CN212795974U

CN212795974U - UR robot telephone handle injection molding automatic box cover equipment

Info

Publication number: CN212795974U
Application number: CN202020858862.9U
Authority: CN
Inventors: 李强; 廖亚林; 仇杰
Original assignee: Dongjiang Plastic Product Suzhou Co ltd
Current assignee: Dongjiang Plastic Product Suzhou Co ltd
Priority date: 2020-05-21
Filing date: 2020-05-21
Publication date: 2021-03-26
Anticipated expiration: 2030-05-21

Abstract

The utility model relates to a UR robot telephone handle injection molding automatic box cover device, which comprises a separation wall, wherein one side of the separation wall is provided with a UR robot, the other side is provided with two injection molding machines side by side, the UR robot is provided with a gripping jig, the two sides of the UR robot are respectively provided with an upper shell carrying mechanism and a lower shell reversing mechanism, the two injection molding machines are respectively provided with an upper shell manipulator and a lower shell manipulator, and the upper shell manipulator and the lower shell manipulator are respectively matched with the upper shell carrying mechanism and the lower shell reversing mechanism; inferior valve reversing mechanism includes that first lift platform, pivot, inferior valve upset tool and inferior valve connect the material tool, and epitheca transport mechanism includes that the level transplants platform, second lift platform and epitheca and connects the material tool. In the UR robot telephone handle injection molding automatic box cover device, the box covers of the upper shell and the lower shell are fully automated, so that the product quality can be checked by a single person, and the labor cost is effectively reduced; the whole process from injection molding to assembly is accurate in butt joint and efficient in assembly, and the production efficiency and the assembly quality are improved.

Description

UR robot telephone handle injection molding automatic box cover equipment

Technical Field

The utility model relates to a telephone equipment field, in particular to UR robot phone handle automatic lid equipment of moulding plastics.

Background

The telephone handle is divided into two parts of a handle upper shell and a handle lower shell, and the production is respectively completed by two injection molding machines. The traditional production process needs at least two persons to work simultaneously, and one person takes the upper shell/the lower shell off the injection molding machine and conveys the upper shell/the lower shell to the area where the other shell is located through a production line for manual assembly. The process is long in time consumption and high in manual labor intensity. The process has low productivity and high production cost, and is not beneficial to batch production.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem that will solve is: in order to overcome the defects of the prior art, the UR robot telephone handle injection molding automatic box cover equipment is provided.

In order to achieve the above technical effect, the utility model discloses a technical scheme is: an UR robot telephone handle injection molding automatic box cover device comprises a partition wall, wherein a UR robot is arranged on one side of the partition wall, two injection molding machines are arranged on the other side of the partition wall side by side, a grabbing jig is arranged on the UR robot, an upper shell carrying mechanism and a lower shell reversing mechanism are respectively arranged on two sides of the UR robot, an upper shell manipulator and a lower shell manipulator are respectively arranged on the two injection molding machines, and the upper shell manipulator and the lower shell manipulator are respectively matched with the upper shell carrying mechanism and the lower shell reversing mechanism;

inferior valve reversing mechanism includes first lift platform, pivot, inferior valve upset tool and inferior valve material receiving jig, first lift platform sets up the one side at UR robot, the pivot is passed through bearing frame horizontal installation in the top of first lift platform, and the one end of pivot is connected with gear motor, and its periphery has the returning face plate along length direction rigid coupling, inferior valve upset tool and inferior valve material receiving jig branch are put in the both sides of pivot, and inferior valve upset tool rigid coupling sets up a plurality of suction holes on the inferior valve upset tool on the returning face plate, inferior valve material receiving jig rigid coupling is on first lift platform, and inferior valve material receiving jig docks with the inferior valve upset tool after the upset 180.

Further, the UR robot is a six-axis robot.

Furthermore, an electric cabinet is arranged below the UR robot, a conveying line is arranged on one side of the UR robot, which is far away from the partition wall, and the upper shell carrying mechanism, the lower shell reversing mechanism and the UR robot are all electrically connected with the electric cabinet.

