CN212872830U

CN212872830U - Direct-insertion LED lamp bead wet powder pre-testing machine

Info

Publication number: CN212872830U
Application number: CN202021623846.8U
Authority: CN
Inventors: 林开钊; 廖湘涛; 李冰
Original assignee: DONGGUAN ZHONGPU PHOTOELECTRIC EQUIPMENT CO LTD
Current assignee: DONGGUAN ZHONGPU PHOTOELECTRIC EQUIPMENT CO LTD
Priority date: 2020-08-07
Filing date: 2020-08-07
Publication date: 2021-04-02
Anticipated expiration: 2030-08-07

Abstract

The utility model discloses a test machine before wet powder of cut-through LED lamp pearl, including box, board and mount are all installed at the inboard of box through the bolt, the top of board is installed test lighting mechanism and moving mechanism through the bolt, test lighting mechanism sets up in one side of moving mechanism, the top of moving mechanism is installed the clamping tool through the bolt, one side of mount is installed the integrating sphere mechanism through the bolt, this test machine before wet powder of cut-through LED lamp pearl can be effectively with whole cut-through lamp pearl test process all be full-automatic completion, can avoid the influence of some human factors, and detection precision is high, can replace the manual work, reduces intensity of labour, reduces the cost of labor, can effectively advance two processes to the check-out time, can save time raise the efficiency; the lamp beads which are generally tested are discarded after data are obtained, so that the cost of the subsequent process can be saved, and the method is suitable for detecting the in-line LED lamp beads.

Description

Direct-insertion LED lamp bead wet powder pre-testing machine

Technical Field

The utility model relates to a lamp pearl check out test set technical field specifically is a survey machine before wet powder of cut straightly LED lamp pearl.

Background

For the straight-inserted lamp beads, in the past, glue dispensing, wafer fixing, baking, wire welding, packaging and corner cutting are all completed, the lamp beads can be singly separated, then the lamp beads after the corner cutting are taken to a testing machine to be detected, whether the batch of lamp beads are qualified or not is confirmed after data is obtained, however, in the operation of the machine equipment, on one hand, the lamp beads are mostly operated in a mode of manually operating testing instruments such as integrating spheres and the like, automatic detection cannot be achieved, detection speed is low, efficiency is low, different human tests have large influence on accuracy, on the other hand, the lamp bead manufacturing process can be started only by completing all processes, labor cost is high, and the production requirements at the current stage are difficult to adapt.

Therefore, how to design a direct-insertion LED lamp bead wet powder front testing machine becomes a problem to be solved currently.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims at providing a survey machine before wet powder of cut straightly LED lamp pearl to solve the problem that proposes in the above-mentioned background art, the utility model relates to a rationally, it is comparatively convenient during the use, be applicable to the detection of cut straightly LED lamp pearl and use.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a survey machine before wet powder of cut-through LED lamp pearl, includes and surveys quick-witted body before, preceding quick-witted body box, board and mount of surveying, inboard at the box is all installed through the bolt to board and mount, the board sets up the one side at the mount, the top of board is installed through the bolt and is tested lighting mechanism and moving mechanism, the test lighting mechanism sets up the one side at moving mechanism, the clamping tool is installed through the bolt in moving mechanism's top, the integrating sphere mechanism is installed through the bolt in one side of mount, the clamping tool includes magnetite, location one, lamp pearl, location two, supports one, guide post, support two and nut, moving mechanism includes flange, bottom plate, motor, shaft coupling, connecting plate, fixing base, slider one, lid, tail cover, lead screw, slide rail one and module, the test lighting mechanism includes probe, the integrating sphere mechanism comprises a hand wheel, a clamping seat, an end cover, a first bearing, a back plate, a trapezoidal screw rod, a guide shaft, a second bearing, a connecting block, a third bearing, a base, a fixing plate, an integrating sphere and an optical fiber.

As an optimal implementation mode of the utility model, the magnetite card is in the inboard of supporting two, the one end card of nut is in one side of supporting two, the other end of nut passes and supports two and guide post and support one through the screw thread installation, support one and support two tops respectively through location one and two card in the both sides of lamp pearl in the location.

