CN202412482U - Top surface and bottom surface cutting machine on foam concrete tangent line - Google Patents
Top surface and bottom surface cutting machine on foam concrete tangent line Download PDFInfo
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- CN202412482U CN202412482U CN2011205574305U CN201120557430U CN202412482U CN 202412482 U CN202412482 U CN 202412482U CN 2011205574305 U CN2011205574305 U CN 2011205574305U CN 201120557430 U CN201120557430 U CN 201120557430U CN 202412482 U CN202412482 U CN 202412482U
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- band saw
- foam concrete
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Abstract
The utility model discloses a top surface and bottom surface cutting machine on a foam concrete tangent line, which relates to a cutting device of a foam concrete block. According to the top surface and bottom surface cutting machine on the foam concrete tangent line, the semi-finished product is prevented from turning in the back working procedure. The top surface and bottom surface cutting machine comprises a main machine, a feeding platform and a receiving platform, wherein the main machine comprises a rack, a band saw, a band saw revolution driving device and band saw distance adjusting devices; the upper part of the rack is provided with at least a pair of uprights, and the band saw is horizontally arranged between the uprights in a connecting manner through the band saw revolution driving device; a pair of the band saw distance adjusting devices, which are used for adjusting the distance between an upper saw band and a lower saw band, are respectively arranged at the inner side of the band saw revolution driving device; the feeding platform is arranged at the front surface of the main machine, towards which the saw gears of the band saw face, and the platform height of the feeding platform is lower than the height of the low edge of the lower saw band; and the receiving platform is arranged at the back surface of the main machine, and the platform height of the receiving platform is equal to the height of the upper edge of the lower saw band. According to the top surface and bottom surface cutting machine on the foam concrete tangent line, disclosed by the utility model, an insulation block is not needed to turn over, the processing procedures and the device amounts in the prior art are reduced, and the pass rate and the finished product rate of a product are increased.
Description
Technical field
The utility model relates to a kind of cutting apparatus of foam concrete piece; Relate in particular to the foam concrete piece with surface is carried out the cutting machine that end face, bottom surface go top layer processing.
Background technology
Under the main trend of current energy-conservation, reduction of discharging, environmental protection, requirements of saving energy is stood in the breach, this is also expediting the emergence of the appearance of the energy saving building material of heat insulation accordingly, insulation, and the foam concrete warming plate is exactly wherein one type.
The technological process of production of foam concrete warming plate is: after various raw material through accurate measurement fully stir through mixer; Be discharged into and rest in framed on the base plate; Framed interior mix will foam to height that requires and curing gradually after a few minutes, and this moment, we were referred to as the foam concrete heat insulating block.After several hrs, after framed interior foam concrete heat insulating block reaches certain intensity, it is spun off in framed through mould emptier.Its profile of foam concrete heat insulating block that the demoulding is come out is a cube; We set its appearance and size is 930 * 930 * 330 (length * wide * height; Unit: mm); This cube is processed to the size of customer requirements again---long * wide be 300 * 300, thickness is the warming plate of 30 (or other sizes).
Heat insulating block with 930 * 930 * 330 is processed into the warming plate (300 * 300 * 30) of requirement up to specification, and the present method that adopts is shown in Fig. 6-9, and heat insulating block 1 is the blank of firm foaming among Fig. 6, and its six all have cortex (coarse surface layer).At first; Through a perpendicular cuts machine (above four saw blades are housed; Between every saw blade to open shelves be 300); Heat insulating block 1 along dividing tangent line 11 to cut into three insulation bar 10 (see figure 7)s of 930 * 330 * 300, but can be found out that from this figure end face cortex 12, the bottom surface cortex 13 of heat insulating block 1 still retain; Then, again with 90 ° of each bar insulation bar 10 upsets, make end face cortex 12, bottom surface cortex 13 turn to two sides, be Fig. 8 situation like Fig. 7; Again insulation bar 10 among Fig. 8 is carried out two sides cutting (removing end face cortex 12, bottom surface cortex 13), process 300 * 300 sizes that the cross section reaches designing requirement.At last, again through an other perpendicular cuts machine (above 29 saw blades are housed, between every saw blade to open shelves be 30), be cut to 300 * 300 * 30 warming plate 100 (see figure 9)s.
