CN212800831U

CN212800831U - Loose wool dyeing and dewatering integrated machine

Info

Publication number: CN212800831U
Application number: CN202021455268.1U
Authority: CN
Inventors: 邓金松; 邓慧; 翟秀红
Original assignee: Jiaxing Xingsheng Dyeing And Finishing Co ltd
Current assignee: Jiaxing Xingsheng Dyeing And Finishing Co ltd
Priority date: 2020-07-22
Filing date: 2020-07-22
Publication date: 2021-03-26
Anticipated expiration: 2030-07-22

Abstract

The utility model relates to a textile printing and dyeing equipment field, concretely relates to loose hair dyeing dehydration all-in-one, including dyeing section of thick bamboo and top cap, be provided with the base in the inside bottom center department of dyeing section of thick bamboo, the base rotates with the dyeing section of thick bamboo to be connected, is provided with the through-hole at the center of base, is provided with the feed liquor pipe in the bottom of dyeing section of thick bamboo, the tip of feed liquor pipe and the through-hole butt joint of base are provided with the loose hair bucket in the top of base, loose hair bucket and base cooperation location are arranged, and the array has the outage on the lateral wall of loose hair bucket circumference, is provided with the dye liquor spray tube in the center department of loosing the hair bucket, the through-hole butt joint of dye liquor spray tube and base is provided with the scraper blade in the loose hair bucket, is equipped with endocentric cavity pivot in. The utility model discloses shorten process time greatly, improve work efficiency.

Description

Loose wool dyeing and dewatering integrated machine

Technical Field

The utility model relates to a weaving printing and dyeing equipment field, concretely relates to loose hair dyeing dehydration all-in-one.

Background

Most of the existing loose wool dyeing machines adopt a circulating pump to circularly spray dye liquor from inside to outside so as to carry out dyeing and water washing, but the existing dyeing machines do not have a self-dewatering function due to the limitation of a mechanical structure, loose wool fibers are taken from a dye vat to other equipment for dewatering during dewatering, and the conventional method is to transfer the fibers into a loose wool centrifugal dewatering machine for centrifugal dewatering. The process consumes a great deal of process time and energy, and has high labor intensity.

In the process of dewatering the loose wool, the wool flock easily blocks the drain hole of the wool scattering barrel, and the dewatering efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the not enough of above-mentioned technique and providing a loose hair dyeing dehydration all-in-one, shorten process time greatly, improve work efficiency, and the dehydration is efficient.

In order to achieve the purpose, the dyeing and dewatering integrated machine for loose wool comprises a dyeing cylinder and a top cover, wherein the top opening of the dyeing cylinder is covered by the top cover, the center of the bottom in the dyeing cylinder is provided with a base, the base is rotationally connected with the dyeing cylinder, the center of the base is provided with a step-shaped through hole with a large lower part and a small upper part, the bottom of the dyeing cylinder is provided with a liquid inlet pipe, the end part of the liquid inlet pipe extends into the through hole of the base and is butted with the through hole of the base, the base outside the through hole is provided with a plurality of clamping grooves, the loose wool barrel is arranged above the base and is of a barrel-shaped structure with an open top, the lower surface of the loose wool barrel is provided with clamping plates matched with the clamping grooves of the base, liquid discharge holes are uniformly arrayed on the circumferential side wall of the loose wool barrel at intervals, and a dyeing liquid spray pipe in the vertical direction is arranged at the center of the loose, the dyeing machine comprises a dyeing liquid spray pipe, a base, a short barrel, a pressing cover, a rubber pad, a baffle plate, a hollow rotary shaft, a liquid inlet pipe, a liquid outlet pipe, a liquid, sealing connection between the lower extreme tip of cavity pivot and the feed liquor pipe, the cavity pivot is connected with the motor drive who sets up, the feed liquor pipe is connected with the dye liquor case that sets up, is provided with the pump on the feed liquor pipe, is provided with the drain pipe in the bottom of a dyeing section of thick bamboo, the drain pipe is connected with the dye liquor case, is provided with No. one the valve on the drain pipe, is provided with the drain pipe in the bottom of a dyeing section of thick bamboo, is provided with No. two valves on the drain pipe.

