CN212792428U - Steel billet end surface cleaning device - Google Patents
Steel billet end surface cleaning device Download PDFInfo
- Publication number
- CN212792428U CN212792428U CN202020926574.2U CN202020926574U CN212792428U CN 212792428 U CN212792428 U CN 212792428U CN 202020926574 U CN202020926574 U CN 202020926574U CN 212792428 U CN212792428 U CN 212792428U
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- Prior art keywords
- cleaner
- cylinder
- controller
- steel billet
- cleaning device
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 45
- 239000010959 steel Substances 0.000 title claims abstract description 45
- 238000004140 cleaning Methods 0.000 title claims abstract description 39
- 241001417527 Pempheridae Species 0.000 claims abstract description 3
- 238000007689 inspection Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 239000013598 vector Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000003818 cinder Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000013528 artificial neural network Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011895 specific detection Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a steel billet terminal surface cleaning device, the utility model provides a pair of steel billet terminal surface cleaning device includes: a cleaner having a trapezoidal shape; the cleaner handle is connected with the cleaner and is provided with a clamping groove; a cylinder rod connected with the sweeper handle; the cylinder is connected with the cylinder rod and allows the cylinder to push the cylinder rod to move; a controller connected to the cylinder; a sensor connected to the controller. The utility model discloses a steel billet terminal surface cleaning device can realize the automatic clearance and the inspection of steel billet terminal surface, and simple structure does not need the manual operation, and is efficient.
Description
Technical Field
The utility model relates to a metallurgical steel rolling equipment technical field, in particular to steel billet surface cleaning device.
Background
At present, generally, a billet needs to be heated and soaked in a heating furnace in an oxidizing atmosphere before rolling, the temperature of the heating furnace is over 1000 ℃, the heating time is generally 2-3 hours or even longer, so that the surface of the billet and oxygen in the furnace react violently at a high temperature to generate a large amount of oxide scales. Meanwhile, the special alloy elements are required to be added when the production of some high-grade steel grades is combined, so that the oxide skin produced on the surface of the billet steel is more tightly adhered to the steel substrate, and the oxide skin is less prone to removal. The unremoved oxide skin is easy to press into the surface of the steel in the rolling process to form the defect of pressing the oxide skin, can not be seriously grinded or welded, but increases certain production cost and influences the external appearance of the product, and seriously and directly leads to the product scrapping to cause serious economic loss for enterprises.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a steel billet terminal surface cleaning device, the automatic a large amount of scales that do not drop that clear up steel billet surface and remain.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model provides a steel billet terminal surface cleaning device, it includes at least:
a cleaner having a trapezoidal shape;
the cleaner handle is connected with the cleaner and is provided with a clamping groove;
a cylinder rod connected with the sweeper handle;
the cylinder is connected with the cylinder rod and allows the cylinder to push the cylinder rod to move;
a controller connected to the cylinder;
a sensor connected to the controller.
In an embodiment of the present invention, the steel billet end surface cleaning device further includes a platform, the cylinder the controller is installed on the platform.
In an embodiment of the present invention, the steel billet end surface cleaning device further includes a plurality of height-adjustable table legs, and the plurality of height-adjustable table legs are mounted on the platform.
In an embodiment of the present invention, the height-adjustable table leg includes a table leg, which is installed on the platform.
In an embodiment of the present invention, the steel billet end surface cleaning device further includes a support, and the support is mounted on the platform.
In an embodiment of the present invention, the bracket is provided with a sliding groove, and the sliding groove is connected to the clamping groove on the cleaner handle, and the clamping groove can slide on the sliding groove.
In an embodiment of the present invention, the sensor is mounted on the bracket, and is connected to the controller.
In an embodiment of the present invention, the cleaner handle is detachable from the cylinder rod.
In an embodiment of the present invention, the device for cleaning end face of steel billet further includes an image capturing device installed on the bracket and connected to the controller.
In an embodiment of the present invention, the collection direction of the image collection device is perpendicular to the movement direction of the cleaner.
