CN212794808U

CN212794808U - Assembly machine for low-voltage power line carrier module

Info

Publication number: CN212794808U
Application number: CN202021490807.5U
Authority: CN
Inventors: 魏振兴; 张龙洋; 陈志广; 李记涛; 王振举; 孙炳旭; 栗天正
Original assignee: Lianqiao Technology Co ltd
Current assignee: Lianqiao Technology Co ltd
Priority date: 2020-07-26
Filing date: 2020-07-26
Publication date: 2021-03-26
Anticipated expiration: 2030-07-26

Abstract

The utility model discloses an assembly machine for low voltage power line carrier module, which comprises a base, the base comprises an L-shaped supporting platform and foot seats arranged at four corners of the lower surface of the L-shaped supporting platform, two jig conveying components are arranged at the rear side of the upper surface of the L-shaped supporting platform, two backflow mechanisms are arranged between two ends of the two jig conveying components, the two backflow mechanisms and the two jig conveying components form an annular flow structure, the upper surface of the L-shaped supporting platform is provided with a code scanning component, a code scanning gun of the code scanning component is positioned above the rear side jig conveying component, the upper surface of the L-shaped supporting platform is uniformly provided with at least four pressing components, the assembly machine for the low voltage power line carrier module has simple structure and simple and convenient operation, can not only carry out flow work, leads the assembly efficiency to be faster, but also can conveniently carry out code scanning record and detection on the carrier module, providing convenience for people.

Description

Assembly machine for low-voltage power line carrier module

Technical Field

The utility model relates to a power line carrier module processing technology field specifically is an assembly machine for low pressure power line carrier module.

Background

Along with the construction of a smart grid and the reading of user electric energy meter data in a low-voltage power station area, data transmission is widely carried out in a power line carrier mode, so that a carrier module is required to be installed on each household electric energy meter, and the demand of the carrier module is huge. The production of carrier wave module has the demand of high efficiency, reliable, energy saving etc. adds man-hour to the carrier wave module and need assemble the detection, but current mainly relies on the manpower to assemble, consequently assembly efficiency is slow, needs the artifical detection instrument that uses during the detection, and detection efficiency is slow, can not satisfy people's demand.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide an assembly machine for low pressure power line carrier module, simple structure, it is easy and simple to handle, not only can carry out the flowing water work for assembly efficiency is faster, can conveniently sweep sign indicating number record and detection to the carrier module moreover, provides convenience for people, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: an assembly machine for a low-voltage power line carrier module comprises a base, wherein the base comprises an L-shaped supporting platform and foot seats arranged at four corners of the lower surface of the L-shaped supporting platform, two jig conveying assemblies are arranged on the rear side of the upper surface of the L-shaped supporting platform, two backflow mechanisms are arranged between two ends of the two jig conveying assemblies, the two backflow mechanisms and the two jig conveying assemblies form an annular flow structure, a code scanning assembly is arranged on the upper surface of the L-shaped supporting platform, a code scanning gun of the code scanning assembly is positioned above the rear-side jig conveying assemblies, no less than four pressing assemblies are uniformly arranged on the upper surface of the L-shaped supporting platform, the pressing assemblies are uniformly distributed on the rear side of the front-side jig conveying assemblies, jacking assemblies which correspond to the pressing assemblies one by one are arranged on the inner sides of the front-side jig conveying assemblies, and a material tray conveying assembly is arranged on the front side of the upper, the upper surface of the L-shaped supporting table is provided with an upper end protecting shell at the edge, the inner top surface of the upper end protecting shell is provided with a robot grabbing component, and the robot grabbing component is located between the material tray conveying component and the front jig conveying component.