Further, epitheca transport mechanism includes that the level transplants platform, second lift platform and epitheca and connects the material tool, the level is transplanted the platform and is set up in the one side of keeping away from first lift platform of UR robot, second lift platform sets up in the top of level transplanting the platform, and the two transmission is connected, epitheca connects the material tool rigid coupling on second lift platform.

Further, first lift platform is the same with second lift platform's structure, and first lift platform includes frame, lifter plate and promotes the cylinder, the top of frame is equipped with the roof, the lifter plate level sets up the top at the roof, promote the cylinder and vertically install in the frame, and its output shaft passes the roof and is connected with the lifter plate transmission.

Furthermore, four linear bearings are uniformly arranged on the top plate, guide rods sliding in the vertical direction are arranged in the linear bearings, and the top ends of the guide rods are fixedly connected with the lower end of the lifting plate.

Furthermore, the number of the upper shell receiving jig, the number of the lower shell overturning jig and the number of the lower shell receiving jig are four.

Further, be provided with four epitheca manipulator tools and four inferior valve manipulator tools on epitheca manipulator and the inferior valve manipulator respectively, epitheca manipulator tool and epitheca material receiving tool one-to-one, inferior valve manipulator tool and inferior valve upset tool one-to-one.

Furthermore, the upper shell manipulator jig and the lower shell manipulator jig are both provided with a water gap clamp.

Furthermore, all the air suction holes are uniformly distributed along the length direction of the lower shell overturning jig.

Compared with the prior art, the beneficial effects of the utility model are that: the box covers of the upper shell and the lower shell are fully automated, and the product quality can be checked by a single person, so that the labor cost is effectively reduced; the whole process from injection molding to assembly is accurate in butt joint and efficient in assembly, and the production efficiency and the assembly quality are improved.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is obvious that the described embodiments are some embodiments, not all embodiments of the present invention.

Drawings

Fig. 1 is a schematic structural view of the UR robot phone handle injection molding automatic box cover device of the present invention;

FIG. 2 is a schematic structural view of the lower case reversing mechanism of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

fig. 4 is a schematic structural diagram of the upper shell carrying mechanism of the present invention.

The reference numbers and corresponding designations in the drawings are: 1. the automatic transfer machine comprises a partition wall, a UR robot, a 3 injection molding machine, a 4 grabbing jig, a 5 upper shell carrying mechanism, a 6 lower shell reversing mechanism, a 7 upper shell manipulator, a 8 lower shell manipulator, a 9 electric cabinet, a 10 conveying line, a 11 upper shell manipulator jig, a 12 lower shell manipulator jig, a 501 horizontal transfer table, a 502 second lifting platform, a 503 upper shell receiving jig, a 601 first lifting platform, a 602 rotating shaft, a 603 lower shell turning jig, a 604 lower shell receiving jig, a 605 speed reduction motor, a 606 turning plate, a 607 air suction hole, a 6011 frame, a 6012 lifting plate, a 6013 lifting cylinder, a 6014 top plate, a 6015 linear bearing and a 6016 guide rod.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.

As shown in fig. 1, the UR robot phone handle injection molding automatic box cover device comprises a partition wall 1, wherein one side of the partition wall 1 is provided with a UR robot 2, the other side of the partition wall is provided with two injection molding machines 3 side by side, the UR robot 2 is provided with a gripping jig 4, two sides of the UR robot are respectively provided with an upper shell carrying mechanism 5 and a lower shell reversing mechanism 6, the two injection molding machines 3 are respectively provided with an upper shell manipulator 7 and a lower shell manipulator 8, and the upper shell manipulator 7 and the lower shell manipulator 8 are respectively matched with the upper shell carrying mechanism 5 and the lower shell reversing mechanism 6;

partition wall 1 divide into the district of moulding plastics and equipment district with both sides, and two injection molding machine 3 are used for producing the epitheca and the inferior valve of phone handle respectively, and epitheca manipulator 7 and inferior valve manipulator 8 can take out epitheca and inferior valve respectively from two injection molding machine 3 to transfer to epitheca transport mechanism 5 and inferior valve reversing mechanism 6 that correspond separately, UR robot 2 accessible snatch tool 4 with the epitheca lid to the inferior valve on, accomplish the equipment of product, and deliver to the assigned position with the product.