As above the utility model provides a pair of steel billet terminal surface cleaning device, through the steel billet is detected to the sensor, the image of steel billet terminal surface is gathered to the image acquisition device, and the image of the steel billet terminal surface that the controller will gather compares with the image in the controller, decides the operation number of times of clearance ware. The controller controls the air cylinder to push the air cylinder rod to work, and the air cylinder rod drives the cleaner handle to further drive the cleaner to work. The utility model provides a pair of a large amount of scales that do not drop that steel billet terminal surface cleaning device cleared up steel billet surface automatically and remains.
Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of a billet end surface cleaning apparatus.
FIG. 2 is a flow chart of a working method of a billet end face cleaning device.
Fig. 3 is a structural view of the height-adjustable table leg.
FIG. 4 is a schematic view of another billet end surface cleaning apparatus.
FIG. 5 is a flow chart of another working method of the billet end face cleaning device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
During the working process, the mixed casting steel billet needs to be independently ejected, and then the steel billet sample is removed for component verification. When the components are verified, the number of the scale on the end face of the billet needs to be described, and when the scale on the end face of the billet is more, the scale on the end face of the billet falling off in the process that the billet rolls on the cooling bed after the number is described is not clear. The scale is cleaned by a billet end face cleaning device before number tracing, and the number tracing cannot fall off when the number tracing is carried out after the cleaning.
Referring to fig. 1, in an embodiment of the present invention, the steel billet end surface cleaning apparatus includes a displacement cleaner 1, a cleaner handle 2, a sensor 3, a bracket 4, a chute 5, a cylinder rod 6, a cylinder 7, a controller 8, a platform 9, and a height-adjustable table leg 10. The end face cleaning device for the steel billets comprises a platform 9, and a plurality of height-adjustable table legs 10 are mounted on the bottom face of the platform 9. A bracket 4 is installed at one side of the platform 9, and a controller 8 is installed at one side of the bracket 4. Install spout 5 on the support 4, install the draw-in groove on the clearance ware handle 2, clearance ware handle 2 passes through the draw-in groove and is connected with spout 5, and clearance ware handle 2 can move on spout 5 through the draw-in groove. Cleaner 1 is connected to the one end of clearance ware handle 2, and clearance ware handle 2 is connected with cylinder rod 6 for the other end of connecting clearance ware 1, and cylinder rod 6 is connected with cylinder 7 for the other end of connecting clearance ware 1, and cylinder 7 fixes on platform 9, and image acquisition device 11 installs on support 4 and is located sensor 3 top.
Referring to fig. 1 to 3, in an embodiment of the present invention, a plurality of height-adjustable table legs 10 are installed on a bottom surface of the platform 9, and the height of the platform 9 can be adjusted by adjusting the height of the height-adjustable table legs 10 at different working locations. The height-adjustable table leg 10 can be composed of a table leg 100, a table leg sleeve 101 and a plug pin 102, wherein the outer diameter of the table leg 100 is the same as the inner diameter of the table leg sleeve 101, the table leg 100 is movably connected with the table leg sleeve 101, and through holes are formed in the table leg 100 and the table leg sleeve 101. The plug pin 102 is trapezoidal, the plug pin 102 can penetrate through holes in the table leg 100 and the table leg sleeve 101, the height of the height-adjustable table leg 10 can be changed by moving the table leg sleeve 101 up and down, and the plug pin 102 is used for fixing. The platform 9 is provided with a bracket 4 corresponding to the other surface provided with a plurality of height-adjustable table legs 10, and the bracket 4 is provided with a chute 5.
Referring to fig. 1, in an embodiment of the present invention, the side of the cleaner 1 is trapezoidal, and the longer base of the trapezoidal cleaner 1 is larger than the side length of the end surface of the steel billet to be cleaned, so that the steel billet can be completely cleaned when the oxide skin on the surface of the steel billet is cleaned. Cleaner handle 2 and the welding of clearance ware 1 are in the same place, are difficult for droing, have the draw-in groove on the clearance ware handle 2, draw-in groove on the clearance ware handle 2 can link together with spout 5, and clearance ware handle 2 can slide on draw-in groove 5.
