CN212834500U - Warp waxing machine for spinning - Google Patents

Abstract

The utility model discloses a warp waxing machine for textile, which comprises a tension roller set, a waxing part, a leasing part and a winding part; the tension roller set, the waxing part, the leasing part and the winding part are sequentially arranged along the feeding direction of the warp layer; waxing portion includes the rigid coupling at subaerial first wallboard, the second wallboard, first wallboard, the coupling has waxing roller and mud jacking roller between the second wallboard, waxing roller and mud jacking roller correspond the setting from top to bottom, gap between waxing roller and the mud jacking roller is less than the thickness on warp layer, waxing roller below is provided with the wax groove, the submergence of waxing roller is in the wax groove, mud jacking roller one end rigid coupling has drive division, gap department is provided with induction system between waxing roller and the mud jacking roller, induction system sets up in mud jacking roller one side, induction system and drive division electric connection. The utility model discloses make whole warp waxing attachment simple structure, reduced production processes under the prerequisite that can satisfy warp starching quality, reduced manufacturing cost.

Description

Warp waxing machine for spinning

Technical Field

The utility model relates to the technical field of textile machinery, especially, relate to a warp waxing machine is used in weaving.

Background

In the weaving process, the woven fabric warp yarns in the textile industry are subjected to repeated friction of components such as a dropper, a heddle, a reed and the like and repeated stretching, buckling and abrasion caused by the movement of various mechanisms. In order to reduce the end breakage rate of the warp yarns and improve the weaving performance and the product quality of the warp yarns, the warp yarns need to be subjected to sizing treatment, so that the warp yarns are endowed with higher wear resistance, hairiness on the surfaces of the warp yarns is attached to the surface of the warp yarns, and the original elasticity of the warp yarns is kept as much as possible. Warp sizing is therefore one of the most critical processes in the weaving process.

However, a warp sizing process generally needs to add a set of production flow, which increases the weaving cost, and some warp beam sizing and some whole sizing combination are adopted according to different weaving processes. The traditional sizing production flow has complex working procedures and high production cost. In some industries with low requirements on the sizing quality of warps, cost waste obviously exists after the sizing process, but the non-sizing has certain weaving difficulty and reduces the product quality, such as a warp beam in the towel industry, pile warps of napped fabrics and the like, the on-machine tension of the warps is low, the strength requirement on the warps is not high, the let-off quantity is high, the interweaving times of the warps in the interweaving process are relatively few, the friction times of the warps are few, the quality requirement on the sizing of the warps is not high, only the surface smoothness and softness of the warps are improved, hair feathers are attached, the evenness of the warps is improved, and the weaving performance of the warps is improved. The utility model relates to a weaving is with warp waxing machine just in time satisfies the demand of this type of warp sizing, adopts weaving dedicated liquid wax to be the thick liquid, can paste the filoplume on yarn surface after the warp waxing, makes the bright and clean gentle and agreeable in surface of yarn, and the yarn evenness is even, easily weaves because this kind of weaving dedicated liquid wax can be in the short time natural drying, so need not handle through drying, and production flow is simple. Not only reduces the production procedures, reduces the production cost and saves the energy, but also can be produced cleanly and can completely meet the weaving requirement.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a warp waxing machine is used in weaving to solve the problem that above-mentioned prior art exists, make whole warp waxing device simple structure, can satisfy and reduce production processes under the prerequisite to warp starching quality, reduced manufacturing cost.

In order to achieve the above object, the utility model provides a following scheme: the utility model provides a warp waxing machine for textile, which comprises a tension roller set, a waxing part, a leasing part and a winding part; the tension roller set, the waxing part, the leasing part and the winding part are sequentially distributed along the warp feeding direction;

waxing portion includes rigid coupling first wallboard, second wallboard subaerial, the coupling has waxing roller and mud jacking roller between first wallboard, the second wallboard, waxing roller with the setting is corresponded from top to bottom to the mud jacking roller, waxing roller with gap between the mud jacking roller is less than the external diameter of warp, waxing roller below is provided with the wax groove, waxing roller submergence is in the wax groove, mud jacking roller one end rigid coupling has drive division, waxing roller with gap department is provided with induction system between the mud jacking roller, induction system sets up mud jacking roller one side, induction system with drive division electric connection.