Furthermore, the backflow mechanism comprises a supporting frame fixed with the L-shaped supporting table, a telescopic cylinder and a rodless cylinder are arranged on the upper surface of a transverse plate at the lower end of the supporting frame, the telescopic cylinder is positioned at one end of the rodless cylinder, a push plate and a connecting scraper blade which are connected in a sliding manner are arranged on the upper surface of the supporting frame, the telescopic end of the telescopic cylinder is connected with the lower end of the push plate through a connecting rod, a sliding connection seat which is connected in a sliding manner is arranged on the rodless cylinder, the upper surface of the sliding connection seat is connected with the lower surface of the connecting scraper blade through the connecting rod, the telescopic cylinder and the rodless cylinder are connected through an air pump outside a conduit, the sliding connection seat can be driven to move through the rodless cylinder, the connecting scraper blade can be driven to move through the sliding connection seat, the workpiece at one end of the upper surface of the supporting frame can be moved through the connecting scraper, therefore, the jig can be conveyed in a ring-shaped conveying manner.

Further, sweep a yard subassembly and include through the backup pad that bolt and L type brace table are fixed, upper end one side of backup pad is equipped with the ear seat, a yard rifle is swept through bolted connection to one side of ear seat, sweep the output of external control computer of the input electricity connection of a yard rifle, can support sweeping a yard rifle through the backup pad, can sweep a yard record to the work piece through sweeping a yard rifle for it is more convenient to sweep a yard.

Further, the pushing assembly comprises an L-shaped foot post fixedly connected with an L-shaped supporting table through a bolt, one end of an upper end horizontal plate of the L-shaped foot post is connected with a first air cylinder through a bolt, the telescopic end of the first air cylinder is connected with an upper end pressing plate through a bolt, the first air cylinder is connected with an air pump outside a conduit, the first air cylinder can be supported by the L-shaped foot post, the upper end pressing plate can be driven to move downwards through the first air cylinder, and therefore the carrier wave module can be fixed to the inside of the jig, the carrier wave module is connected with the buckle of the jig in a clamped mode, and installation is more convenient.

Further, the jacking subassembly includes the mounting panel of being connected through bolt and L type brace table, and the through-hole lower extreme in the middle of the mounting panel has cylinder three through bolted connection, and the flexible end of cylinder three is equipped with the needle bed, and the needle bed corresponds from top to bottom with the upper end clamp plate of the subassembly that pushes down of top, the left and right sides of mounting panel is equipped with two connecting pipes, the lower surface of needle bed is equipped with the slip connection post with connecting pipe sliding connection, the outside air pump of pipe is crossed to cylinder three and is connected, can drive the needle bed through cylinder three and go up to remove and the contact of carrier module to this conveniently burns record, checks meter and detects carrier module, and it is more stable to make the removal through connecting pipe and slip connection post slip connection.

Further, charging tray conveying subassembly includes two parallel curb plates, and both ends between two curb plates are connected with the pivot through the bearing, are equipped with the conveyer belt between two pivots, there is the pivot pivoted motor of drive one side of curb plate through bolted connection, the output of external control computer is connected to the input electricity of motor, can drive the pivot through the motor and rotate, can drive the conveyer belt through the pivot and rotate, can convey the accessory through the conveyer belt for it is more convenient to carry the accessory.

Further, the upper end protecting crust includes the protection casing, the protection casing is corresponding with an L type brace table, the lower extreme edge of protection casing evenly is equipped with the support column of being connected with an L type brace table, can protect and prevent dust the device through the protection casing.

Furthermore, the robot grabbing component comprises a delta robot, the upper end of the delta robot is connected with the protective cover, the lower end of the delta robot is provided with a connecting plate, the lower surface of the connecting plate is provided with two groups of grabbing suckers, the grabbing suckers are connected with an external air pump through a guide pipe, the input end of the delta robot is electrically connected with the output end of an external control computer, accessories on the charging tray conveying component are grabbed through the grabbing suckers on the connecting plate, and the connecting plate can be driven by the delta robot to move to the position above a jig on the jig conveying component, so that discharging is carried out.

Compared with the prior art, the beneficial effects of the utility model are that: the assembling machine for the low-voltage power line carrier module has the following advantages.