As a preferred embodiment of the utility model, the first slide rail is clamped at the inner side of the module, the screw rod is arranged at the top of the first slide rail, the two ends of the screw rod are respectively provided with a tail cover and a fixed seat, the top of the screw rod is clamped with an assembled cover, the group cover is arranged on the top of the module through a bolt, the tail cover and the fixed seat are arranged on two sides of the module through bolts, the top of the group cover is clamped with a first sliding block, the bottom of the first sliding block penetrates through the group cover and is clamped at the inner side of the first sliding rail, the screw rod is matched with the first sliding block through threads, the bottom plate is arranged at the top of the first sliding block through a bolt, the flanges are arranged on the top of the bottom plate through bolts and are arranged on the clamping jig through bolts, the motor is installed through the bolt in one side of module, the one end of lead screw passes the module and installs on the output shaft of motor through the shaft coupling.

As an embodiment of the utility model, two cards of slider are in one side at the top of supporting seat, two equal cards of cylinder and slide rail are in one side of two sliders, two slide rail set up the top at the cylinder, the connecting piece card is in one side of two slide rails, the fixed block card is in one side of connecting piece, fixed block and two slider pass through the bolt and install on two slide rails, the probe card is in the inboard of fixed block.

As a preferred embodiment of the utility model, even piece and cassette pass through the bottom and the top of bolt installation in one side of backplate, install in cassette and even piece through bearing one and bearing two respectively in the top and the bottom of trapezoidal lead screw, bearing one passes through the end cover card in the bottom of cassette, the guiding axle sets up the both sides at trapezoidal lead screw, the bottom at the backplate is installed through the bolt to the base, the guiding axle passes through bearing three and installs on even piece, the top of trapezoidal lead screw is passed the cassette and is extended to the top of cassette, the bottom of trapezoidal lead screw is fixed on even piece through the locking piece, the top at trapezoidal lead screw is installed to the hand wheel, even the piece is established at the outside side of trapezoidal lead screw through the thread bush.

As a preferred embodiment of the present invention, the back plate is mounted on the fixing frame through bolts, the fixing plate is mounted on the connecting block through bolts, the integrating sphere is mounted on one side of the fixing plate through bolts, and the optical fiber is mounted on the top of the integrating sphere.

Has the advantages that: 1. this survey machine before wet powder of cut straightly LED lamp pearl owing to be provided with integrating sphere mechanism, clamping tool, board, test lighting mechanism, moving mechanism, mount and box, can be effectively with whole cut straightly lamp pearl testing process full-automatic completion, can avoid the influence of some human factors, and detection accuracy is high, can replace the manual work, reduces intensity of labour, reduces the cost of labor.

2. According to the direct-insertion LED lamp bead wet powder front testing machine, due to the fact that the integrating sphere mechanism, the clamping jig, the machine table, the testing and lighting mechanism, the moving mechanism, the fixing frame and the box body are arranged, detection time can be effectively advanced by two procedures, time can be saved, and efficiency can be improved; generally, the tested lamp beads are discarded after data are obtained, so that the cost of the subsequent process can be saved.

3. This survey machine before wet powder of cut straightly LED lamp pearl reasonable in design, comparatively high-efficient convenient during the use is applicable to the detection of cut straightly LED lamp pearl and uses.

Drawings

Fig. 1 is a schematic structural view of a direct-insert LED lamp bead wet powder front measuring machine of the present invention;

FIG. 2 is a schematic view of the inside of the direct-insert LED lamp bead wet powder front measuring machine of the present invention;

fig. 3 is an explosion schematic diagram of the direct-insert LED lamp bead wet powder front detector of the present invention;

fig. 4 is an explosion schematic diagram of a clamping jig of a direct-insert LED lamp bead wet powder pre-testing machine of the present invention;

fig. 5 is an explosion schematic view of a moving mechanism of the direct-insertion LED lamp bead wet powder forward measuring machine of the present invention;

fig. 6 is an explosion schematic diagram of a test lighting mechanism of the direct-insertion LED lamp bead wet powder pre-testing machine of the present invention;

fig. 7 is an explosion schematic diagram of an integrating sphere mechanism of the direct-insert LED lamp bead wet powder front detector of the present invention;