The drawback of this technical process is:
1. production efficiency is low, needs manual work that each piece insulation bar 10 is moved upset when cutting for the second time, and automaticity is low;
2. product qualified rate is low, and the breakage that causes insulation bar 10 in the switching process is easily moved in manual work.
3. when cutting for the first time, angle of inclination when placing is excessive if bottom surface cortex 13 makes heat insulating block 1, along dividing tangent line 11 to cut back insulation bar parallelogram, makes later process need remove more part, makes output reduce.
The utility model content
The utility model provides a kind of foam concrete of avoiding in later process, the semi-finished product blank being overturn to divide top, bottom surface cutting machine on the tangent line to above problem.
The technical scheme of the utility model is: comprise main frame, feeding platform and receiving platform; Said main frame comprises frame, band saw, band saw device for revolving and driving and band saw spacing regulator;
Said upper rack is provided with a column at least, and said band saw flatly is connected between the column through the band saw device for revolving and driving, makes said band saw saw band and following saw band on having between the column; Be respectively equipped with a pair of band saw spacing regulator that is used to adjust distance between saw band and the following saw band in the inboard of said band saw device for revolving and driving;
Said feeding platform be arranged on band saw sawtooth direction on the main frame towards the front, the table surface height of said feeding platform is lower than the said height of saw band lower edge down;
Said receiving platform is arranged on the back side of main frame, and the table surface height of said receiving platform equals the said height of saw band upper edge down.
The table top of said receiving platform is provided with the shovel plate that cross section is an acute angle towards the ora terminalis of main frame.
The acute angle ora terminalis of said shovel plate is provided with plurality of tooth-shaped in the axial direction.
Below saw band under the said main frame, be provided with the broken material plate that connects material, the said broken material plate that connects material is 30-70 ° of angle in horizontal plane.
Said band saw device for revolving and driving comprises motor, driving wheel and follower, and said motor links to each other with said driving wheel through bindiny mechanism and is connected on the heel post on the said frame; Said follower is regulated bindiny mechanism through activity and is connected on the opposite side column, makes that the distance between driving wheel and the follower is adjustable.
Said band saw spacing regulator comprises the base adjustable with respect to the column upper-lower position, is movably connected at least two guide wheels on the base, and said two guide wheels are located at the upper and lower faces of said band saw respectively.
The driving wheel of the band saw of the utility model and the complete vertical layout of follower (being that axis horizontal is laid); Be wrapped in the just complete level of working face of the bands for band on master, the passive wheel rim like this; Simultaneously; Utilize the tension side of bands for band simultaneously the above and below of heat insulating block to be cut, so just need not again heat insulating block have been overturn with revolution limit (promptly going up saw band and following saw band).Because the tension side of bands for band is relative with the cut direction on revolution limit, the cutting force that therefore bands for band acts on the heat insulating block upper and lower surfaces in cutting process is cancelled each other, and heat insulating block can not produce the displacement of left and right directions yet in working angles.The utility model can be accomplished the cutting of blank end face, bottom surface cortex in time processing; And can guarantee the depth of parallelism and the distance on two sides; The semi-finished product heat insulating block that obtains remains the bottom surface and " lands " in road, back slitting operation; Need not upset, reduced manufacturing procedure of the prior art and number of devices, improved the qualification rate and the yield rate of product.
Description of drawings
Fig. 1 is the structural representation of the utility model,
Fig. 2 is a K place partial enlarged drawing among Fig. 1,
Fig. 3 is the structural representation of main frame in the utility model,
Fig. 4 is the left view of Fig. 3,
Fig. 5 is the vertical view of Fig. 3,
Fig. 6-the 9th, the work flow reference view of the utility model background technology,
Figure 10-the 12nd, the work flow reference view of the utility model;
1 is the heat insulating block blank among the figure, the 11st, and minute tangent line, the 12nd, end face cortex, the 13rd, bottom surface cortex, the 10th, insulation bar, the 100th, warming plate; The 101st, the end face cortex that separates, the 102nd, broken bottom surface cortex, the 2nd, feeding platform, the 21st, the table top of feeding platform, the 3rd, main frame; The 31st, band saw, the 311st, band saw spacing regulator, the 312nd, band saw device for revolving and driving, the 32nd, the broken material plate that connects material, the 33rd, column; The 34th, charging aperture, the 35th, discharging opening, the 4th, receiving platform, the 41st, the table top of receiving platform, the 42nd, shovel plate.