1. The utility model discloses on set up the sliding connection seat, can drive the connection scraper blade through the sliding connection seat and remove, can remove the other end with the work piece of braced frame upper surface one end through the connection scraper blade, then can drive the push pedal through telescopic cylinder and remove, can push the work piece to tool conveying subassembly upper end through the push pedal to this can make the tool be annular conveying mode conveying.

2. The utility model discloses on set up the backup pad, can support sweeping yard rifle through the backup pad, can sweep yard record to the work piece through sweeping yard rifle, it is more convenient to make to sweep the sign indicating number, can drive upper end clamp plate downstream through cylinder one, with this can be fixed the inside to the tool with carrier wave module, make the buckle joint of carrier wave module and tool, it is more convenient to make the installation, can drive the needle bed through cylinder three and move and the contact of carrier wave module, with this convenience burn record to carrier wave module, check meter and detect, make to remove more stably through connecting pipe and sliding connection post sliding connection when the needle bed reciprocates.

3. The utility model discloses on set up the connecting plate, snatch the carrier wave module on to charging tray conveying assembly through the sucking disc that snatchs on the connecting plate, can drive the connecting plate through delta robot and remove the tool top on the tool conveying assembly to this carries out the unloading, this an assembly machine for low pressure power line carrier wave module, moreover, the steam generator is simple in structure, and is easy and simple to handle, not only can carry out the flowing water work, makes assembly efficiency faster, can conveniently sweep sign indicating number record and detection to the carrier wave module in addition, provides convenience for people.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic view of the internal structure of the present invention.

Fig. 3 is a schematic structural view of the backflow mechanism of the present invention.

Fig. 4 is a schematic view of the structure of the pressing assembly of the present invention.

Fig. 5 is the schematic structural diagram of the jacking assembly of the present invention.

In the figure: 1 upper end protective shell, 11 support columns, 12 protective covers, 2 hold-down components, 21L-shaped socles, 22 cylinder I, 23 upper end pressing plates, 3 code scanning components, 31 code scanning guns, 32 lug seats, 33 support plates, 4 backflow mechanisms, 41 push plates, 42 telescopic cylinders, 43 support frames, 44 sliding connection seats, 45 rodless cylinders, 46 connecting scraping plates, 5 bases, 51 foot seats, 52L-shaped support tables, 6 jig conveying components, 7 tray conveying components, 71 rotating shafts, 72 side plates, 73 conveyor belts, 74 motors, 8 robot grabbing components, 81 grabbing suckers, 82 connecting plates, 83 delta robots, 9 jacking components, 91 sliding connection columns, 92 connecting pipes, 93 mounting plates, 94 cylinders III and 95 needle beds.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: an assembly machine for a low-voltage power line carrier module comprises a base 5, wherein the base 5 comprises an L-shaped supporting platform 52 and foot seats 51 arranged at four corners of the lower surface of the L-shaped supporting platform 52, two jig conveying assemblies 6 are arranged on the rear side of the upper surface of the L-shaped supporting platform 52, two backflow mechanisms 4 are arranged between two ends of the two jig conveying assemblies 6, the two backflow mechanisms 4 and the two jig conveying assemblies 6 form an annular flow structure, a code scanning assembly 3 is arranged on the upper surface of the L-shaped supporting platform 52, a code scanning gun 31 of the code scanning assembly 3 is positioned above the rear-side jig conveying assembly 6, no less than four pressing assemblies 2 are uniformly arranged on the upper surface of the L-shaped supporting platform 52, the pressing assemblies 2 are uniformly distributed on the rear side of the front-side jig conveying assembly 6, the jig conveying assembly 6 is conveying by matching of a chain and a rotating shaft used in the prior art, and detailed description is, 6 inboards of tool conveying subassembly of front side are equipped with and push down jacking subassembly 9 of 2 one-to-one of subassembly, and the upper surface front side of an L type brace table 52 is equipped with charging tray conveying subassembly 7, and the upper surface of an L type brace table 52 is equipped with the edge and is equipped with upper end protecting crust 1, and the inside top surface of upper end protecting crust 1 is equipped with the robot and snatchs subassembly 8, and the robot snatchs subassembly 8 and is located between the tool conveying subassembly 6 of charging tray conveying subassembly 7 and front side.

