CN109129670B - Cutting system of sponge piece - Google Patents
Cutting system of sponge piece Download PDFInfo
- Publication number
- CN109129670B CN109129670B CN201810873304.7A CN201810873304A CN109129670B CN 109129670 B CN109129670 B CN 109129670B CN 201810873304 A CN201810873304 A CN 201810873304A CN 109129670 B CN109129670 B CN 109129670B
- Authority
- CN
- China
- Prior art keywords
- sponge
- cutting
- station
- cutting machine
- horizontal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
- B26D2011/005—Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetal Cutting Devices (AREA)
Abstract
The invention discloses a cutting system of a sponge block, and relates to the technical field of sponge cutting. The scheme sequentially comprises a protective skin cutting station, a horizontal peeling station, a vertical cutting station, a transfer station and a horizontal cutting station; the protective skin cutting station is used for cutting off the protective skin around the vertical direction of the sponge block; the horizontal peeling station can cut the protective skin at the top and the bottom of the sponge block and cut the sponge block into a plurality of layers along the horizontal direction; the sponge block can be cut in the vertical direction by the vertical cutting station; the transfer station is used for transferring the sponge blocks on the vertical cutting station to the horizontal cutting station; the horizontal cutting station can cut the sponge block along the vertical direction, and the cutting direction is perpendicular to the cutting direction of the vertical cutting station. Through vertical cutting station and the high-efficient cutting of horizontal cutting station, can shorten total cutting time to raise the efficiency.
Description
Technical Field
The invention relates to the technical field of sponge cutting, in particular to a sponge block cutting system.
Background
In sofa processing, materials such as sponge, wooden frame are required, wherein most of the sponge is high-density sponge. In the actual processing process, a factory generally purchases a large sponge block and then cuts the sponge block into a sheet or strip shape and the like by a sponge cutting machine.
Current sponge cutting machine generally includes the support body, is located the conveyer belt of support body below, installs line sword on the support body, well accuse case, and the line sword both ends all are equipped with driving motor, and driving motor can drive line sword along the quick reciprocating motion of line sword length direction to the realization is to the cutting of sponge piece, and the operation of the driving motor at the steerable line sword both ends of well accuse case can drive the driving motor at both ends in addition and realize going up and down or horizontal translation in step. When the sponge block passes through the line knife, the line knife can cut the sponge block. However, in order to cut out the special-shaped sponge, the existing sponge cutting machine is generally provided with only one line knife, and the sponge cutting machine can be divided into a plurality of types according to the vertical arrangement or the horizontal arrangement of the line knife.
In reality, in order to facilitate the carrying of the large-sized sponge block and protect the sponge block, the outside of the sponge block is usually wrapped by a layer of protective leather. Then, in the cutting process, the existing process is generally: cutting off the top layer and the bottom layer of protective skin by a horizontal line knife of a sponge cutting machine, and simultaneously cutting sponge blocks into a plurality of pieces of sheets stacked along the setting direction; and then, the vertical line knife of the next sponge cutting machine continues to cut the sponge block in two steps, the rest of the protective skin around the sponge block is firstly cut off in the first step, the conveying belt is matched in the second step, the interior of the sponge block is cut in two directions, and finally a finished product is formed.
According to the cutting mode of the sponge blocks, only one line cutter is arranged on each sponge cutting machine, and in order to complete the cutting of multiple planes, the time of a single sponge block staying at a certain sponge cutting machine is usually longer, so that the processing time of the whole sponge block is too long, and the processing efficiency is seriously influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a sponge block cutting system, which can shorten the total cutting time and improve the efficiency by efficiently cutting through a vertical cutting station and a horizontal cutting station.
In order to achieve the purpose, the invention provides the following technical scheme: a cutting system of sponge blocks sequentially comprises a protective skin cutting station, a horizontal peeling station, a vertical cutting station, a transfer station and a horizontal cutting station;
the protective leather cutting station comprises a first sponge cutting machine, a linear knife is arranged on the first sponge cutting machine, and the first sponge cutting machine can cut off the protective leather around the vertical direction of the sponge block;
the horizontal peeling station comprises a second sponge cutting machine, and a plurality of horizontally arranged wire cutters are installed on the second sponge cutting machine at intervals along the vertical direction; the second sponge cutting machine can cut the protective leather at the top and the bottom of the sponge block and cut the sponge block into a plurality of layers along the horizontal direction;
the vertical cutting station comprises a third sponge cutting machine, and a plurality of vertically arranged wire cutters are arranged on the third sponge cutting machine at intervals along the horizontal direction; the third sponge cutting machine can cut the sponge block along the vertical direction;
the transfer station is used for transferring the sponge blocks on the vertical cutting station to the horizontal cutting station, and the sponge blocks do not rotate during transfer;
the horizontal cutting station comprises a fourth sponge cutting machine, and a plurality of vertically arranged line cutters are arranged on the fourth sponge cutting machine at intervals along the horizontal direction; the fourth sponge cutting machine can cut the sponge block along the vertical direction, and the cutting direction of the horizontal cutting station is perpendicular to that of the vertical cutting station; the conveying direction of the conveying belt of the fourth sponge cutting machine is vertical to the conveying direction of the conveying belt of the third sponge cutting machine.