The specific embodiment
The cutting machine of the utility model comprises main frame 3, feeding platform 2 and receiving platform 4 shown in Fig. 1-5; Said main frame 3 comprises frame, band saw 31, band saw device for revolving and driving 312 and band saw spacing regulator 311;
Said upper rack is provided with a column 33 at least, and said band saw 31 flatly is connected between the column 33 through band saw device for revolving and driving 312, makes said band saw 31 saw band and following saw band on having between the column 33; Be respectively equipped with a pair of band saw spacing regulator 311 that is used to adjust distance between saw band and the following saw band in the inboard of said band saw device for revolving and driving 312;
Said feeding platform 2 be arranged on band saw 31 sawtooth directions on the main frame 3 towards the front, the table top 21 of said feeding platform highly is lower than the said height of saw band lower edge down;
Said receiving platform 4 is arranged on the back side of main frame 3, and the table top 41 of said receiving platform highly equals the said height of saw band upper edge down.
The table top 41 of said receiving platform is provided with the shovel plate 42 that cross section is an acute angle towards the ora terminalis of main frame 3.
The acute angle ora terminalis of said shovel plate 42 is provided with plurality of tooth-shaped in the axial direction.
Below 3 times saw bands of said main frame, be provided with broken material 32 plates that connect material, the said broken material plate 32 that connects material is 30-70 ° of angle in horizontal plane.
Said band saw device for revolving and driving 312 comprises motor, driving wheel and follower, and said motor links to each other with said driving wheel through bindiny mechanism's (like reductor, shaft coupling etc.) and is connected on the heel post 33 on the said frame; Said follower is regulated bindiny mechanism through activity and is connected on the opposite side column 33, makes that the distance between driving wheel and the follower is adjustable.To realize adjustment to band saw 31 elasticities.
Said band saw spacing regulator 311 comprises the base adjustable with respect to column 33 upper-lower positions, is movably connected at least two guide wheels on the base, and said two guide wheels are located at the upper and lower faces of said band saw 31 respectively.To realize the adjustment to distance between saw band on the band saw 33 and the following saw band, purpose is to carry out adaptive adjustment to heterogeneity heat insulating block 1.
The operation principle of the utility model is shown in Fig. 1-5; Have the heat insulating block 1 of six musculus cutaneus layers and get into main frame from the direction of the charging aperture 34 of main frame 3 (sawtooth towards direction); After touching saw band and following saw band, the end face cortex 12 that is positioned at the top is in the top of saw band and the bottom of following saw band respectively with the bottom surface cortex 13 that is positioned at the bottom, is cut; End face cortex 12 separates the end face cortex 101 that formation separates with base substrate, break away from base substrate; Bottom surface cortex 13 separates with base substrate, broken down in the effect of shovel plate 42 simultaneously, form the bottom surface cortex 102 of fragmentation, fall broken material and connect material on the plate 32 device for transferring.
Work flow after the utility model is used is shown in Figure 10-12; Heat insulating block blank 1 is undressed preceding like Figure 10, has the two sides cortex, after the utility model apparatus processing; End face cortex 12 and bottom surface cortex 13 have been removed; Under the situation that need not to overturn, be semi-finished product respectively by road, back stick cutting apparatus like Figure 11, get end face, bottom surface and the two sides dimensional accuracy insulation bar 10 of size up to specification.At last, insulation bar 10 whole entering with the stick cutting apparatus in groups are in the plate cutting apparatus of 90 ° of layings, accomplish processing, like Figure 12.
Further specify in conjunction with concrete processing example:
Earlier the upper and lower surfaces with 930 * 930 * 330 heat insulating block after the demoulding cuts; Obtain 930 * 930 * 300 heat insulating block (Figure 10); Be cut to three 930 * 300 * 300 insulation bar (Figure 11) again through a perpendicular cuts machine, and then be cut to 300 * 300 * 30 warming plate (Figure 12) through an other perpendicular cuts machine.
The utility model great advantage is to realize the cutting process full automation, need not artificial upset, and its maximum with existing technology is distinguished and is the first step of cutting, and promptly the upper and lower surfaces to heat insulating block cuts.
