200 ℃, and the personnel have the risk of falling, in addition, the efficiency of manually removing the top skin is low, thus greatly influencing the whole production rhythm and yield; the top skin removed after the kettle can not be recycled due to steaming, the waste material is piled up and occupies a field, and meanwhile, the waste is a waste of raw materials.
The utility model discloses a technical scheme be, provide a top skin waste material remove device for aerated concrete block, including the delivery track, delivery track bilateral symmetry is equipped with a plurality of support columns, a plurality of support columns on delivery track right side are put on the shelf and are equipped with first longeron, a plurality of support columns on delivery track left are put on the shelf and are equipped with the second longeron, first longeron and second longeron use the delivery track to set up as symmetry axis symmetry, erect first crossbeam, supporting beam group and second crossbeam perpendicularly in proper order along the movement track of delivery track in the middle of first longeron and the second longeron, first crossbeam bottom is equipped with vertical cutting mechanism, supporting beam group bottom is equipped with horizontal cutting mechanism, second crossbeam bottom is equipped with positioning mechanism.
Preferably, the longitudinal cutting mechanism comprises a longitudinal cutting frame, and a plurality of first blades are uniformly arranged at the bottom of the longitudinal cutting frame.
Preferably, a plurality of the first blades are fixed on the longitudinal cutting frame through bolts, and a plurality of the first blades are arranged downwards.
Preferably, the supporting beam group includes parallel arrangement's first supporting beam and second supporting beam, horizontal cutting mechanism includes first crosscut frame and second crosscut frame, the one end of first crosscut frame is fixed to be located on first longeron, the other end of first crosscut frame is fixed to be located on first supporting beam, the one end of second crosscut frame is fixed to be located on the second longeron, the other end of second crosscut frame is fixed to be located on the second crossbeam, first crosscut frame bottom is equipped with the second blade, second crosscut frame bottom is equipped with the second blade, the cutting edge of second blade sets up towards the opposite direction of delivery track's motion trail.
Preferably, the first transverse frame and the first supporting beam are arranged at an angle a, and the second transverse frame and the second supporting beam are arranged at an angle b.
Preferably, an angle a between the first cross cutting frame and the first support beam is 15-45 degrees, and an angle b between the second cross cutting frame and the second support beam is 135-165 degrees.
Preferably, the positioning mechanism comprises a limiting support arranged at the bottom of the second cross beam, and a positioning blade is arranged at the bottom of the limiting support.
Preferably, a baffle is arranged at the top of the positioning blade, and the cutting edge of the positioning blade is arranged towards the opposite direction of the motion track of the conveying track.
Preferably, a plurality of limiting holes are formed in the limiting support, and the positioning blade is fixed in the limiting holes through bolts.
Preferably, recovery grooves are arranged on two sides of the conveying track.
The utility model discloses the beneficial effect who brings is: conveying the semi-finished aerated concrete blank into a top skin waste removing device through a conveying rail, and forming an aerated concrete block after sequentially passing through a longitudinal cutting mechanism, a transverse cutting mechanism and a positioning mechanism; the top layer waste materials are smashed by the first blades, so that the quality problems that large top skin waste materials slide downwards to cause damage to edges and corners of semi-finished products and the like can be prevented, the smashed top layer waste materials are scraped by the second blades and then finely adjusted by the positioning blades, the size precision of products is ensured, and the waste materials fall into recovery tanks on two sides of the conveying track; the utility model discloses alleviateed staff's work load, reduced the cost of labor, guaranteed staff's safety, but waste material cyclic utilization has ensured product quality.
Drawings
Fig. 1 is a schematic structural view of the top leather waste removing device of the present invention in the top view direction;
fig. 2 is a schematic structural diagram of the longitudinal cutting mechanism according to the present invention;
fig. 3 is a schematic structural diagram of a transverse cutting mechanism according to the present invention;
fig. 4 is a schematic structural diagram of the positioning mechanism of the present invention;
the arrows in the figure indicate the direction of the movement trace of the conveying track.
Detailed Description
The present invention will be described in further detail with reference to the following examples, but the scope of the present invention is not limited thereto.
As shown in the figure, the utility model provides a top skin waste material remove device for aerated concrete block, including delivery track 1, 1 bilateral symmetry of delivery track is equipped with a plurality of support columns 2, a plurality of support columns 2 on delivery track 1 right side are put on the shelf and are equipped with first longeron 3, 2 the upper shelves of a plurality of left support columns of delivery track 1 are equipped with second longeron 4, first longeron 3 and second longeron 4 use delivery track 1 to set up its characterized in that as symmetry axis symmetry: the middle of the first longitudinal beam 3 and the second longitudinal beam 4 is sequentially vertically provided with a first cross beam 5, a supporting beam group 6 and a second cross beam 7 along the motion track of the conveying track 1, the bottom of the first cross beam 5 is provided with a longitudinal cutting mechanism 8, the bottom of the supporting beam group 6 is provided with a transverse cutting mechanism 9, and the bottom of the second cross beam 7 is provided with a positioning mechanism 10.