In the technical scheme, the dye liquor spray pipe is fixed in the wool scattering barrel and is not connected with the liquor inlet pipe, so that the wool scattering barrel can be lifted out, wool to be dyed is loaded outside, the wool is pressed by the pressing cover and lifted into the dyeing barrel, the clamping plate rotating to the wool scattering barrel is matched with the clamping groove, and the top cover is covered. And starting a pump, pumping the dye liquor from the dye liquor box to the dye liquor spraying pipe and spraying the dye liquor to the wool scattering barrel, so that the wool scattering is dyed from inside to outside. The dye liquor flows out from the liquid outlet pipe and circulates to the dye liquor box. After long-time circulation, the loose wool is dyed uniformly. And after dyeing, sampling and washing with water when the dyeing is qualified. Before washing, the motor is started, and the motor drives the base to rotate through the transmission mechanism, so that the fluff dispersing barrel rotates together to carry out centrifugal dehydration. In the dehydration process, because the limiting plate of the scraper interferes with the baffle of the dyeing barrel, when the wool scattering barrel rotates, the scraper is positioned to scrape the scattered wool on the inner side wall of the wool scattering barrel, and the dehydration efficiency is improved. And stopping running after the dyeing liquid tank drains off the sewage. Then adding clear water into the dye liquor box to a certain liquid level height, starting a motor to rotate at a low speed and simultaneously starting a pump to wash, draining water again after washing for a certain time, and performing centrifugal dehydration again. The upper part of the wool scattering barrel is provided with the fracture along the circumferential circle, so that the wool scattering barrel is divided into an upper part and a lower part, a section of short barrel is embedded in the fracture, the short barrel is rotatably connected with the wool scattering barrel, the scraper is integrated with the short barrel, when the wool scattering barrel rotates, the short barrel can not rotate, the scraper scrapes the wool scattered on the inner side wall of the wool scattering barrel, and the barrel cannot be scratched by the rubber pad on the scraper. Repeating the steps for several times until the water is washed clean to meet the process requirement, and finishing the operation. Therefore, the working efficiency can be improved by using the centrifugal dehydration washing mode, and a large amount of water resources are saved. The dyeing and the dewatering are integrally operated in the same equipment, so that the function of the equipment can be maximized, the process time is greatly shortened, the labor is saved, and the loose wool dyeing and dewatering process is optimized.

Preferably, a plurality of first concentric annular sliding grooves are formed in the bottom surface inside the dyeing cylinder, rolling balls are arranged in the first annular sliding grooves, a second annular sliding groove corresponding to the first annular sliding grooves is formed in the lower surface of the base, and the second annular sliding grooves are matched with the rolling balls. The design of this structure reduces the frictional force between base and the dyeing section of thick bamboo, and when the idle running shaft rotated in the motor passed through drive mechanism drive, the base rotated along with the cavity pivot under the supplementary of ball, made the rotation of base more smooth and easy.

Preferably, a hanging ring is arranged on the circumferential outer side wall of the upper part of the fluff bucket, and a handle is arranged on the upper surface of the gland. The design of the structure ensures that the lifting is convenient when the loose wool is taken and put; and the gland is convenient to take and place.

Preferably, the clamping grooves of the base are distributed in an annular array by taking the center of the base as a circle center. After the loose hair barrel is hoisted by the design of the structure, the clamping plate is clamped into the clamping groove by the rotation angle for positioning, and the positioning is convenient.

The utility model provides a loose hair dyeing dehydration all-in-one, its beneficial effect is: the loose wool is dyed uniformly through a circulating dyeing process; the working efficiency can be improved by the centrifugal dehydration washing mode, and a large amount of water resources are saved. The dyeing and the dewatering are integrally operated in the same equipment, so that the function of the equipment can be maximized, the process time is greatly shortened, the labor is saved, and the loose wool dyeing and dewatering process is optimized; the loose wool dewatering efficiency is high by arranging the scraper in the loose wool barrel.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of FIG. 1 at A;

FIG. 3 is a schematic structural view of a base;

FIG. 4 is a schematic structural diagram of B-B in FIG. 3;

in the figure: 1. a dyeing drum; 101. a first annular chute; 2. a top cover; 3. a wool scattering barrel; 31. breaking off; 4. a base; 41. a card slot; 42. a second annular chute; 5. a ball bearing; 6. clamping a plate; 7. a dye liquor spray pipe; 8. a gland; 9. a liquid inlet pipe; 10. a pump; 11. a dyeing liquor box; 12. a short cylinder body; 121. a squeegee; 122. a limiting plate; 13. a baffle plate; 14. a hollow rotating shaft; 15. a motor; 16. a liquid outlet pipe; 17. a first valve; 18. a drain pipe; 19. and a second valve.