Through adopting above-mentioned technical scheme, large-scale sponge piece can be in proper order through a plurality of stations to accomplish the cutting and the inside cutting of protection skin, because the protection skin integrity that is cut out in this scheme is all higher, then compare in original processing mode, more clean, thorough that the protection skin got rid of.
And the time that the sponge piece spent is comparing in original and not having obvious extension at the peeling process, but at the cutting process of sponge piece after peeling, owing to all be equipped with many line swoves on vertical cutting station and horizontal cutting station, but then greatly reduced is to the cutting time of sponge piece, so, the total process time of sponge piece can be shortened to this scheme to improve machining efficiency.
The invention is further provided with: and a top skin moving-out station is connected between the horizontal peeling station and the vertical cutting station and comprises a frame, a horizontal moving seat arranged on the frame, a vertical telescopic piece arranged below the horizontal moving seat, a grabbing assembly arranged at the lower end of the vertical telescopic piece and a peeling conveyer belt arranged below the grabbing assembly.
Through adopting above-mentioned technical scheme, when the sponge piece transported to the conveyer belt of peeing on, the conveyer belt of peeing stops to drive the sponge piece, and vertical extensible member control at this moment snatchs the subassembly and descends and hold the protection skin of top layer, then vertical extensible member control snatchs the subassembly and rises, and later the horizontal migration seat takes the protection skin of top layer to shift out directly over the sponge piece, then the sponge piece can continue to carry to next station. Through above-mentioned mode, the protection skin of top layer can be separated away, reduces the labour.
The invention is further provided with: the frame is provided with a bearing table which is positioned on one side of the horizontal direction of the peeling conveyer belt, the upper side of the bearing table is provided with a bearing plate, and a first lifting piece is connected between the bearing plate and the bearing table.
Through adopting above-mentioned technical scheme, the protection skin that shifts out directly over the sponge piece can be put in to accepting on the board, then by first lifter drive and descend to suitable height to the protection skin is taken away to the workman.
The invention is further provided with: the second sponge cutting machine is further provided with a second conveying belt, the upper plane of the second conveying belt is lower than the upper plane of the peeling conveying belt, one end, close to the peeling conveying belt, of the second conveying belt is connected with a guide block, the upper end of the guide block is horizontally arranged and is flush with the upper plane of the peeling conveying belt, the guide block is close to one side wall of the second conveying belt and is in bending arrangement, an unloading channel is formed between the guide block and the second conveying belt, and the width of the unloading channel is unchanged along the length direction of the unloading channel.
Through adopting above-mentioned technical scheme, when the protection skin of sponge piece bottom was through the guide block, because the protection skin thickness of bottom just in time equals the width of passageway of unloading, then in the protection skin can get into the passageway of unloading to carry out thorough separation, reduction intensity of labour with the protection skin and the sponge piece of bottom downwards along its length direction and carry out.
The invention is further provided with: an adjusting table is connected in front of the protective leather cutting station, and an adjusting conveying belt is arranged on the adjusting table.
Through adopting above-mentioned technical scheme, large-scale sponge piece can be put earlier on the adjustment bench, and operating personnel can move the sponge piece, makes the better alignment of sponge piece in protection skin cutting station, reduces the probability that the size cutting made mistakes.
The invention is further provided with: and a second lifting piece is arranged below the adjusting platform.
Through adopting above-mentioned technical scheme, the sponge piece is placed the back at the adjustment bench, can be promoted the adjustment bench to the conveyer belt parallel and level position with protection skin cutting station by second lifting unit to reduce the doing work that the operator upwards carried the sponge piece.
The invention is further provided with: two groups of lower compression rollers are installed on the first sponge cutting machine and are respectively positioned on the front side and the rear side of the line knife of the first sponge cutting machine along the conveying direction of the conveying belt of the line knife.