Referring to fig. 1, in an embodiment of the present invention, the cylinder rod 6 is detachably connected to the cleaner handle 2 by a bolt. The cleaner 1 and the cleaner handle 2 can be replaced when the cleaner 1 is worn out seriously. The other end of the cylinder rod 6 is connected with a cylinder 7, the cylinder 7 can push the cylinder rod 6 to move in the horizontal direction, the cylinder 7 is installed on a platform 9, and the cylinder 7 is connected with a controller 8.
Referring to fig. 1, in an embodiment of the present invention, the sensor 3 is mounted on the bracket 4 and located near a side of the cleaner 1. The sensor 3 may be an infrared sensor, and if infrared radiation of the steel billet passes through, a specific optical system in the infrared sensor can enable a specific detection device to generate a specific signal. Specific signals can be generated and transmitted to the controller 8, the controller 8 outputs control signals according to the signals transmitted by the sensor 3 to control the air cylinder 7 to push the air cylinder rod 6 to act, and then the cleaner handle 2 and the cleaner 1 which are connected with the air cylinder rod 6 are controlled to perform cleaning action on the end face of the billet.
Referring to fig. 1 to 3, the working method of the billet end surface cleaning apparatus of the present invention at least includes the following steps:
s1: a billet end face trigger sensor 3;
s2: the sensor 3 sends a signal to the controller 8;
s3: the controller 8 sends an output signal to the cylinder 7;
s4: the cylinder 7 drives the cylinder rod 6 to drive the cleaner 1 to move.
Referring to fig. 4, in another embodiment of the present invention, the billet end surface cleaning device includes a displacement cleaner 1, a cleaner handle 2, a sensor 3, a bracket 4, a chute 5, a cylinder rod 6, a cylinder 7, a controller 8, a platform 9, a height-adjustable table foot 10, and an image acquisition device 11. On the basis of the previous embodiment, the billet end surface cleaning device in the embodiment may further include an image acquisition device 11, the image acquisition device 11 is installed on the bracket 4 and located above the sensor 3, the image acquisition device 11 is retractable, and when not needed, the image acquisition device may be shortened to the bracket 4, so that the billet end surface cleaning device is not easily damaged. The image acquisition direction of the image acquisition device 11 is at right angles to the working direction of the cleaner 1. The image pickup device 11 can pick up the state of the scale on the end face of the billet. The controller 8 stores the end face diagram of the billet with oxide skin in various states, and the image collected by the image collecting device 11 can be compared with the original image in the controller 8 to control the cylinder 7 to act to drive the cylinder rod 6 and further drive the cleaner 1 and the cleaner handle 2 to act, so that the end face of the billet can be cleaned.
Referring to fig. 4 to 5, another working method of a billet end surface cleaning device according to the present invention at least includes the following steps:
s10: a billet end face trigger sensor 3;
s20: the sensor 3 sends a signal to the controller 8 to trigger the image acquisition device 11;
s30: the image acquisition device 11 acquires the images of the end faces of the steel billets and transmits the images to the controller 8;
s40: the controller 8 compares the acquired picture with the stored picture to determine the operation times of the cleaner and sends a control signal to the air cylinder 7;
s50: the cylinder 7 drives the cylinder rod 6 to drive the cleaner 1 to move;
s60: the image acquisition device 11 acquires the pictures again for comparison, and if the pictures meet the requirements, the cleaning is finished; otherwise, loop operations S40 and S50 continue cleaning.
Referring to fig. 1 to 5, in an embodiment of the present invention, the comparing the collected picture with the stored picture in step S40 further includes the following steps: the stored pictures comprise a plurality of pictures with scale cinder from small to large, for example, N (1, 2, 3 … N) pictures can be provided, and N groups of feature vectors of the N pictures can be obtained by processing the 1 st to nth stored pictures through a neural network, wherein the feature vectors can comprise the position, the area and the like of the scale cinder on the end surface of the billet. The image collected by the image collection device 11 is extracted with feature vectors and compared with the N sets of feature vectors stored in the controller 8. And selecting the closest stored picture and outputting a control signal corresponding to the picture. The control signal includes the number of times and speed of the cylinder 7 pushing the cylinder rod 6.