Preferably, the drive division includes servo motor, servo motor output shaft tip rigid coupling has the gearbox, gearbox output shaft tip rigid coupling has the shaft coupling, the shaft coupling sets up the second wallboard with between the gearbox, the shaft coupling with grouting roller axle one end rigid coupling, the shaft coupling with the coaxial setting of grouting roller.

Preferably, two end parts of the grouting roll shaft penetrate through the first wall plate and the second wall plate respectively, four bearings are sleeved in the first wall plate and the second wall plate, two end parts of the grouting roll shaft are in shaft connection with the bearings, and two end parts of the wax dipping roll shaft are in shaft connection with the bearings.

Preferably, a base is fixedly connected to the side face of the second wallboard, and the gearbox body is fixedly connected to the base.

Preferably, the induction device comprises an induction switch and a controller, a signal transmission line is electrically connected between the induction switch and the controller, and the signal transmission line is electrically connected between the controller and the servo motor.

Preferably, the bottom end of the wax groove is fixedly connected with a wax groove base, and the wax groove base is fixedly connected on the ground.

Preferably, the tension roller group comprises two tension rollers, the lease part comprises two lease rods, and the center connecting line of the two tension rollers and the center connecting line of the two lease rods is horizontally arranged and is flush with the gaps between the squeezing rollers and the wax dipping rollers.

Preferably, the winding part comprises a yarn guide roller, a warp beam winding device is arranged below the yarn guide roller, the warp beam winding device comprises a warp beam roller and a warp beam frame, and the warp beam roller is connected to the warp beam frame.

Preferably, the periphery of the squeezing roller is provided with a rubber layer.

The utility model discloses a following technological effect:

the utility model discloses a set up tension roller set, the squeezing roller, the waxing roller, the wax groove, branch hank portion and winding part, and can realize through setting up induction system that automatic start servo motor drives the squeezing roller and rotates thereby drive the rotation of waxing roller in the wax groove when the warp passes through between squeezing roller and the waxing roller, realize the extrusion waxing of warp between squeezing roller and waxing roller, finally form even wax film and paste the filoplume on the warp, make the warp surface bright and clean smooth, under the traction of warp beam winding device, the warp of going up wax pulp separates the adhesion between the warp through dividing the hank stick layering back, on the warp beam is convoluteed through the yarn guide roll, accomplish final waxing work;

the utility model discloses can satisfy not too high to warp starching quality requirement, and can satisfy the warp of the partial textile industry of production needs and go up the light thick liquid work, need not pass through complete sizing process, saved the energy, compare with ordinary normal starching technology, reduced warp stoving process, but 30% left and right sides of reduction in production cost, whole production link is clean pollution-free, has reduced energy resource consumption under the condition of satisfying production.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.

FIG. 1 is a schematic side sectional view of a warp waxing machine for textile use according to the present invention;

fig. 2 is a front view of the waxing portion.

The yarn guide device comprises a yarn guide roller, a tension roller, a wax groove base, a liquid wax, a wax soaking roller, a sizing roller, a lease rod, a yarn guide roller, a beam bracket, a first wallboard, a bearing, an induction switch, a controller, a coupler, a gearbox, a servo motor, a signal transmission line, a base and a second wallboard, wherein the warp layer is 1, the tension roller is 2, the wax groove is 3, the wax groove base is 4, the liquid wax is 5, the wax soaking roller is 6, the sizing roller is 7, the lease rod is 8, the yarn guide roller is 9, the beam roller is 10, the beam.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.

Referring to fig. 1-2, the utility model provides a warp waxing machine for textile, which comprises a tension roller group, a waxing part, a leasing part and a winding part; the tension roller set, the waxing part, the leasing part and the winding part are sequentially arranged along the feeding direction of the warp layer 1;

waxing portion includes rigid coupling first wallboard 13, second wallboard 22 subaerial, the coupling has waxing roller 6 and mud jacking roller 7 between first wallboard 13, the second wallboard 22, waxing roller 6 with mud jacking roller 7 corresponds the setting from top to bottom, waxing roller 6 with gap between the mud jacking roller 7 is less than warp layer 1's thickness, waxing roller 6 below is provided with wax groove 3, waxing roller 6 submergence is in the wax groove 3, 7 one end rigid couplings of mud jacking roller have drive division, waxing roller 6 with gap department is provided with induction system between the mud jacking roller 7, induction system sets up mud jacking roller 7 one side, induction system with drive division electric connection.