Through adopting above-mentioned technical scheme, the compression roller is used for providing decurrent pressure to the sponge piece down, increases the frictional force of sponge piece and conveyer belt, reduces the probability of skidding.
The invention is further provided with: two sets of side compression rollers are installed on the second sponge cutting machine and are respectively located on the front side and the rear side of the line knife of the second sponge cutting machine along the conveying direction of the conveying belt of the second sponge cutting machine, and each set of side compression rollers is provided with two conveying belts which are arranged in a row in the horizontal direction.
Through adopting above-mentioned technical scheme, when the sponge piece passes through the second sponge cutting machine, the side compression roller can provide lateral pressure in the both sides of sponge piece to reduce the cutting in-process, the probability that the skew takes place for the sponge piece, finally improve the cutting accuracy.
The invention is further provided with: the transfer station comprises a plurality of transfer rollers which are arranged in parallel at equal intervals, and the axial direction of the transfer rollers is parallel to the conveying direction of the fourth sponge cutting machine conveying belt; the transfer station also comprises a transfer frame positioned above the transfer roller and a transfer piece connected below the transfer frame and used for transferring the sponge block to the horizontal cutting station; the transfer piece comprises a first transfer plate perpendicular to the axis of the transfer roller and a second transfer plate parallel to the axis of the transfer roller, the first transfer plate and the second transfer plate are perpendicular to the horizontal plane, and one side edge, far away from the third sponge cutting machine, of the first transfer plate is fixedly connected with one side edge, far away from the fourth sponge cutting machine, of the second transfer plate.
Through adopting above-mentioned technical scheme, the second shifts the board and can support the sponge piece to prevent its excessive roll-off, first shifts the board and can promote the sponge piece to the conveyer belt of fourth sponge cutting machine on. Through the mode, the sponge block can be stably pushed to the conveying belt of the fourth sponge cutting machine.
The invention is further provided with: and a collecting box is arranged at the tail end of the horizontal cutting station.
By adopting the technical scheme, the collecting box can be used for collecting cut finished sponge pieces or sponge blocks.
The invention has the following advantages:
1. according to the scheme, the vertical cutting station and the horizontal cutting station are used for cutting efficiently, so that the total cutting time can be shortened, and the efficiency is improved;
2. in the scheme, the integrity of the cut protection skins is higher, so that the protection skins are removed more cleanly and thoroughly compared with the original processing mode;
3. in this scheme, the top skin shifts out the station and the passageway of unloading can separate away the protection skin at top and the protection skin of bottom from the sponge piece respectively to greatly reduced manual separation's cost.
Drawings
FIG. 1 is a schematic structural diagram of the present embodiment;
FIG. 2 is a schematic view of the protective skin cutting station of FIG. 1;
FIG. 3 is a schematic diagram of the horizontal skinning station and the top skin removal station of FIG. 1;
FIG. 4 is a cross-sectional view of the discharge passage between the horizontal skinning station and the top skin removal station of FIG. 3;
FIG. 5 is a connection diagram of the vertical cutting station, the transfer station and the horizontal cutting station in FIG. 1;
fig. 6 is a connection diagram of the transfer station and the horizontal cutting station in fig. 5.
Reference numerals: 1. a protective skin cutting station; 11. a first sponge cutter; 12. an adjusting table; 13. adjusting the conveying belt; 14. a second lifting member; 15. a lower pressing roller; 2. a horizontal peeling station; 21. a second sponge cutter; 22. a side press roll; 23. a second conveyor belt; 24. a guide block; 25. a discharge passage; 3. removing the top skin from the station; 31. a frame; 32. a horizontal moving seat; 33. a vertical telescoping member; 34. a grasping assembly; 35. peeling and conveying the belt; 36. a receiving table; 37. a bearing plate; 38. a first lifting member; 4. a vertical cutting station; 41. a third sponge cutter; 5. transferring a station; 51. a transfer roll; 52. a transfer member; 521. a first transfer plate; 522. a second transfer plate; 53. a transfer frame; 6. a horizontal cutting station; 61. a fourth sponge cutter; 7. and a collection box.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention is further described with reference to the accompanying drawings.
A cutting system of sponge blocks, referring to figure 1, sequentially comprises a protective skin cutting station 1, a horizontal peeling station 2, a top skin moving-out station 3, a vertical cutting station 4, a transfer station 5 and a horizontal cutting station 6.