Further, the backflow mechanism 4 comprises a supporting frame 43 fixed with an L-shaped supporting platform 52, a telescopic cylinder 42 and a rodless cylinder 45 are arranged on the upper surface of a transverse plate at the lower end of the supporting frame 43, the telescopic cylinder 42 is positioned at one end of the rodless cylinder 45, a push plate 41 and a connecting scraper 46 which are connected in a sliding manner are arranged on the upper surface of the supporting frame 43, the telescopic end of the telescopic cylinder 42 is connected with the lower end of the push plate 41 through a connecting rod, a sliding connection seat 44 which is connected in a sliding manner is arranged on the rodless cylinder 45, the upper surface of the sliding connection seat 44 is connected with the lower surface of the connecting scraper 46 through a connecting rod, the telescopic cylinder 42 is connected with the rodless cylinder 45 through an external air pump of a conduit, the sliding connection seat 44 can be driven by the rodless cylinder 45 to move, the connecting scraper 46 can be driven by the sliding connection seat 44 to move, a workpiece at one end of the upper, the workpiece can be pushed into the upper end of the jig conveying assembly 6 by the push plate 41, so that the jig can be conveyed in a ring-shaped conveying manner.

Further, sweep a yard subassembly 3 and include the backup pad 33 fixed through bolt and L type brace table 52, upper end one side of backup pad 33 is equipped with ear seat 32, and a yard rifle 31 is swept through bolted connection to one side of ear seat 32, sweeps the output of external control computer of the input electricity connection of yard rifle 31, can sweep a yard rifle 31 through backup pad 33 and support, can sweep a yard record to the work piece through sweeping a yard rifle 31 for it is more convenient to sweep a yard.

Further, the lower pressing component 2 comprises an L-shaped socle 21 fixedly connected with an L-shaped supporting table 52 through a bolt, one end of an upper end horizontal plate of the L-shaped socle 21 is connected with a cylinder 22 through a bolt, a telescopic end of the cylinder 22 is connected with an upper end pressing plate 23 through a bolt, the cylinder 22 is connected with an air pump outside a conduit, the cylinder 22 can be supported through the L-shaped socle 21, the upper end pressing plate 23 can be driven to move downwards through the cylinder 22, the carrier module can be fixed inside the jig, the carrier module is connected with the clamp buckle of the jig, and the installation is more convenient.

Further, the jacking assembly 9 comprises a mounting plate 93 connected with the L-shaped support table 52 through bolts, the lower end of a through hole in the middle of the mounting plate 93 is connected with a third cylinder 94 through bolts, a needle bed 95 is arranged at the telescopic end of the third cylinder 94, the needle bed 95 vertically corresponds to the upper end pressing plate 23 of the pressing assembly 2 above the third cylinder, two connecting pipes 92 are arranged on the left side and the right side of the mounting plate 93, a sliding connection column 91 in sliding connection with the connecting pipes 92 is arranged on the lower surface of the needle bed 95, the third cylinder 94 is connected with an air pump outside a guide pipe, the third cylinder 94 can drive the needle bed 95 to move up and contact with the carrier module, so that burning, meter reading and detection can be conveniently performed on the carrier module, and the needle bed 95 can move up.

Further, charging tray conveying assembly 7 includes two parallel curb plates 72, both ends between two curb plates 72 are connected with pivot 71 through the bearing, be equipped with conveyer belt 73 between two pivot 71, there is drive pivot 71 pivoted motor 74 one side of curb plate 72 through bolted connection, the output of external control computer is connected to the input electricity of motor 74, can drive pivot 71 through motor 74 and rotate, can drive conveyer belt 73 through pivot 71 and rotate, can convey the accessory through conveyer belt 73, it is more convenient to carry the accessory.