in the figure: 1. an integrating sphere mechanism; 2. clamping a jig; 3. a machine platform; 4. testing the lighting mechanism; 5. a moving mechanism; 6. a fixed mount; 7. a magnet; 8. positioning one; 9. a lamp bead; 10. positioning II; 11. supporting one; 12. a guide post; 13. a second support; 14. a nut; 15. blocking edges; 16. a base plate; 17. a motor; 18. a coupling; 19. a connecting plate, 20 and a fixed seat; 21. A first sliding block; 22. a group cover; 23. a tail cover; 24. a screw rod; 25. a first slide rail; 26. a module; 27. a probe; 28. a fixed block; 29. a cylinder; 30. a supporting seat; 31. a second slide rail; 32. A second sliding block; 33. a connecting member; 34. a hand wheel; 35. a card holder; 36. an end cap; 37. a first bearing; 38. a back plate; 39. a trapezoidal screw rod; 40. a guide shaft; 41. a second bearing; 42. a stopper block; 43. connecting blocks; 44. a third bearing; 45. a base; 46. a fixing plate; 47. an integrating sphere; 48. An optical fiber; 49. and (4) a box body.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 7, the present invention provides a technical solution: the utility model provides a survey machine before wet powder of cut-through LED lamp pearl, includes and surveys quick-witted body before, its survey quick-witted body box 49, board 3 and mount 6 before, inboard at box 49 is all installed through the bolt to board 3 and mount 6, board 3 sets up in one side of mount 6, mechanism 4 and moving mechanism 5 are lighted in the test is installed through the bolt in the top of board 3, mechanism 4 sets up in one side of moving mechanism 5 in the test, clamping tool 2 is installed through the bolt in the top of moving mechanism 5, integrating sphere mechanism 1 is installed through the bolt in one side of mount 6, clamping tool 2 includes magnetite 7, location one 8, lamp pearl 9, location two 10, supports one 11, guide post 12, supports two 13 and nut 14, moving mechanism 5 includes flange 15, bottom plate 16, motor 17, shaft coupling 18, connecting plate 19, The test lighting mechanism 4 comprises a probe 27, a fixed block 28, a cylinder 29, a supporting seat 30, a sliding rail two 31, a sliding block two 32 and a connecting piece 33, the integrating sphere mechanism 1 comprises a hand wheel 34, a clamping seat 35, an end cover 36, a bearing one 37, a back plate 38, a trapezoidal screw rod 39, a guide shaft 40, a bearing two 41, a stop block 42, a connecting block 43, a bearing three 44, a base 45, a fixing plate 46, an integrating sphere 47 and an optical fiber 48, the moving mechanism 5 is arranged on the machine table 3, a clamping position for placing the clamping jig 2 is arranged on the moving mechanism 3, and the clamping jig 2 is arranged in the clamping position above the moving mechanism 5 and is convenient to take out and change materials.

As an optimal implementation mode of the utility model, 7 cards of magnetite are in the inboard that supports two 13, 14 one end cards of nut are in one side that supports two 13, 14 other ends of nut pass support two 13 and guide post 12 and support on 11 through the screw thread installation, support one 11 and support two 13 tops respectively through location one 8 and two 10 cards in the both sides of lamp pearl 9 in location, clamping tool 2 can fix a position lamp pearl 9 through location one 8 and two 10 of location, is convenient for light the test to lamp pearl 9.

As a preferred embodiment of the present invention, the first sliding rail 25 is clamped inside the module 26, the lead screw 24 is disposed on the top of the first sliding rail 25, the tail cover 23 and the fixing seat 20 are respectively mounted at two ends of the lead screw 24, the top of the lead screw 24 is clamped with the group cover 22, the group cover 22 is mounted on the top of the module 26 through a bolt, the tail cover 23 and the connecting plate 19 are mounted on two sides of the module 26 through a bolt, the slider one 21 is clamped on the top of the group cover 22, the bottom of the slider one 21 passes through the group cover 22 and is clamped inside the first sliding rail 25, the lead screw 24 is matched with the slider one 21 through a thread, the bottom plate 16 is mounted on the top of the slider one 21 through a bolt, the flange 15 is mounted on the top of the bottom plate 16 through a bolt, the flange 15 is mounted on the clamping fixture 2 through a bolt, the motor 17 is mounted on one side of, one end of the screw rod 24 penetrates through the fixed seat 20 and the connecting plate 19 and is mounted on an output shaft of the motor 17 through the coupler 18, and one end of the screw rod 24 is fixed on the inner side of the connecting plate 19 through the fixed seat 20.

As an optimal implementation manner of the present invention, the two sliders 32 are clamped at one side of the top of the supporting seat 30, the two cylinders 29 and the two sliding rails 31 are all clamped at one side of the two sliders 32, the two sliding rails 31 are arranged at the top of the cylinder 29, the connecting piece 33 is clamped at one side of the two sliding rails 31, the fixed block 28 is clamped at one side of the connecting piece 33, the fixed block 28 and the two sliders 32 are mounted on the two sliding rails 31 through bolts, the probe 27 is clamped at the inner side of the fixed block 28, the testing and lighting mechanism 4 is arranged right ahead the machine table 3, and the probe 27 is pushed to advance and retreat through the action of the cylinder 29.