Referring to fig. 2, the protective leather cutting station 1 includes a first sponge cutting machine 11, a vertically arranged line knife is arranged on the first sponge cutting machine 11, and the first sponge cutting machine 11 can cut off the protective leather around the sponge block. The first sponge cutter 11 may be a conventional numerically controlled vertical vibrating knife cutter. An adjusting table 12 is connected in front of the protective leather cutting station 1, an adjusting conveying belt 13 is arranged on the adjusting table 12, a second lifting piece 14 is arranged below the adjusting table, and the second lifting piece 14 is an air cylinder.
Referring to fig. 2, first sponge cutting machine 11 is put on the shelf and is equipped with two sets of lower compression roller 15, and two sets of lower compression roller 15 are located first sponge cutting machine 11 line sword respectively along its conveyer belt direction of delivery's front and back both sides, and every group lower compression roller 15 is equipped with one to be used for providing decurrent pressure to the sponge piece, increase the frictional force of sponge piece and conveyer belt, reduce the probability of skidding.
Referring to fig. 2, a large sponge block can be placed on the adjusting table 12 first, and the adjusting table 12 is lifted to be flush with the conveying belt of the protective leather cutting station 1 by the second lifting piece 14, and an operator can move the sponge block, so that the sponge block is aligned to the protective leather cutting station 1 better, and the error probability of size cutting is reduced. When the sponge block is conveyed to the first sponge cutting machine 11, the wire cutter of the first sponge cutting machine 11 is matched with the conveying belt to cut off the vertical surrounding protective skin of the sponge block.
Referring to fig. 3, the horizontal peeling station 2 includes a second sponge cutting machine 21, and a plurality of horizontal wire cutters are installed on the second sponge cutting machine 21 along the vertical direction. The string knife at the lowest position can separate the protective skin at the bottom of the sponge block from the sponge block, and the string knife at the uppermost position can separate the protective skin at the top of the sponge block from the sponge block. Meanwhile, the sponge block can be cut into a plurality of layers by the rest of the line cutters along the horizontal direction. The second sponge cutting machine 21 can be additionally provided with a plurality of linear cutters on the basis of the existing numerical control horizontal vibration cutter, and both ends of each linear cutter are respectively provided with a driving motor which is controlled by a central control box of the second sponge cutting machine 21.
Referring to fig. 3, two sets of side pressing rollers 22 are installed on the second sponge cutting machine 21, the two sets of side pressing rollers 22 are respectively located on the front side and the rear side of the line knife of the second sponge cutting machine 21 along the conveying direction of the conveying belt, and two sets of side pressing rollers 22 are arranged on each set of side pressing rollers and are respectively arranged on the two sides of the conveying belt of the second sponge cutting machine 21 in the horizontal direction. When the sponge block passes through the second sponge cutting machine 21, the side pressure rollers 22 can provide lateral pressure on two sides of the sponge block, so that the probability of deviation of the sponge block in the cutting process is reduced, and the cutting accuracy is finally improved.
Referring to fig. 3, the top skin removing station 3 comprises a frame 31, a horizontal moving seat 32 mounted on the frame 31, a vertical telescopic member 33 mounted below the horizontal moving seat 32, a grabbing assembly 34 mounted at the lower end of the vertical telescopic member 33, and a peeling conveyer belt 35 mounted below the grabbing assembly 34. The peeling conveyer 35 is used for connecting the horizontal peeling station 2 and the vertical cutting station 4, the horizontal moving seat 32 is driven by an air cylinder, the vertical telescopic member 33 is an air cylinder, and the grabbing component 34 is a vacuum chuck and a vacuum pump (not shown in the figure).
Referring to fig. 3, a receiving platform 36 is mounted on the frame 31, the receiving platform 36 is located on one side of the horizontal direction of the peeling conveyer 35, a receiving plate 37 is disposed on the upper side of the receiving platform 36, a first lifting member 38 is connected between the receiving plate 37 and the receiving platform 36, and the first lifting member 38 is an air cylinder.
Referring to fig. 3, when the sponge block is conveyed to the peeling conveyer belt 35, the peeling conveyer belt 35 stops driving the sponge block, at this time, the vertical expansion piece 33 controls the vacuum chuck to descend and suck the protective skin on the top layer, then the vertical expansion piece 33 controls the vacuum chuck to ascend, then the horizontal moving seat 32 moves to the position above the receiving plate 37 under the driving of the cylinder and the like, the protective skin on the top layer is put down, and the receiving plate 37 can be driven by the first lifting piece 38 and descend to a proper height after receiving the protective skin, so that a worker can take the protective skin.