As shown in fig. 2-3, the lower housing reversing mechanism 6 includes a first lifting platform 601, a rotating shaft 602, a lower housing turnover fixture 603 and a lower housing receiving fixture 604, the first lifting platform 601 is disposed on one side of the UR robot 2, the rotating shaft 602 is horizontally mounted above the first lifting platform 601 through a bearing seat, one end of the rotating shaft 602 is connected with a speed reduction motor 605, a turning plate 606 is fixedly connected to the periphery of the rotating shaft 602 along the length direction, the lower housing turnover fixture 603 and the lower housing receiving fixture 604 are disposed on two sides of the rotating shaft 602, the lower housing turnover fixture 603 is fixedly connected to the turning plate 606, a plurality of air suction holes 607 are disposed on the lower housing turnover fixture 603, the lower housing receiving fixture 604 is fixedly connected to the first lifting platform 601, and the lower housing receiving fixture 604 is in butt joint with the lower housing turnover.

During specific use, first lift platform 601 can carry out altitude mixture control according to actual conditions, makes things convenient for inferior valve manipulator 8 and inferior valve upset tool 603 to dock, forms vacuum negative pressure by the induction port is bled, adsorbs the inferior valve on inferior valve upset tool 603, and then gear motor 605 drives the rotation of returning face plate 606 through pivot 602, drives inferior valve and connects material tool 604 butt joint of inferior valve, and the induction port is no longer closed this moment, and the inferior valve gets into in the material tool 604 of inferior valve to the shell mouth of inferior valve is up. Preferably, the number of the lower shell overturning jig 603 and the number of the lower shell receiving jig 604 are four, so that four lower shells can be sequentially installed, and the assembling efficiency is improved. In the overturning process, the lower shell cannot drop in the overturning process due to the vacuum adsorption, the rotating shaft 602 drives the multiple groups of lower shell overturning jigs 603, the position precision is high, and the lower shell can be ensured to smoothly enter the multiple groups of lower shell receiving jigs 604.

As shown in fig. 3, the upper shell carrying mechanism 5 includes a horizontal transplanting table 501, a second lifting platform 502 and an upper shell receiving jig 503, the horizontal transplanting table 501 is disposed on one side of the UR robot 2 away from the first lifting platform 601, the second lifting platform 502 is disposed above the horizontal transplanting table 501, the two are in transmission connection, and the upper shell receiving jig 503 is fixedly connected to the second lifting platform 502.

During the specific use, second lift platform 502 can carry out altitude mixture control according to actual conditions, makes things convenient for epitheca manipulator 7 and epitheca material receiving jig 503 to dock, and then the platform 501 is transplanted to the level drives second lift platform 502 and moves to the position that is close to UR robot 2, waits for UR robot 2 to press from both sides the epitheca through snatching tool 4.

The UR robot 2 is a six-axis robot. The six-axis robot is convenient to control, and the position precision and the assembly quality are high.

The below of UR robot 2 is provided with electric cabinet 9, and its one side of keeping away from division wall 1 is provided with transfer chain 10, and epitheca handling mechanism 5, inferior valve reversing mechanism 6 and UR robot 2 all with electric cabinet 9 electric connection. The electric cabinet 9 can control the upper shell carrying mechanism 5, the lower shell reversing mechanism 6 and the UR robot 2, and the conveying line 10 is used for conveying assembled products out.