As shown in fig. 1, the direction indicated by the arrow in the figure is the movement trace of the conveying track 1.
The utility model discloses in, semi-manufactured goods aerated concrete idiosome transports to top skin waste material remove device in through delivery track 1, becomes the aerated concrete block after vertical cutting mechanism 8, horizontal cutting mechanism 9 and positioning mechanism 10 in proper order.
The utility model discloses in, the total width in aerated concrete idiosome top is 600 mm.
The utility model discloses in, vertical cutting mechanism 8 is including indulging frame 81, indulging frame 81 bottom and evenly being equipped with a plurality of first blades 82.
The utility model discloses in, it is a plurality of first blade 82 passes through the bolt fastening on indulging cutting frame 81, and is a plurality of first blade 82 sets up downwards.
The utility model discloses in, it is a plurality of first blade 82's quantity is 12, 12 first blade 82 evenly sets up on vertical cutting frame 81, the cutting edge of first blade 82 sets up towards the opposite direction of delivery track 1's movement track, and the aerated concrete idiosome that is 600mm wide carries out longitudinal cutting and smashes, prevents that bold top skin waste material from gliding, causes quality problems such as damage to semi-manufactured edges and corners.
The utility model discloses in, supporting beam group 6 is including parallel arrangement's first supporting beam 61 and second supporting beam 62, horizontal cutting mechanism 9 includes first crosscut frame 91 and second crosscut frame 92, the one end of first crosscut frame 91 is fixed to be located on first longeron 3, the other end of first crosscut frame 91 is fixed to be located on first supporting beam 61, the one end of second crosscut frame 92 is fixed to be located on second longeron 4, the other end of second crosscut frame 92 is fixed to be located on second crossbeam 7, first crosscut frame 91 bottom is equipped with second blade 93, second crosscut frame 92 bottom is equipped with second blade 93, the cutting edge of second blade 93 sets up towards the opposite direction of track of delivery track 1's motion orbit.
The utility model discloses in, first crosscut frame 91 is angle a setting with first supporting beam 61, second crosscut frame 92 is angle b setting with second supporting beam 62.
The utility model discloses in, second blade 93 length is 700mm, is greater than the 600mm of aerated concrete idiosome, can get rid of the top layer waste material of smashing through first blade 82, damages the idiosome when preventing that the waste material from gliding.
The utility model discloses in, angle a between first crosscut frame 91 and first supporting beam 61 is 15 ~45, angle b between second crosscut frame 92 and second supporting beam 62 is 135 ~ 165.
In this embodiment, an angle a between the first cross frame 91 and the first support beam 61 is 30 °, an angle b between the second cross frame 92 and the second support beam 62 is 150 °, the second blade 93 fixed to the bottom of the first cross frame 91 is disposed at an angle of 30 ° with respect to the first support beam 61, and the second blade 93 fixed to the bottom of the second cross frame 92 is disposed at an angle of 150 ° with respect to the second support beam 62; when the second blade 93 arranged at an angle cuts the top layer waste, the waste has a buffering track, so that the blank can be prevented from being damaged when the waste slides down.
The utility model discloses in, positioning mechanism 10 is including locating the spacing support 101 of second crossbeam 7 bottom, spacing support 101 bottom is equipped with location blade 102.
The utility model discloses in, location blade 102 top is equipped with baffle 103, location blade 102's cutting edge sets up towards the opposite direction of delivery track 1's movement track.
The utility model discloses in, location blade 102 is to getting rid of the aerated concrete idiosome top skin of crossing the top layer waste material through second blade 93 and finely tune, ensures the product size progress.
The utility model discloses in, baffle 103 is used for blockking the waste material that produces when location blade 102 fine setting aerated concrete idiosome top skin, and the waste material is blockked by baffle 103, can not fall into the aerated concrete block top that has been fine setting.
The utility model discloses in, be equipped with a plurality of spacing holes 104 on the spacing support 101, location blade 102 passes through the bolt fastening in spacing hole 104.
The utility model discloses in, fix the height that can adjust positioning blade 102 at different spacing hole 104 through adjusting bolt, convenient operation.
The utility model discloses in, delivery track 1 both sides are equipped with accumulator 11.
The utility model discloses in, the top layer waste material of the aerated concrete idiosome of cutting the location through first blade 82, second blade 93, location blade 102 falls into the accumulator 11 of delivery track 1 both sides, can carry out cyclic utilization, practices thrift the cost.
Compared with the prior art, the semi-finished product aerated concrete blank is conveyed into the top skin waste removing device through the conveying track 1 and sequentially passes through the longitudinal cutting mechanism 8, the transverse cutting mechanism 9 and the positioning mechanism 10 to form an aerated concrete block; the top layer waste materials are smashed by the first blades 82, so that the quality problems that large top skin waste materials slide down to cause damage to edges and corners of semi-finished products and the like can be prevented, the smashed top layer waste materials are scraped by the second blades 93 and then finely adjusted by the positioning blades 102 to ensure the size precision of products, and the waste materials fall into the recovery tanks 11 on the two sides of the conveying track 1; the utility model discloses alleviateed staff's work load, reduced the cost of labor, guaranteed staff's safety, but waste material cyclic utilization has ensured product quality.