Referring to fig. 3 and 4, the second sponge cutting machine 21 is further provided with a second conveyor belt 23, the upper plane of the second conveyor belt 23 is lower than the upper plane of the peeling conveyor belt 35, one end of the second conveyor belt 23 close to the peeling conveyor belt 35 is connected with a guide block 24, the upper end of the guide block 24 is horizontally arranged and flush with the upper plane of the peeling conveyor belt 35, one side wall of the guide block 24 close to the second conveyor belt 23 is arranged in an arc-shaped bending manner and forms a discharge channel 25 with the second conveyor belt 23, and the width of the discharge channel 25 is unchanged along the length direction.
Referring to fig. 3 and 4, when the protective leather at the bottom of the sponge block passes through the guide block 24, since the thickness of the protective leather at the bottom is just equal to the width of the discharge passage 25, the protective leather can enter the discharge passage 25, and is conveyed downwards and out along the length direction of the discharge passage, so that the protective leather at the bottom is completely separated from the sponge block.
Referring to fig. 5, the vertical cutting station 4 includes a third sponge cutting machine 41, and a plurality of vertically arranged line knives are arranged on the third sponge cutting machine 41 at intervals along the horizontal direction. The third sponge cutting machine 41 can be additionally provided with a plurality of linear cutters on the basis of the existing numerical control vertical vibrating cutter, and both ends of each linear cutter are provided with driving motors controlled by a central control box of the third sponge cutting machine 41. The third sponge cutter 41 may cut the sponge block in a vertical direction.
Referring to fig. 5, a transfer station 5 is used for transferring the sponge block on the vertical cutting station 4 to the horizontal cutting station 6, and the sponge block is not rotated during the transfer.
Referring to fig. 5, the horizontal cutting station 6 includes a fourth sponge cutting machine 61, and a plurality of vertically arranged line cutters are arranged on the fourth sponge cutting machine 61 at intervals along the horizontal direction. The fourth sponge cutting machine 61 can be additionally provided with a plurality of linear cutters on the basis of the existing numerical control vertical vibrating cutter cutting machine, and both ends of each linear cutter are provided with driving motors which are controlled by a central control box of the fourth sponge cutting machine 61. The third sponge cutter 41 may cut the sponge block in a vertical direction. And the conveying direction of the belt of the fourth sponge cutter 61 is perpendicular to the conveying direction of the belt of the third sponge cutter 41.
Referring to fig. 5, a collecting box 7 is arranged at the end of the horizontal cutting station 6, and the collecting box 7 is used for collecting cut finished sponge sheets or sponge blocks.
Referring to fig. 5 and 6, the transfer station 5 comprises a plurality of equally spaced and parallel transfer rollers 51, and the axial direction of the transfer rollers 51 is parallel to the conveying direction of the conveyor belt of the fourth sponge cutting machine 61. The transfer station 5 further comprises a transfer frame 53 located above the transfer rollers 51, a transfer member 52 connected below the transfer frame 53. The transfer frame 53 is provided with an air cylinder (not shown) and drives the transfer member 52 to push the sponge pieces on the transfer roller 51 to the conveyor belt of the fourth sponge cutting machine 61.
Referring to fig. 5 and 6, the transfer member 52 includes a first transfer plate 521 perpendicular to the axis of the transfer roller 51, a second transfer plate 522 parallel to the axis of the transfer roller 51, the first transfer plate 521 and the second transfer plate 522 are perpendicular to the horizontal plane, and a side of the first transfer plate 521 away from the third sponge cutting machine 41 is fixedly welded to a side of the second transfer plate 522 away from the fourth sponge cutting machine 61. The second transfer plate 522 abuts against the sponge block and prevents it from slipping out excessively, and the first transfer plate 521 pushes the sponge block onto the conveyor belt of the fourth sponge cutting machine 61.
The specific implementation process comprises the following steps: the large sponge block can be placed on the adjusting table 12, the adjusting table 12 is lifted to be flush with the conveying belt of the protective leather cutting station 1 by the second lifting piece 14, the adjusting conveying belt 13 is started, and the sponge block is conveyed to the protective leather cutting station 1; the protective skin cutting station 1 can be used for cutting off the protective skin around the vertical sponge block, and the separated protective skin can be manually cleaned. Then the sponge piece is carried to horizontal skinning station 2, and horizontal skinning station 2 can be cut the protection skin at sponge piece top and the protection skin of bottom, and whole sponge piece will guide the protection skin of bottom through guide block 24 afterwards, and discharge passage 25 separates this protection skin. The top skin is then removed from station 3 to allow the top protective skin to be sucked away from the sponge block, whereupon all of the protective skin on the sponge block has been separated.