Further preferred scheme, the drive division includes servo motor 19, the rigid coupling of 19 output shaft tip of servo motor has gearbox 18, 18 output shaft tip rigid couplings of gearbox has shaft coupling 17, shaft coupling 17 sets up second wallboard 22 with between the gearbox 18, shaft coupling 17 with the 7 axle one end rigid couplings of mud jacking roller, shaft coupling 17 with the coaxial setting of mud jacking roller 7.

More preferably, two axial ends of the squeezing roller 7 respectively penetrate through the first wall plate 13 and the second wall plate 22, four bearings 14 are sleeved in the first wall plate 13 and the second wall plate 22, two axial ends of the squeezing roller 7 are coupled with the bearings 14, and two axial ends of the wax-dipping roller 6 are coupled with the bearings 14.

In a further preferred scheme, a base 21 is fixedly connected to the side surface of the second wall plate 22, the gearbox 18 box body is fixedly connected to the base 21, the side surface of the second wall plate 22 is fixed to the base 21 through screws, and the base 21 is fixed to the gearbox 18 box body through screws.

Further preferably, the induction device comprises an induction switch 15 and a controller 16, a signal transmission line 20 is electrically connected between the induction switch 15 and the controller 16, the signal transmission line 20 is electrically connected between the controller 16 and the servo motor 19, the induction switch 15 is preferably a photoelectric coupling switch, when the warp layer 1 passes between the waxing roller 6 and the squeezing roller 7, a gap between the two rollers is filled with the yarn layer, the photoelectric coupling switch detects a signal and transmits the signal to the controller 16 through the signal transmission line 20, the controller 16 controls the servo motor 19 to work through the signal transmission line 20, and the servo motor 19 drives the gearbox 18 to rotate at a set speed, so as to finally drive the squeezing roller 7 to rotate at the set speed.

In a further preferred scheme, the bottom end of the wax groove 3 is fixedly connected with a wax groove base 4, and the wax groove base 4 is fixedly connected on the ground.

In a further preferable scheme, the tension roller group comprises two tension rollers 2, the leasing part comprises two leasing rods 8, and the central connecting line of the two tension rollers 2 and the two leasing rods 8 is horizontally arranged and is flush with the gap between the squeezing roller 7 and the wax dipping roller 6.

Further preferred scheme, the winding part includes yarn guide roller 9, yarn guide roller 9 below is provided with warp beam winding device, warp beam winding device includes warp beam roller 10, warp creel 11, warp beam roller 10 coupling is in on the creel 11, and warp beam roller 10 axle head portion rigid coupling has the motor to rotate through motor drive.

Further preferably, a rubber layer is arranged on the periphery of the squeezing roller 7.

The utility model relates to a theory of operation of warp waxing machine for weaving:

the warped warp layer 1 is guided into a space between a wax dipping roller 6 and a sizing roller 7 through a tension roller 2, half of the diameter of the wax dipping roller 6 is immersed in liquid wax 5 in a wax groove 3, the wax groove 3 is welded and fixed on a wax groove base 4, when the warp layer 1 passes through the space between the wax dipping roller 6 and the sizing roller 7, an induction switch 15 transmits signals to a controller 16 through a signal transmission line 20, the controller 16 controls a servo motor 19 to work through the signal transmission line 20, the servo motor 19 drives a gearbox 18 to rotate according to a set speed, the end part of an output shaft of the gearbox 18 is connected with the shaft end of the sizing roller 7 through a coupler 17, the gearbox 18 is fixed on the base 21 through screws, the base 21 is fixed on a wall plate 22 through screws, the gearbox 18 drives the sizing roller 7 to rotate, the sizing roller 6 is driven to rotate reversely under the action of friction force, two ends of the sizing roller 7 and the sizing roller 6 are respectively connected in four bearings 14 of a first wall plate 13 and a second wall plate 22, the liquid wax 5 on the rotating belt of the wax dipping roller 6 is adhered with the warp layer 1, the warp layer 1 adhered with the liquid wax 5 is extruded by a rubber layer on the sizing roller 7, redundant wax liquid is extruded out to form a uniform wax film, hairiness on warp is adhered to the warp, the surface of the warp layer 1 is smooth, under the traction of a warp beam winding device, the warp layer 1 coated with the wax slurry is separated from adhesion among warp yarns after being layered by a lease rod 8, and is wound on a warp beam 10 through a yarn guide roller 9, the warp beam 10 is fixed on a shaft seat of a warp beam frame 11, and finally the wax slurry coating work of the warp yarns is finished.