As a preferred embodiment of the present invention, the bottom and the top of one side of the back plate 38 are installed through the bolt to the connection block 43 and the clamping seat 35, the top and the bottom of the trapezoidal screw rod 39 are installed on the clamping seat 35 and the connection block 43 through the first bearing 37 and the second bearing 41 respectively, the first bearing 37 passes through the end cover 36 and is clamped in the bottom of the clamping seat 35, the guiding shaft 40 is disposed on both sides of the trapezoidal screw rod 39, the base 45 is installed on the bottom of the back plate 38 through the bolt, the guiding shaft 40 is installed on the connection block 43 through the third bearing 44, the top of the trapezoidal screw rod 39 passes through the clamping seat 35 and extends to the top of the clamping seat 35, the bottom of the trapezoidal screw rod 39 is fixed on the connection block 43 through the stop block 42, the top of the trapezoidal screw rod 39 is installed on the hand wheel 34, the connection block 43 is installed on.

As a preferred embodiment of the present invention, the back plate 38 is mounted on the fixing frame 6 by bolts, the fixing plate 46 is mounted on the connecting block 43 by bolts, the integrating sphere 47 is mounted on one side of the fixing plate 46 by bolts, and the optical fiber 48 is mounted on the top of the integrating sphere 47.

The direct-insertion LED lamp bead wet powder pre-testing machine provides electric energy for all electric equipment through an external power supply, the moving mechanism 5 is arranged on the machine table 3, a clamping position for placing the clamping jig 2 is arranged on the moving mechanism, the clamping jig 2 is arranged in the clamping position above the moving mechanism 5, the material is conveniently taken out and changed, the lamp bead 9 is placed in the clamping jig 2, the first positioning 8 and the second positioning 10 in the clamping jig 2 can play the roles of positioning and insulating when the lamp bead is lightened at the back, the clamping jig 2 can position the lamp bead 9 through the first positioning 8 and the second positioning 10, the lightening test of the lamp bead 9 is facilitated, the test lightening mechanism 4 is arranged right in front of the machine table 3, and the probe 27 is pushed to advance and retreat through the action of the air cylinder 29; the integrating sphere mechanism 1 is arranged above the moving mechanism 5, an integrating sphere 47 and an optical fiber 48 are arranged on the integrating sphere mechanism, so that optical data of the lighted lamp bead 9 can be conveniently and accurately collected, and the moving mechanism 5 sends the lamp bead 9 to the position below the integrating sphere 47 so that the integrating sphere 47 can receive light during lighting; the test lighting mechanism 4 lights the lamp beads 9, the integrating sphere mechanism 7 collects data of the lighted lamp beads 9, the data are sent to a spectrum analysis system for analysis, the clamping jig 2 provided with the lamp beads 9 is placed in a clamping position on the moving mechanism 5, the module 26 moves forwards, the first lamp beads are aligned to the position below the integrating sphere 47, at the moment, the air cylinder 29 on the test lighting mechanism 4 starts to act, the air cylinder 29 pushes the fixing plate 28 to push the probe 27 forwards, the lamp beads 9 are lighted, the integrating sphere 47 collects data, the data are transmitted to a spectrum analyzer through the optical fiber 48, the data obtained by analysis are displayed on a computer, the air cylinder 29 retracts after the test is completed, the moving mechanism 5 moves to the previous frame again, the next lamp bead 9 moves to the position below the integrating sphere 47, the air cylinder 29 starts to push the probe 27 again, and the test of the whole row of lamp beads 9 can be completed by repeated action.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a survey machine before wet powder of cut straightly LED lamp pearl, includes preceding survey quick-witted body, its characterized in that: preceding quick-witted body box (49), board (3) and mount (6) of surveying, inboard at box (49) is all installed through the bolt in board (3) and mount (6), board (3) set up the one side in mount (6), mechanism (4) and moving mechanism (5) are lighted in the test is installed through the bolt in the top of board (3), mechanism (4) set up the one side in moving mechanism (5) are lighted in the test, clamping tool (2) are installed through the bolt in the top of moving mechanism (5), integrating sphere mechanism (1) is installed through the bolt in one side of mount (6), clamping tool (2) include magnetite (7), location one (8), lamp pearl (9), location two (10), support one (11), guide post (12), support two (13) and nut (14), moving mechanism (5) are including flange (15), The testing and lighting device comprises a base plate (16), a motor (17), a coupler (18), a connecting plate (19), a fixing seat (20), a first slider (21), a group cover (22), a tail cover (23), a screw rod (24), a first slide rail (25) and a module (26), wherein the testing and lighting mechanism (4) comprises a probe (27), a fixing block (28), an air cylinder (29), a supporting seat (30), a second slide rail (31), a second slider (32) and a connecting piece (33), and the integrating sphere mechanism (1) comprises a hand wheel (34), a clamping seat (35), an end cover (36), a first bearing (37), a back plate (38), a trapezoidal screw rod (39), a guide shaft (40), a second bearing (41), a stop block (42), a connecting block (43), a third bearing (44), a base (45), a fixing plate (46), an integrating sphere (47).