Detailed Description

The invention is further described by the following embodiments in conjunction with the accompanying drawings.

Example 1:

as shown in fig. 1, the loose wool dyeing and dewatering all-in-one machine described in this embodiment includes a dyeing drum 1 and a top cover 2, an opening is formed in the top of the dyeing drum 1, and the top cover 2 covers the dyeing drum 1, and is characterized in that: a base 4 is arranged at the center of the bottom inside a dyeing cylinder 1, the base 4 is rotatably connected with the dyeing cylinder 1, a step-shaped through hole with a large lower part and a small upper part is arranged at the center of the base 4, a liquid inlet pipe 9 is arranged at the bottom of the dyeing cylinder 1, the end part of the liquid inlet pipe 9 extends into the through hole of the base 4 and is butted with the through hole of the base 4, a plurality of clamping grooves 41 are arranged on the base 4 at the outer side of the through hole, a wool scattering barrel 3 is arranged above the base 4, the wool scattering barrel 3 is of a barrel-shaped structure with an open top, clamping plates 6 matched with the clamping grooves 41 of the base 4 are arranged on the lower surface of the wool scattering barrel 3, liquid discharge holes are uniformly arrayed on the circumferential side wall of the wool scattering barrel 3 at intervals, a dye liquid spray pipe 7 in the vertical direction is arranged at the center of the wool scattering barrel 3, liquid spray holes are uniformly arranged on the circumferential side wall of the dye liquid spray pipe 7 at intervals, the inner, a gland 8 is arranged in the wool scattering barrel 3 above the dye liquor spray pipe 7, a fracture 31 is arranged on the upper portion of the wool scattering barrel 3 along the circumferential circle, a section of short barrel 12 is embedded in the fracture 31, the short barrel 12 is rotationally connected with the wool scattering barrel 3, one of the inner sides of the short barrel 12 penetrates through the fracture 31 to extend downwards to form a scraper 121, the scraper 121 is attached to the inner side wall of the wool scattering barrel 3, a rubber pad is arranged on one side, close to the inner side wall of the wool scattering barrel 3, of the scraper 121, a limiting plate 122 is formed by outward extension of one part of the circumferential outer side wall of the short barrel 12, a baffle 13 is arranged on the inner side wall of the dyeing barrel 1, the limiting plate 122 and the baffle 13 interfere with each other, a concentric hollow rotating shaft 14 is sleeved on the outer side of the liquid inlet pipe 9, the upper end portion of the hollow rotating shaft 14 is connected with the base 4, sealing connection between the lower extreme tip of cavity pivot 14 and the feed liquor pipe 9, cavity pivot 14 is connected with motor (15) transmission that set up, feed liquor pipe 9 is connected with the dye liquor case 11 that sets up, is provided with pump 10 on feed liquor pipe 9, is provided with drain pipe 16 in the bottom of dyeing section of thick bamboo 1, drain pipe 16 is connected with dye liquor case 11, is provided with a valve 17 on drain pipe 16, is provided with drain pipe 18 in the bottom of dyeing section of thick bamboo 1, is provided with No. two valves 19 on the drain pipe.

As shown in fig. 2, a plurality of concentric first annular chutes 101 are disposed on the inner bottom surface of the dyeing drum 1, the balls 5 are disposed in the first annular chutes 101, the second annular chute 42 corresponding to the first annular chute 101 is disposed on the lower surface of the base 4, and the second annular chute 42 is engaged with the balls 5.

A hanging ring is arranged on the circumferential outer side wall of the upper part of the wool scattering barrel 3, and a handle is arranged on the upper surface of the gland 8.

As shown in fig. 3 and 4, the slots 41 of the base 4 are distributed in an annular array with the center of the base 4 as a center.