The sponge blocks are conveyed to a vertical cutting station 4, the sponge blocks can be cut in the vertical direction by a plurality of linear cutters on the vertical cutting station 4, the cut sponge blocks are conveyed to a transfer roller 51 of a transfer station 5, the sponge blocks are pushed to a conveying belt of a fourth sponge cutting machine 61 by a transfer piece 52, horizontal cutting in the other direction is completed, and finally peeling of the sponge blocks and cutting in the X, Y, Z three directions are achieved.
The specific implementation principle is as follows: wherein in whole course of working, get rid of the vertical all around protection skin of sponge piece earlier, cut into a plurality of layers with the sponge piece along the horizontal direction again, realize the cutting of top protection skin and bottom protection skin simultaneously, the top skin shift out station 3 and the passageway of unloading 25 can separate away the protection skin at top and the protection skin at bottom from the sponge piece respectively. It is worth to say that the cut protection skins are higher in integrity, and compared with the original processing mode, the protection skins are removed more cleanly and thoroughly.
In the peeling process of the sponge block, the sponge block only slightly stays at the protective leather cutting station 1 and the top leather moving-out station 3, the stay time at the protective leather cutting station 1 is slightly long, the stay time at the top leather moving-out station 3 is short, and in combination, compared with the original cutting mode, the sponge block has no obvious time extension.
The cutting in-process of sponge piece after peeing, through all being equipped with many line swoves on vertical cutting station 4 and horizontal cutting station 6, but greatly reduced is to the cutting time of sponge piece, vertical cutting station 4 and horizontal cutting station 6 can realize the cutting of two directions to the sponge piece, these two directions originally realize the cutting by a sponge cutting machine, but in order all to cut out many gaps on every direction, the sponge piece need stop the time of very being of a specified duration on this sponge cutting machine. In the scheme, the sponge blocks continuously move on the vertical cutting station 4 and the horizontal cutting station 6 without stopping, so that the cutting time is greatly reduced, the transfer station 5 is a necessary condition for conveying the sponge blocks from the vertical cutting station 4 to the horizontal cutting station 6, and the sponge blocks basically do not stop on the transfer station 5. In conclusion, the cutting time of the sponge block after peeling is considerably shortened.
Therefore, the total processing time of the sponge block can be shortened by the scheme, so that the processing efficiency is improved.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (8)
1. A sponge piece cutting system is characterized in that: the peeling machine sequentially comprises a protective skin cutting station (1), a horizontal peeling station (2), a vertical cutting station (4), a transfer station (5) and a horizontal cutting station (6);
the protective leather cutting station (1) comprises a first sponge cutting machine (11), a linear knife is arranged on the first sponge cutting machine (11), and the first sponge cutting machine (11) can cut off the protective leather around the vertical direction of the sponge block;
the horizontal peeling station (2) comprises a second sponge cutting machine (21), and a plurality of horizontally arranged line knives are installed on the second sponge cutting machine (21) at intervals along the vertical direction; the second sponge cutting machine (21) can cut the protective leather at the top and the bottom of the sponge block and cut the sponge block into a plurality of layers along the horizontal direction;
the vertical cutting station (4) comprises a third sponge cutting machine (41), and a plurality of vertically arranged line knives are arranged on the third sponge cutting machine (41) at intervals along the horizontal direction; the third sponge cutting machine (41) can cut the sponge block along the vertical direction;
the transfer station (5) is used for transferring the sponge block on the vertical cutting station (4) to the horizontal cutting station (6), and the sponge block does not rotate during transfer;
the horizontal cutting station (6) comprises a fourth sponge cutting machine (61), and a plurality of vertically arranged line cutters are arranged on the fourth sponge cutting machine (61) at intervals along the horizontal direction; the fourth sponge cutting machine (61) can cut the sponge block along the vertical direction, and the cutting direction of the horizontal cutting station (6) is vertical to the cutting direction of the vertical cutting station (4); the conveying direction of the conveying belt of the fourth sponge cutting machine (61) is vertical to the conveying direction of the conveying belt of the third sponge cutting machine (41);
a top skin moving-out station (3) is connected between the horizontal peeling station (2) and the vertical cutting station (4), and the top skin moving-out station (3) comprises a frame (31), a horizontal moving seat (32) installed on the frame (31), a vertical telescopic part (33) installed below the horizontal moving seat (32), a grabbing component (34) installed at the lower end of the vertical telescopic part (33), and a peeling conveyer belt (35) installed below the grabbing component (34);
still be equipped with second conveyer belt (23) on second sponge cutting machine (21), the last plane of second conveyer belt (23) is less than the last plane of skinning conveyer belt (35), second conveyer belt (23) are close to skinning conveyer belt (35) one end and are connected with guide block (24), guide block (24) upper end level sets up and flushes with skinning conveyer belt (35) last plane, guide block (24) be close to second conveyer belt (23) a lateral wall be crooked setting and with second conveyer belt (23) between form passageway of unloading (25), and the width of passageway of unloading (25) is unchangeable along its length direction.