Further, upper end protecting crust 1 includes protection casing 12, and protection casing 12 corresponds with L type brace table 52, and the lower extreme edge of protection casing 12 evenly is equipped with the support column 11 of being connected with L type brace table 52, can protect and prevent dust the device through protection casing 12.

Further, the robot snatchs subassembly 8 includes delta robot 83, delta robot 83's upper end is connected with protection casing 12, delta robot 83's lower extreme is equipped with connecting plate 82, the lower surface of connecting plate 82 is equipped with two sets of sucking discs 81 that snatch, it is connected with outside air pump through the pipe to snatch sucking disc 81, the output of external control computer is connected to delta robot 83's input electricity, snatch the accessory on to charging tray conveying subassembly 7 through snatching sucking disc 81 on the connecting plate 82, can drive connecting plate 82 and move the tool top on tool conveying subassembly 6 through delta robot 83, with this unloading of carrying out.

When in use: firstly, a jig is placed on a jig conveying assembly 6 at the rear side, then a PCB is placed in the jig, then the jig is conveyed through the jig conveying assembly 6, a code scanning gun 31 can be supported through a supporting plate 33, a code scanning record can be carried out on a workpiece through the code scanning gun 31, then the workpiece is conveyed to a backflow mechanism 4 at the left side through the jig conveying assembly 6, a sliding connection seat 44 can be driven to move through a rodless cylinder 45, a connection scraper 46 can be driven to move through the sliding connection seat 44, the workpiece at one end of the upper surface of a supporting frame 43 can be moved to the other end through the connection scraper 46, then a push plate 41 can be driven to move through a telescopic cylinder 42, the workpiece can be pushed to the upper end of the jig conveying assembly 6 at the right side through the push plate 41, when the number of the workpieces pushed in by the push plate 41 corresponds to the number of the pressing assemblies 2, the workpieces are conveyed to the lower parts of the pressing, the upper end pressing plate 23 can be driven to move downwards through the first air cylinder 22, so that the carrier module can be fixed inside the jig, the carrier module is clamped with the clamp of the jig, then the third cylinder 94 can drive the needle bed 95 to move to contact with the carrier module, so as to conveniently carry out burning, meter reading and detection on the carrier module, and when the workpiece is moved to one side of the robot grabbing component 8 through the jig conveying component 6, the grabbing sucker 81 on the connecting plate 82 grabs the accessories on the tray conveying component 7, the delta robot 83 can drive the connecting plate 82 to move above the jig on the jig conveying component 6, so as to carry out blanking, and the motor 74 can drive the rotating shaft 71 to rotate, the rotating shaft 71 can drive the conveying belt 73 to rotate, the accessories can be conveyed through the conveying belt 73, and finally the installed workpieces are led out through the backflow mechanism 4 on the right side.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Assembly machine for low-voltage power line carrier modules, comprising a base (5), characterized in that: the base (5) comprises an L-shaped supporting platform (52) and footstands (51) arranged at four corners of the lower surface of the L-shaped supporting platform (52), two jig conveying assemblies (6) are arranged on the rear side of the upper surface of the L-shaped supporting platform (52), two backflow mechanisms (4) are arranged between two ends of the two jig conveying assemblies (6), the two backflow mechanisms (4) and the two jig conveying assemblies (6) form an annular flow structure, a code scanning assembly (3) is arranged on the upper surface of the L-shaped supporting platform (52), a code scanning gun (31) of the code scanning assembly (3) is positioned above the rear-side jig conveying assembly (6), four pressing assemblies (2) which are not less than four are uniformly arranged on the upper surface of the L-shaped supporting platform (52), the pressing assemblies (2) are uniformly distributed on the rear side of the front-side jig conveying assembly (6), jacking assemblies (9) which correspond to the pressing assemblies (2) one by one are arranged on the inner side of the front-side jig conveying assembly (6), the upper surface front side of L type brace table (52) is equipped with charging tray conveying subassembly (7), the upper surface of L type brace table (52) is equipped with the edge and is equipped with upper end protecting crust (1), the inside top surface of upper end protecting crust (1) is equipped with the robot and snatchs subassembly (8), and the robot snatchs subassembly (8) and is located between charging tray conveying subassembly (7) and the tool conveying subassembly (6) of front side.