Claims (10)

1. The utility model provides a top skin waste material remove device for aerated concrete block, includes delivery track (1), delivery track (1) bilateral symmetry is equipped with a plurality of support columns (2), a plurality of support columns (2) the upper bracket on delivery track (1) right side is equipped with first longeron (3), a plurality of support columns (2) the upper bracket on delivery track (1) left side is equipped with second longeron (4), first longeron (3) and second longeron (4) use delivery track (1) to set up its characterized in that as symmetry axis symmetry: the vertical cutting machine is characterized in that a first cross beam (5), a supporting beam group (6) and a second cross beam (7) are sequentially and vertically erected in the middle of the first longitudinal beam (3) and the second longitudinal beam (4) along the motion track of the conveying track (1), a longitudinal cutting mechanism (8) is arranged at the bottom of the first cross beam (5), a transverse cutting mechanism (9) is arranged at the bottom of the supporting beam group (6), and a positioning mechanism (10) is arranged at the bottom of the second cross beam (7).
2. The top skin waste removal device for aerated concrete blocks according to claim 1, wherein: the longitudinal cutting mechanism (8) comprises a longitudinal cutting frame (81), and a plurality of first blades (82) are uniformly arranged at the bottom of the longitudinal cutting frame (81).
3. The top skin waste removal device for aerated concrete blocks according to claim 2, wherein: the first blades (82) are fixed on the longitudinal cutting frame (81) through bolts, and the first blades (82) are arranged downwards.
4. The top skin waste removal device for aerated concrete blocks according to claim 1, wherein: support beam group (6) are including parallel arrangement's first supporting beam (61) and second supporting beam (62), horizontal cutting mechanism (9) are including first crosscut frame (91) and second crosscut frame (92), the one end of first crosscut frame (91) is fixed to be located on first longeron (3), the other end of first crosscut frame (91) is fixed to be located on first supporting beam (61), the one end of second crosscut frame (92) is fixed to be located on second longeron (4), the other end of second crosscut frame (92) is fixed to be located on second crossbeam (7), first crosscut frame (91) bottom is equipped with second blade (93), second crosscut frame (92) bottom is equipped with second blade (93), the cutting edge of second blade (93) sets up towards the opposite direction of the motion orbit of delivery track (1).
5. The top skin waste removal device for aerated concrete blocks according to claim 4, wherein: the first transverse cutting frame (91) and the first supporting beam (61) are arranged at an angle a, and the second transverse cutting frame (92) and the second supporting beam (62) are arranged at an angle b.
6. The top skin waste removal device for aerated concrete blocks according to claim 5, wherein: the angle a between the first transverse cutting frame (91) and the first supporting beam (61) is 15-45 degrees, and the angle b between the second transverse cutting frame (92) and the second supporting beam (62) is 135-165 degrees.
7. The top skin waste removal device for aerated concrete blocks according to claim 1, wherein: the positioning mechanism (10) comprises a limiting support (101) arranged at the bottom of the second cross beam (7), and a positioning blade (102) is arranged at the bottom of the limiting support (101).
8. The top skin waste removal device for aerated concrete blocks according to claim 7, wherein: the top of the positioning blade (102) is provided with a baffle (103), and the cutting edge of the positioning blade (102) is arranged in the direction opposite to the motion track of the conveying track (1).
9. The top skin waste removal device for aerated concrete blocks according to claim 8, wherein: the limiting support (101) is provided with a plurality of limiting holes (104), and the positioning blade (102) is fixed in the limiting holes (104) through bolts.
10. The top skin waste removal device for aerated concrete blocks according to claim 1, wherein: and recovery tanks (11) are arranged on two sides of the conveying track (1).
CN202021232532.5U 2020-06-30 2020-06-30 A top skin waste material remove device for aerated concrete block Active CN212888182U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021232532.5U CN212888182U (en) 2020-06-30 2020-06-30 A top skin waste material remove device for aerated concrete block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021232532.5U CN212888182U (en) 2020-06-30 2020-06-30 A top skin waste material remove device for aerated concrete block

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CN212888182U true CN212888182U (en) 2021-04-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115042292A (en) * 2022-04-27 2022-09-13 贵州长泰源节能建材股份有限公司 Environment-friendly aerated brick
CN117207326A (en) * 2023-11-07 2023-12-12 山西中正凯宏建材有限公司 Evaporate and press aerated concrete block bottom skin excision equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115042292A (en) * 2022-04-27 2022-09-13 贵州长泰源节能建材股份有限公司 Environment-friendly aerated brick
CN117207326A (en) * 2023-11-07 2023-12-12 山西中正凯宏建材有限公司 Evaporate and press aerated concrete block bottom skin excision equipment
CN117207326B (en) * 2023-11-07 2024-01-05 山西中正凯宏建材有限公司 Evaporate and press aerated concrete block bottom skin excision equipment

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