In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description of the present invention, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.

Claims (9)

1. The utility model provides a weaving is with warp waxing machine which characterized in that: the device comprises a tension roller set, a waxing part, a leasing part and a winding part; the tension roller set, the waxing part, the leasing part and the winding part are sequentially arranged along the feeding direction of the warp layer (1);

waxing portion includes rigid coupling first wallboard (13), second wallboard (22) subaerial, the coupling has waxing roller (6) and mud jacking roller (7) between first wallboard (13), second wallboard (22), waxing roller (6) with mud jacking roller (7) corresponds the setting from top to bottom, waxing roller (6) with gap between mud jacking roller (7) is less than the thickness on warp layer (1), waxing roller (6) below is provided with wax groove (3), waxing roller (6) submergence is in wax groove (3), the roller one end rigid coupling of mud jacking roller (7) has drive division, waxing roller (6) with gap department is provided with induction system between mud jacking roller (7), induction system sets up mud jacking roller (7) one side, induction system with drive division electric connection.

2. A textile warp waxing machine as defined in claim 1, wherein: the drive division includes servo motor (19), servo motor (19) output shaft tip rigid coupling has gearbox (18), gearbox (18) output shaft tip rigid coupling has shaft coupling (17), shaft coupling (17) set up second wallboard (22) with between gearbox (18), shaft coupling (17) with squeeze roll (7) axle one end rigid coupling, shaft coupling (17) with the coaxial setting of squeeze roll (7).

3. A textile warp waxing machine as defined in claim 1, wherein: two ends of a roll shaft of the squeezing roll (7) penetrate through the first wall plate (13) and the second wall plate (22) respectively, four bearings (14) are sleeved in the first wall plate (13) and the second wall plate (22), two ends of a shaft of the squeezing roll (7) are in shaft connection with the bearings (14), and two ends of a shaft of the wax dipping roll (6) are in shaft connection with the bearings (14).

4. A textile warp waxing machine as defined in claim 2, wherein: the side of the second wallboard (22) is fixedly connected with a base (21), and the base (21) is fixedly connected with the gearbox (18) box body.

5. A textile warp waxing machine as defined in claim 2, wherein: the induction device comprises an induction switch (15) and a controller (16), wherein a signal transmission line (20) is electrically connected between the induction switch (15) and the controller (16), and the signal transmission line (20) is electrically connected between the controller (16) and the servo motor (19).

6. A textile warp waxing machine as defined in claim 1, wherein: the bottom end of the wax groove (3) is fixedly connected with a wax groove base (4), and the wax groove base (4) is fixedly connected on the ground.

7. A textile warp waxing machine as defined in claim 1, wherein: the tension roller set comprises two tension rollers (2), the lease part comprises two lease rods (8), and the center connecting line of the tension rollers (2) and the lease rods (8) is horizontally arranged and is flush with gaps between the squeezing rollers (7) and the wax dipping rollers (6).

8. A textile warp waxing machine as defined in claim 1, wherein: the winding part comprises a yarn guide roller (9), a warp beam winding device is arranged below the yarn guide roller (9), the warp beam winding device comprises a warp beam roller (10) and a warp beam frame (11), and the warp beam roller (10) is connected to the warp beam frame (11) in a shaft mode.

9. A textile warp waxing machine as defined in claim 1, wherein: and a rubber layer is arranged on the periphery of the squeezing roller (7).

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