Claims (6)
1. foam concrete divides top, the bottom surface cutting machine on the tangent line, it is characterized in that, comprises main frame, feeding platform and receiving platform; Said main frame comprises frame, band saw, band saw device for revolving and driving and band saw spacing regulator;
Said upper rack is provided with a column at least, and said band saw flatly is connected between the column through the band saw device for revolving and driving, makes said band saw saw band and following saw band on having between the column; Be respectively equipped with a pair of band saw spacing regulator that is used to adjust distance between saw band and the following saw band in the inboard of said band saw device for revolving and driving;
Said feeding platform be arranged on band saw sawtooth direction on the main frame towards the front, the table surface height of said feeding platform is lower than the said height of saw band lower edge down;
Said receiving platform is arranged on the back side of main frame, and the table surface height of said receiving platform equals the said height of saw band upper edge down.
2. foam concrete according to claim 1 divides top, the bottom surface cutting machine on the tangent line, it is characterized in that, the table top of said receiving platform is provided with the shovel plate that cross section is an acute angle towards the ora terminalis of main frame.
3. foam concrete according to claim 2 divides top, the bottom surface cutting machine on the tangent line, it is characterized in that, the acute angle ora terminalis of said shovel plate is provided with plurality of tooth-shaped in the axial direction.
4. foam concrete according to claim 1 divides top, the bottom surface cutting machine on the tangent line, it is characterized in that, below saw band under the said main frame, is provided with the broken material plate that connects material, and the said broken material plate that connects material is 30-70 ° of angle in horizontal plane.
5. foam concrete according to claim 1 divides top, the bottom surface cutting machine on the tangent line; It is characterized in that; Said band saw device for revolving and driving comprises motor, driving wheel and follower, and said motor links to each other with said driving wheel through bindiny mechanism and is connected on the heel post on the said frame; Said follower is regulated bindiny mechanism through activity and is connected on the opposite side column, makes that the distance between driving wheel and the follower is adjustable.
6. foam concrete according to claim 1 divides top, the bottom surface cutting machine on the tangent line; It is characterized in that; Said band saw spacing regulator comprises the base adjustable with respect to the column upper-lower position, is movably connected at least two guide wheels on the base, and said two guide wheels are located at the upper and lower faces of said band saw respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205574305U CN202412482U (en) | 2011-12-28 | 2011-12-28 | Top surface and bottom surface cutting machine on foam concrete tangent line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205574305U CN202412482U (en) | 2011-12-28 | 2011-12-28 | Top surface and bottom surface cutting machine on foam concrete tangent line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202412482U true CN202412482U (en) | 2012-09-05 |
Family
ID=46737274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205574305U Withdrawn - After Issue CN202412482U (en) | 2011-12-28 | 2011-12-28 | Top surface and bottom surface cutting machine on foam concrete tangent line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202412482U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490261A (en) * | 2011-12-28 | 2012-06-13 | 扬州威奥重工机械有限公司 | Top and bottom surface cutting machine on foam concrete slitting line |
| CN105291281A (en) * | 2015-11-02 | 2016-02-03 | 哈密市祥昊工贸有限公司 | Multi-piece cutting machine for perlite insulation board blank |
| CN109129670A (en) * | 2018-08-02 | 2019-01-04 | 顾家家居股份有限公司 | A kind of diced system of sponge block |
-
2011
- 2011-12-28 CN CN2011205574305U patent/CN202412482U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490261A (en) * | 2011-12-28 | 2012-06-13 | 扬州威奥重工机械有限公司 | Top and bottom surface cutting machine on foam concrete slitting line |
| CN102490261B (en) * | 2011-12-28 | 2013-09-11 | 扬州威奥重工机械有限公司 | Top and bottom surface cutting machine on foam concrete slitting line |
| CN105291281A (en) * | 2015-11-02 | 2016-02-03 | 哈密市祥昊工贸有限公司 | Multi-piece cutting machine for perlite insulation board blank |
| CN109129670A (en) * | 2018-08-02 | 2019-01-04 | 顾家家居股份有限公司 | A kind of diced system of sponge block |
| CN109129670B (en) * | 2018-08-02 | 2020-09-22 | 顾家家居股份有限公司 | Cutting system of sponge piece |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120905 Effective date of abandoning: 20130911 |
|
| RGAV | Abandon patent right to avoid regrant |