2. The direct-insertion LED lamp bead wet powder forward testing machine according to claim 1, characterized in that: the magnetite (7) card is in the inboard of supporting two (13), the one end card of nut (14) is in the one side of supporting two (13), the other end of nut (14) passes and supports two (13) and guide post (12) and support on (11) through the screw thread installation, support the top of one (11) and support two (13) and block in the both sides of lamp pearl (9) through location one (8) and location two (10) respectively.

3. The direct-insertion LED lamp bead wet powder forward testing machine according to claim 1, characterized in that: the utility model discloses a novel structure of a sliding block, including a sliding rail I (25), a lead screw (24), a group cover (22), a bolt, a sliding block I (21), a group cover (22), a fixing seat (26), a tail cover (23), a connecting plate (19), a sliding block I (21), a base plate (16), a blocking edge (15), a screw bolt, a screw rod I (25), a tail cover (23) and a fixing seat (20) are installed at the inner side of the sliding rail I (25) respectively, the top of the lead screw (24) is blocked with the group cover (22), the group cover (22) is installed at the top of the sliding block I (26) through the bolt, the tail cover (23) and the connecting plate (19) are installed at the two sides of the module (26) through the screw bolt, the top of the group cover (22) is blocked with the sliding, flange (15) are installed on clamping tool (2) through the bolt, motor (17) are installed through the bolt in one side of connecting plate (19), the one end of lead screw (24) is passed fixing base (20) and connecting plate (19) and is installed on the output shaft of motor (17) through shaft coupling (18), the inboard at connecting plate (19) is fixed through fixing base (20) to the one end of lead screw (24).

4. The direct-insertion LED lamp bead wet powder forward testing machine according to claim 1, characterized in that: the second sliding block (32) is clamped on one side of the top of the supporting seat (30), the cylinder (29) and the second sliding rail (31) are clamped on one side of the second sliding block (32), the second sliding rail (31) is arranged on the top of the cylinder (29), the connecting piece (33) is clamped on one side of the second sliding rail (31), the fixed block (28) is clamped on one side of the connecting piece (33), the fixed block (28) and the second sliding block (32) are installed on the second sliding rail (31) through bolts, and the probe (27) is clamped on the inner side of the fixed block (28).

5. The direct-insertion LED lamp bead wet powder forward testing machine according to claim 1, characterized in that: the connecting block (43) and the clamping seat (35) are installed at the bottom and the top of one side of the back plate (38) through bolts, the top and the bottom of the trapezoidal screw rod (39) are installed on the clamping seat (35) and the connecting block (43) through a bearing I (37) and a bearing II (41) respectively, the bearing I (37) is clamped at the bottom of the clamping seat (35) through an end cover (36), the guide shafts (40) are arranged at two sides of the trapezoidal screw rod (39), the base (45) is installed at the bottom of the back plate (38) through bolts, the guide shafts (40) are installed on the connecting block (43) through a bearing III (44), the top of the trapezoidal screw rod (39) penetrates through the clamping seat (35) and extends to the top of the clamping seat (35), the bottom of the trapezoidal screw rod (39) is fixed on the connecting block (43) through a stop block (42), and the hand wheel (34) is installed at the top end of the trapezoidal screw rod (39, the connecting block (43) is sleeved on the outer side of the trapezoidal screw rod (39) through threads.

6. The direct-insertion LED lamp bead wet powder forward testing machine according to claim 1, characterized in that: the back plate (38) is mounted on the fixing frame (6) through bolts, the fixing plate (46) is mounted on the connecting block (43) through bolts, the integrating sphere (47) is mounted on one side of the fixing plate (46) through bolts, and the optical fiber (48) is mounted at the top of the integrating sphere (47).