First lift platform 601 is the same with second lift platform 502's structure, and first lift platform 601 includes frame, lifter plate and lift cylinder, and the top of frame is equipped with the roof, and the lifter plate level sets up in the top of roof, and the lift cylinder is vertical to be installed in the frame, and its output shaft passes the roof and is connected with the lifter plate transmission. In this lift platform, the frame plays the effect of support, carries out altitude mixture control through promoting cylinder drive lifter plate, and simple structure controls the convenience.

Four linear bearings are evenly arranged on the top plate, guide rods sliding along the up-down direction are arranged in the linear bearings, and the top ends of the guide rods are fixedly connected with the lower end of the lifting plate. The linear bearing is matched with the guide rod, so that the movement of the lifting plate can be guided, and the stability of the lifting process is improved.

The number of the upper shell receiving jig 503, the lower shell turning jig 603 and the lower shell receiving jig 604 is four. Four upper shells or lower shells can be loaded at a time, and the production efficiency is improved.

Four upper shell manipulator jigs 11 and four lower shell manipulator jigs 12 are respectively arranged on the upper shell manipulator 7 and the lower shell manipulator 8, the upper shell manipulator jigs 11 are in one-to-one correspondence with the upper shell material receiving jig 503, and the lower shell manipulator jigs 12 are in one-to-one correspondence with the lower shell turning jig 603. In order to facilitate the upper shell manipulator 7 and the lower shell manipulator 8 to respectively grab the upper shell and the lower shell.

And the upper shell manipulator jig 11 and the lower shell manipulator jig 12 are both provided with a water gap clamp. The nozzle clamp facilitates the taking out of the upper shell and the lower shell in the corresponding injection molding machine 3 by the upper shell manipulator jig 11 and the lower shell manipulator jig 12.

The air suction holes 607 are uniformly distributed along the length direction of the lower case turning jig 603. In order to ensure the stability of the lower shell overturning jig 603 and the shell adsorption, the adsorption effect is ensured.

The working principle is as follows:

when the telephone handle is used, the two injection molding machines 3 respectively produce an upper shell and a lower shell of the telephone handle, then the upper shell manipulator 7 grabs the upper shell and moves to the position above the upper shell carrying mechanism 5, and the lower shell manipulator 8 grabs the lower shell and moves to the position above the lower shell reversing mechanism 6. The upper shell carrying mechanism 5 is started, the upper shell is taken by the upper shell receiving jig 503 and then is driven by the horizontal transplanting table 501 to be transported to the grabbing position of the UR robot 2. The lower case reversing mechanism 6 is then activated. The lower shell overturning jig 603 firstly receives and takes the lower shell, and then overturns 180 degrees under the driving of the rotating shaft 602, so that the lower shell is loaded into the lower shell receiving jig 604, and the shell opening of the lower shell faces upwards at the moment and is in a box cover preparation state. Then the UR robot 2 clamps an upper shell through the grabbing jig 4 and moves the upper shell to the upper part of the lower shell to carry out handle box cover, and a product after the box cover is finished is prevented from flowing onto a production line by the UR robot 2. And finally, the product is conveyed to the next procedure by the production line, and staff check the appearance, bag loading and delivery.

The present invention is not limited to the above specific embodiments, and for those skilled in the art, the above conception can be used without any creative work, and all the changes made fall within the protection scope of the present invention.

Claims

1. The UR robot telephone handle injection molding automatic box cover equipment comprises a partition wall (1) and is characterized in that a UR robot (2) is arranged on one side of the partition wall (1), two injection molding machines (3) are arranged on the other side by side, a grabbing jig (4) is arranged on the UR robot (2), an upper shell carrying mechanism (5) and a lower shell reversing mechanism (6) are respectively arranged on two sides of the UR robot, an upper shell manipulator (7) and a lower shell manipulator (8) are respectively arranged on the two injection molding machines (3), and the upper shell manipulator (7) and the lower shell manipulator (8) are respectively matched with the upper shell carrying mechanism (5) and the lower shell reversing mechanism (6);