The utility model provides an above has explained in combination with fig. 1 to 3 that the utility model provides a steel billet terminal surface cleaning device has the steel billet terminal surface through the sensing of sensor 3, and when detecting there is the steel billet terminal surface, controller 6 sends output signal to cylinder 7, controller 7 push control cylinder rod 6 action and then drive the action of clearance ware handle 2 of being connected with cylinder rod 6 and move on spout 5 is horizontal, and clearance ware 1 of being connected with clearance ware handle 2 can the steel billet terminal surface clear up. Wherein the height of the platform 9 can be adjusted by adjusting the height-adjustable table legs 10, and then the working height of the cleaner 1 can be adjusted.
Furthermore, can combine figure 4 to 5 to explain the utility model provides a another kind of steel billet terminal surface cleaning device, whether there is the steel billet terminal surface through the sensing of sensor 3, when detecting the steel billet terminal surface, controller 6 sends signal trigger image acquisition device 11, and image acquisition device 11 can gather the image handle of steel billet terminal surface and convey it to controller 8 in, controller 8 will gather the picture with storage picture contrasts, obtains the number of times that cylinder 7 needs the action and conveys cylinder 7 with the speed information handle, and controller 7 promotes 6 actions of control cylinder pole and then drives the action of cleaner handle 2 of being connected with cylinder pole 6 and move at spout 5 upper level, and cleaner 1 of being connected with cleaner handle 2 can the steel billet terminal surface clear up. After the cleaning is finished, the image acquisition device 11 acquires the image of the end face of the billet again to compare with the stored image, judges whether the cleaning requirement is compounded, and if the cleaning requirement is met, the cleaning is finished. If not, the cleaning action is continuously repeated. Wherein the height of the platform 9 can be adjusted by adjusting the height-adjustable table legs 10, and then the working height of the cleaner 1 can be adjusted.
The embodiment of the present invention disclosed above is only used to help illustrate the present invention. The examples are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. A steel billet end surface cleaning device is characterized by at least comprising:
a cleaner having a trapezoidal shape;
the cleaner handle is connected with the cleaner and is provided with a clamping groove;
a cylinder rod connected with the sweeper handle;
the cylinder is connected with the cylinder rod and allows the cylinder to push the cylinder rod to move;
a controller connected to the cylinder; and
a sensor connected to the controller.
2. The apparatus of claim 1, wherein said apparatus further comprises a platform, said cylinder and said controller being mounted on said platform.
3. The apparatus of claim 2, further comprising a plurality of height adjustable feet mounted on the platform.
4. The apparatus of claim 3, wherein the height adjustable table legs comprise table legs mounted on the platform.
5. The apparatus of claim 2 further comprising a support mounted to the platform and positioned to one side of the controller.
6. A steel billet end surface cleaning device according to claim 5, wherein a sliding groove is mounted on the bracket, and the sliding groove is connected with the clamping groove on the cleaner handle to allow the clamping groove to slide on the sliding groove.
7. The apparatus of claim 5 wherein said sensor is mounted on said frame on a side adjacent said cleaner, said sensor being connected to said controller.
8. The apparatus of claim 1 wherein the cleaner shank is bolted to the cylinder rod.
9. The apparatus of claim 5, further comprising an image capturing device mounted on the frame above the sensor, the image capturing device being connected to the controller.
10. The apparatus of claim 9, wherein the direction of the image capturing device is perpendicular to the direction of the cleaner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020926574.2U CN212792428U (en) | 2020-05-26 | 2020-05-26 | Steel billet end surface cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020926574.2U CN212792428U (en) | 2020-05-26 | 2020-05-26 | Steel billet end surface cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212792428U true CN212792428U (en) | 2021-03-26 |
Family
ID=75095198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020926574.2U Expired - Fee Related CN212792428U (en) | 2020-05-26 | 2020-05-26 | Steel billet end surface cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212792428U (en) |
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2020
- 2020-05-26 CN CN202020926574.2U patent/CN212792428U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
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Granted publication date: 20210326 |