2. An assembly machine for low-voltage power line carrier modules according to claim 1, characterized in that: backflow mechanism (4) include with fixed braced frame (43) of L type brace table (52), the lower extreme diaphragm upper surface of braced frame (43) is equipped with telescopic cylinder (42) and rodless cylinder (45), telescopic cylinder (42) are located the one end of rodless cylinder (45), the upper surface of braced frame (43) is equipped with sliding connection's push pedal (41) and connecting scraper blade (46), telescopic cylinder (42) the flexible end is connected with push pedal (41) lower extreme through the connecting rod, be equipped with sliding connection's sliding connection seat (44) on rodless cylinder (45), the upper surface of sliding connection seat (44) passes through the connecting rod and is connected with the lower surface of connecting scraper blade (46), and telescopic cylinder (42) and rodless cylinder (45) pass through pipe external connection air pump.

3. An assembly machine for low-voltage power line carrier modules according to claim 1, characterized in that: sweep a yard subassembly (3) and include backup pad (33) fixed through bolt and L type brace table (52), upper end one side of backup pad (33) is equipped with ear seat (32), a yard rifle (31) is swept through bolted connection in one side of ear seat (32), sweep the output of the input electricity connection external control computer of yard rifle (31).

4. An assembly machine for low-voltage power line carrier modules according to claim 1, characterized in that: the lower pressing assembly (2) comprises an L-shaped foot post (21) fixedly connected with an L-shaped supporting table (52) through a bolt, one end of an upper end horizontal plate of the L-shaped foot post (21) is connected with a first air cylinder (22) through a bolt, the telescopic end of the first air cylinder (22) is connected with an upper end pressing plate (23) through a bolt, and the first air cylinder (22) is connected with an air pump outside a guide pipe.

5. An assembly machine for low-voltage power line carrier modules according to claim 1, characterized in that: jacking subassembly (9) are including mounting panel (93) of being connected through bolt and L type brace table (52), and the through-hole lower extreme in the middle of mounting panel (93) has three (94) of cylinder through bolted connection, and the flexible end of three (94) of cylinder is equipped with needle bed (95), and needle bed (95) correspond from top to bottom with upper end clamp plate (23) of pushing down subassembly (2) of top, the left and right sides of mounting panel (93) is equipped with two connecting pipes (92), the lower surface of needle bed (95) is equipped with sliding connection post (91) with connecting pipe (92) sliding connection, three (94) of cylinder are connected through the outside air pump of pipe.

6. An assembly machine for low-voltage power line carrier modules according to claim 1, characterized in that: charging tray conveying subassembly (7) include curb plate (72) of two parallels, and both ends between two curb plates (72) are connected with pivot (71) through the bearing, are equipped with conveyer belt (73) between two pivot (71), there is drive pivot (71) pivoted motor (74) one side of curb plate (72) through bolted connection, the output of external control computer is connected to the input electricity of motor (74).

7. An assembly machine for low-voltage power line carrier modules according to claim 1, characterized in that: upper end protecting crust (1) is including protection casing (12), protection casing (12) are corresponding with L type brace table (52), the lower extreme edge of protection casing (12) evenly is equipped with support column (11) of being connected with L type brace table (52).

8. An assembly machine for low-voltage power line carrier modules according to claim 1, characterized in that: the robot grabbing component (8) comprises a delta robot (83), the upper end of the delta robot (83) is connected with the protective cover (12), a connecting plate (82) is arranged at the lower end of the delta robot (83), two groups of grabbing suction cups (81) are arranged on the lower surface of the connecting plate (82), the grabbing suction cups (81) are connected with an external air pump through a guide pipe, and the input end of the delta robot (83) is electrically connected with the output end of an external control computer.