the lower shell reversing mechanism (6) comprises a first lifting platform (601), a rotating shaft (602), a lower shell overturning jig (603) and a lower shell receiving jig (604), the first lifting platform (601) is arranged on one side of the UR robot (2), the rotating shaft (602) is horizontally arranged above the first lifting platform (601) through a bearing (6015), one end of the rotating shaft (602) is connected with a speed reducing motor (605), the periphery of the rotary shaft is fixedly connected with a turning plate (606) along the length direction, the lower shell turning jig (603) and the lower shell receiving jig (604) are respectively arranged at two sides of the rotary shaft (602), the lower shell turning jig (603) is fixedly connected on the turning plate (606), a plurality of air suction holes (607) are arranged on the lower shell turning jig (603), the lower shell receiving jig (604) is fixedly connected to the first lifting platform (601), and the lower shell receiving jig (604) is in butt joint with a lower shell overturning jig (603) which is overturned by 180 degrees.

2.UR robot phone handle injection moulding auto lid device according to claim 1, characterised in that the UR robot (2) is a six axis robot.

3. An UR robot phone handle injection molding automatic box cover device according to claim 2, characterized in that an electric cabinet (9) is arranged below the UR robot (2), a conveying line (10) is arranged on the side of the UR robot far away from the partition wall (1), and the upper shell carrying mechanism (5), the lower shell reversing mechanism (6) and the UR robot (2) are all electrically connected with the electric cabinet (9).

4. An UR robot telephone handle injection molding automatic box cover device according to claim 3, characterized in that the upper shell carrying mechanism (5) comprises a horizontal transplanting table (501), a second lifting platform (502) and an upper shell receiving jig (503), the horizontal transplanting table (501) is arranged at one side of the UR robot (2) far away from the first lifting platform (601), the second lifting platform (502) is arranged above the horizontal transplanting table (501) and is in transmission connection with the horizontal transplanting table, and the upper shell receiving jig (503) is fixedly connected on the second lifting platform (502).

5. The UR robot phone handle injection molding automatic box cover device according to claim 4, wherein the first lifting platform (601) and the second lifting platform (502) have the same structure, the first lifting platform (601) comprises a frame (6011), a lifting plate (6012) and a lifting cylinder (6013), a top plate (6014) is arranged at the top end of the frame (6011), the lifting plate (6012) is horizontally arranged above the top plate (6014), the lifting cylinder (6013) is vertically installed in the frame (6011), and an output shaft of the lifting cylinder passes through the top plate (6014) and is in transmission connection with the lifting plate (6012).

6. The UR robot phone handle injection molding automatic box cover apparatus of claim 5, wherein four linear bearings (6015) are uniformly arranged on the top plate (6014), a guide rod (6016) sliding in the up-down direction is arranged in the linear bearings (6015), and the top end of the guide rod (6016) is fixedly connected with the lower end of the lifting plate (6012).

7. The UR robot phone handle injection molding automatic box cover device of claim 4, wherein the number of the upper shell receiving jig (503), the lower shell turning jig (603) and the lower shell receiving jig (604) is four.

8. The UR robot phone handle injection molding automatic box cover device according to claim 7, wherein the upper shell manipulator (7) and the lower shell manipulator (8) are respectively provided with four upper shell manipulator jigs (11) and four lower shell manipulator jigs (12), the upper shell manipulator jigs (11) and the upper shell receiving jigs (503) are in one-to-one correspondence, and the lower shell manipulator jigs (12) and the lower shell turning jigs (603) are in one-to-one correspondence.

9. An UR robot phone handle injection moulding automatic lid equipment according to claim 8, characterized in that the upper shell manipulator fixture (11) and the lower shell manipulator fixture (12) are provided with water gap clamps.

10. The UR robot phone handle injection molding automatic box cover device of claim 7, wherein the air suction holes (607) are evenly distributed along the length direction of the lower case turning jig (603).