2. The sponge block cutting system of claim 1, wherein: the frame (31) is provided with a bearing table (36), the bearing table (36) is positioned on one side of the horizontal direction of the peeling conveyer belt (35), a bearing plate (37) is arranged on the upper side of the bearing table (36), and a first lifting piece (38) is connected between the bearing plate (37) and the bearing table (36).
3. The sponge block cutting system of claim 1, wherein: an adjusting table (12) is connected in front of the protective leather cutting station (1), and an adjusting conveying belt (13) is arranged on the adjusting table (12).
4. A sponge block cutting system as claimed in claim 3 wherein: a second lifting piece (14) is arranged below the adjusting platform (12).
5. The sponge block cutting system of claim 1, wherein: two sets of lower compression rollers (15) are installed on the first sponge cutting machine (11), and the two sets of lower compression rollers (15) are respectively located on the front side and the rear side of the line cutter of the first sponge cutting machine (11) along the conveying direction of the conveying belt.
6. The sponge block cutting system of claim 1, wherein: two sets of side compression rollers (22) are installed on the second sponge cutting machine (21), the two sets of side compression rollers (22) are respectively located on the front side and the rear side of the line cutter of the second sponge cutting machine (21) along the conveying direction of the conveying belt, and each set of side compression rollers (22) is provided with two horizontal sides of the conveying belt of the second sponge cutting machine (21) in a row.
7. The sponge block cutting system of claim 1, wherein: the transfer station (5) comprises a plurality of transfer rollers (51) which are arranged in parallel at equal intervals, and the axial direction of the transfer rollers (51) is parallel to the conveying direction of the conveying belt of the fourth sponge cutting machine (61); the transfer station (5) further comprises a transfer frame (53) positioned above the transfer roller (51), and a transfer piece (52) connected below the transfer frame (53) and used for transferring the sponge block to the horizontal cutting station (6); the transfer member (52) comprises a first transfer plate (521) perpendicular to the axis of the transfer roller (51) and a second transfer plate (522) parallel to the axis of the transfer roller (51), the first transfer plate (521) and the second transfer plate (522) are perpendicular to the horizontal plane, and one side edge of the first transfer plate (521), which is far away from the third sponge cutting machine (41), is fixedly connected with one side edge of the second transfer plate (522), which is far away from the fourth sponge cutting machine (61).
8. The sponge block cutting system of claim 1, wherein: and a collecting box (7) is arranged at the tail end of the horizontal cutting station (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810873304.7A CN109129670B (en) | 2018-08-02 | 2018-08-02 | Cutting system of sponge piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810873304.7A CN109129670B (en) | 2018-08-02 | 2018-08-02 | Cutting system of sponge piece |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109129670A CN109129670A (en) | 2019-01-04 |
| CN109129670B true CN109129670B (en) | 2020-09-22 |
Family
ID=64798762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810873304.7A Active CN109129670B (en) | 2018-08-02 | 2018-08-02 | Cutting system of sponge piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109129670B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171024B (en) * | 2019-07-09 | 2020-06-12 | 佛山市喜尔沃乳胶制品有限公司 | Latex mattress cutting equipment |
| CN110405818B (en) * | 2019-08-19 | 2020-05-29 | 东莞永华海棉制品有限公司 | Industrial sponge preparation secondary processing make-up machine |
| CN110640810B (en) * | 2019-09-25 | 2021-10-22 | 邵玉英 | Automatic sponge cutting machine |
| CN111230971A (en) * | 2020-02-25 | 2020-06-05 | 嘉兴市维斯科海绵有限公司 | Dysmorphism sponge cutting machine |
| CN112873315B (en) * | 2021-01-12 | 2022-05-10 | 湖南文理学院 | Track and field protection pad production system based on intelligent control |
| CN112847653B (en) * | 2021-01-26 | 2022-08-09 | 宁波尼可海绵科技有限公司 | Efficient hot cutting equipment for batch forming of sponge blocks |