Claims

1. The utility model provides a loose hair dyeing dehydration all-in-one, includes dyeing section of thick bamboo (1) and top cap (2), the open-top of dyeing section of thick bamboo (1), top cap (2) lid closes on dyeing section of thick bamboo (1), its characterized in that: a base (4) is arranged at the center of the bottom inside a dyeing barrel (1), the base (4) is rotatably connected with the dyeing barrel (1), a step-shaped through hole with a large lower part and a small upper part is arranged at the center of the base (4), a liquid inlet pipe (9) is arranged at the bottom of the dyeing barrel (1), the end part of the liquid inlet pipe (9) extends into the through hole of the base (4) and is butted with the through hole of the base (4), a plurality of clamping grooves (41) are arranged on the base (4) at the outer side of the through hole, a wool scattering barrel (3) is arranged above the base (4), the wool scattering barrel (3) is of a barrel-shaped structure with an opening at the top, clamping plates (6) matched with the clamping grooves (41) of the base (4) are arranged on the lower surface of the wool scattering barrel (3), liquid discharge holes are uniformly arrayed on the circumferential side wall of the wool scattering barrel (3) at intervals, and a dyeing liquid spray pipe (7) in the vertical direction is arranged, the dyeing process comprises the steps that liquid spraying holes are uniformly formed in the circumferential side wall of a dye liquid spraying pipe (7) at intervals, the inner side wall of the end portion of the lower end of the dye liquid spraying pipe (7) is in butt joint with a through hole of a base (4), a gland (8) is arranged inside a wool scattering barrel (3) above the dye liquid spraying pipe (7), a fracture (31) is arranged on the upper portion of the wool scattering barrel (3) along a circumferential circle, a section of short barrel body (12) is embedded in the fracture (31), the short barrel body (12) is rotatably connected with the wool scattering barrel (3), one of the inner sides of the short barrel body (12) penetrates through the fracture (31) to extend downwards to form a scraping plate (121), the scraping plate (121) is attached to the inner side wall of the wool scattering barrel (3), a rubber pad is arranged on one side, close to the inner side wall of the wool scattering barrel (3), a limiting plate (122) is formed by extending outwards from one of the circumferential outer side wall of the short barrel body, the limiting plate (122) and the baffle (13) interfere with each other, a concentric hollow rotating shaft (14) is sleeved outside the liquid inlet pipe (9), the upper end of the hollow rotating shaft (14) is connected with the base (4), the upper outer circumferential surface of the hollow rotating shaft (14) is in sealing connection with the dyeing cylinder (1), the lower end of the hollow rotating shaft (14) is in sealing connection with the liquid inlet pipe (9), the hollow rotating shaft (14) is in transmission connection with a set motor (15), the liquid inlet pipe (9) is connected with a set dye liquor box (11), a pump (10) is arranged on the liquid inlet pipe (9), a liquid outlet pipe (16) is arranged at the bottom of the dyeing cylinder (1), the liquid outlet pipe (16) is connected with the dye liquor box (11), a first valve (17) is arranged on the liquid outlet pipe (16), and a drain pipe (18) is arranged at the bottom of the dyeing cylinder (1), a second valve (19) is arranged on the water discharge pipe.

2. The loose wool dyeing and dewatering all-in-one machine as claimed in claim 1, characterized in that: the dyeing device is characterized in that a plurality of concentric first annular sliding grooves (101) are formed in the bottom surface of the interior of the dyeing cylinder (1), rolling balls (5) are arranged in the first annular sliding grooves (101), second annular sliding grooves (42) corresponding to the first annular sliding grooves (101) are formed in the lower surface of the base (4), and the second annular sliding grooves (42) are matched with the rolling balls (5).

3. The loose wool dyeing and dewatering all-in-one machine as claimed in claim 1, characterized in that: a hanging ring is arranged on the circumferential outer side wall of the upper part of the fluff bucket (3), and a handle is arranged on the upper surface of the gland (8).

4. The loose wool dyeing and dewatering all-in-one machine as claimed in claim 1, characterized in that: the clamping grooves (41) of the base (4) are distributed in an annular array by taking the center of the base (4) as a circle center.