| CN113427558B (en) * | 2021-05-17 | 2023-03-24 | 重庆德凯实业股份有限公司 | Copper-clad plate automatic cutting equipment |
| CN114670266B (en) * | 2022-03-29 | 2023-07-11 | 南通恒臻纺织科技有限公司 | Sponge block cutting machine |
| CN115056283B (en) * | 2022-07-13 | 2024-03-22 | 江西坤绵顺智能设备有限公司 | Sponge cutting device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5360161A (en) * | 1992-09-04 | 1994-11-01 | Agfa-Gevaert Ag | Apparatus for cutting photographic paper |
| CN102601856A (en) * | 2012-03-29 | 2012-07-25 | 河南华泰建材开发有限公司 | Full-automatic cutting equipment for foam concrete heat-insulation board blanks |
| CN202412482U (en) * | 2011-12-28 | 2012-09-05 | 扬州威奥重工机械有限公司 | Top surface and bottom surface cutting machine on foam concrete tangent line |
| CN203460301U (en) * | 2013-08-19 | 2014-03-05 | 任聪 | Vertical and horizontal bidirectional band saw cutter for slag-cement cystosepiment lath or building block |
| WO2015194983A1 (en) * | 2014-06-19 | 2015-12-23 | Techno Foam Doo | Machine with an endless band-knife for cutting sponge panels into pieces |
| CN205325826U (en) * | 2016-01-07 | 2016-06-22 | 安庆市兴龙印业有限责任公司 | Damping cystosepiment angle material autosegregation machine |
-
2018
- 2018-08-02 CN CN201810873304.7A patent/CN109129670B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5360161A (en) * | 1992-09-04 | 1994-11-01 | Agfa-Gevaert Ag | Apparatus for cutting photographic paper |
| CN202412482U (en) * | 2011-12-28 | 2012-09-05 | 扬州威奥重工机械有限公司 | Top surface and bottom surface cutting machine on foam concrete tangent line |
| CN102601856A (en) * | 2012-03-29 | 2012-07-25 | 河南华泰建材开发有限公司 | Full-automatic cutting equipment for foam concrete heat-insulation board blanks |
| CN203460301U (en) * | 2013-08-19 | 2014-03-05 | 任聪 | Vertical and horizontal bidirectional band saw cutter for slag-cement cystosepiment lath or building block |
| WO2015194983A1 (en) * | 2014-06-19 | 2015-12-23 | Techno Foam Doo | Machine with an endless band-knife for cutting sponge panels into pieces |
| CN205325826U (en) * | 2016-01-07 | 2016-06-22 | 安庆市兴龙印业有限责任公司 | Damping cystosepiment angle material autosegregation machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109129670A (en) | 2019-01-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109129670B (en) | Cutting system of sponge piece | |
| KR101766511B1 (en) | Apparatus for automatically cutting material of window frame | |
| US10518916B2 (en) | Material processing system | |
| TWI412445B (en) | Cutting machine for the cutting of blocks of material | |
| CN109500233B (en) | Automatic production line of aluminum alloy substrate for mechanical hard disk and working method of automatic production line | |
| TWI571421B (en) | Automatic stacking machine and automatic stacking method | |
| KR20140056162A (en) | Device for splitting sheet glass | |
| CN104961361A (en) | Laminated special glass laminating machine | |
| CN111409251A (en) | Double-liner parallel air-compression plastic suction forming machine and use method thereof | |
| CN111300768A (en) | Automatic change lens cutter | |
| CN112248109B (en) | Automatic production line of total heat exchange core and cutting and conveying structure thereof | |
| CN103962470A (en) | Automatic material feeding and taking robot | |
| KR101929576B1 (en) | Groove machining equipment | |
| JP2005527457A (en) | Apparatus and method for dividing a vertical glass plate | |
| JP5107514B2 (en) | Sorting substrate sorting and picking device | |
| CN111775223A (en) | Automatic cutting and conveying device for plywood processing | |
| CN219043623U (en) | Cutting machine | |
| CN109384035B (en) | Middle piece splitting equipment | |
| CN111804987A (en) | Bilateral device is cut to panel of composite sheet production line | |
| CN115416129B (en) | Transverse cutting method of full-automatic plate cutting device | |
| JP3291673B2 (en) | Plate-shaped cutting and stacking device | |
| US4206670A (en) | Device for the longitudinal shortening of panels in panel cutting machines | |
| CN112318857B (en) | Male die vacuum adsorption forming machine | |
| CN217193826U (en) | High-efficient type heat pipe processingequipment | |
| CN110076720B (en) | Heat exchange core assembly machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |