CN212791951U - Automatic sorting system for livestock individuals - Google Patents

Automatic sorting system for livestock individuals Download PDF

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Publication number
CN212791951U
CN212791951U CN202021392628.8U CN202021392628U CN212791951U CN 212791951 U CN212791951 U CN 212791951U CN 202021392628 U CN202021392628 U CN 202021392628U CN 212791951 U CN212791951 U CN 212791951U
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channel
linkage
door
sorting
driving mechanism
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滑留帅
崔战锋
张华�
赵昭
师志海
陈付英
施巧婷
兰亚莉
徐照学
张彬
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Institute of Animal Husbandry and Veterinary Medicine of Henan Academy of Agricultural Sciences
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Institute of Animal Husbandry and Veterinary Medicine of Henan Academy of Agricultural Sciences
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Abstract

The invention discloses an automatic sorting system for livestock individuals, which comprises a main channel and a sorting channel, wherein the main channel is provided with a plurality of detection areas, a pair of revolving door systems is respectively arranged in front of each detection area, adjacent detection areas are communicated through the revolving door systems, each detection area comprises two side walls, a controllable opening mechanism is arranged on the side wall corresponding to the sorting channel, and the main channel is communicated with the corresponding sorting channel through the controllable opening mechanism. And an RFID label detection mechanism for identifying the sheep individual is arranged in the range of each detection zone. The invention is used for carrying out individual sorting application on different individuals such as weight difference, different disease conditions and the like in the large-quantity breeding process of the sheep flock. And the ability to increase the sorting accuracy by changing the number of sorting channels by increasing or decreasing the number of corresponding detection zones.

Description

Automatic sorting system for livestock individuals
Technical Field
The utility model belongs to the technical field of the livestock breeding population is selected separately, concretely relates to system to realize sorting fast according to individual difference to the in-process of breeding of a large amount of domestic animals.
Background
The fence-separated breeding technology is an important technical means in modern animal husbandry. By detecting and dividing the physiological indexes of the weight, the body temperature and the like of the cultured object, the production efficiency can be effectively improved, and the yield can be improved.
At present, most of farm and pasture fields adopt a fence dividing technology, but the operation mode mainly depends on a manual management mode, the livestock breeding is manually classified in a manual recording mode, the labor intensity is high, the occupied time is long, the existing sorting mode consumes more time and labor and has low efficiency, the existing sorting mode is a backward sorting means, and the existing sorting mode is not suitable for large-scale breeding mostly. For example, the existing livestock grouping generally adopts a weighing mode of a platform scale, the manual participation degree is high, even the weight information of the livestock needs to be manually recorded, actions of intervening the livestock need to be carried out in a weighing and sorting link and a physical examination link, great troubles are easily caused to the livestock due to stress reaction, and even the livestock group is disordered.
Along with the development of automation technology, traditional artifical mode has been replaced to intelligence subfield system, has played more and more important effect in modernized pasture, not only can install the weight and carry out the subfield to the livestock, can also carry out the subfield work to the livestock through other physiological indexes such as body temperature, has improved the labor efficiency of farming-grazing production greatly.
However, the intelligent column system has relatively low popularity in China due to the following aspects:
1. the system construction cost investment is large. The profit margin of the farming industry as a whole is not high, so the investments of farmers tend to be conservative in non-farming investment. At present, the market selling price of the existing intelligent fence system is more than ten thousand yuan, and the breeding cost is too high for farmers to popularize and apply.
2. The awareness of farmers to the application of new technologies is to be improved. The traditional culture technology in the farmer thought has been used for many years, and a scientific and effective culture mode needs to be further popularized and applied.
SUMMERY OF THE UTILITY MODEL
To the big quantity of domestic animal breeding process because of the individual difference need select separately when treating have the degree of difficulty of selecting separately big, select separately the low and high problem of artifical participation degree of precision, the utility model provides a can realize quick system of selecting separately according to the individual difference for solving this technical problem.
The utility model provides a scheme of its technical problem adopts a poultry individual automatic separation system, and this system component includes the inlet channel that sets gradually from preceding backward, entry gate, electronic platform scale, the exit gate, linkage actuating mechanism, the linkage door, standard weight passageway, nonstandard weight passageway and supplementary disjunctor tool to lock to and automatic control system etc..
The inlet channel is in a conical and convergent shape, the narrow end of the inlet channel extends forwards in parallel to form a weighing channel, and an electronic platform scale is arranged above the weighing channel. The inlet gate and the outlet gate are respectively positioned at the front end and the rear end of the electronic platform scale and are opened and closed alternately.
An RFID identification probe (24) and/or an image acquisition device (26) are respectively arranged on the side surface of the entrance channel, a corresponding database unit is established for each cow at the background of the system, a PLC control system detects the RFID label information of the target cow individual through the RFID identification probe (24), the corresponding database unit is opened to record weight data, and the PLC control system acquires the image information of the cow individual through the image acquisition device (26) and stores the image information in the corresponding database unit.
The tail ends of the weighing channels are respectively communicated with the standard weight channel and the non-standard weight channel. The linkage driving mechanism and the linkage door are positioned between the standard weight channel and the non-standard weight channel. And after detecting that the electronic platform scale (3) has no gravity signal, the PLC control system controls the linkage driving mechanism (7) to rotate according to whether the weight of the target cow reaches the standard or not, and guides the target cow to enter the standard weight channel (4) or the non-standard weight channel (5).
The linkage driving mechanism comprises a fixed rotating sleeve, a rotating shaft and a driving mechanism, the vertically arranged fixed rotating sleeve is fixedly connected with the ground foundation embedded part through a support, and the rotating shaft is sleeved in the fixed rotating sleeve in a matching mode and can rotate. The upper end and the lower end of the rotating shaft are respectively fixed with a linkage door through a connecting rod, the linkage door is a V-shaped conjoined door, the rotating shaft is positioned at the central position of the V-shaped conjoined door, and after one side door body closes a corresponding channel, the other side door body opens a corresponding channel. And limit stops are respectively fixed on the side walls of the non-standard body weight channel and the auxiliary conjoined lock for restraining the linkage door.
The auxiliary conjoined lock is positioned at the rear side of the linkage driving mechanism, the auxiliary conjoined lock is provided with a buried rotating rod in a matching way in an embedding groove which is horizontally arranged below the ground, both ends of the buried rotating rod are respectively provided with bent baffle rods, the middle part of the buried rotating rod is fixed with a hinged seat, the hinged seat is hinged with the tail end of a telescopic rod of an electric push rod through a pin shaft, after the electric push rod drives the buried rotating rod to rotate, the baffle rods positioned at both ends of the electric push rod are erected and are higher than the ground, and the baffle rods at both sides can be supported at one side of the linkage door to prevent the linkage door from rotating after being higher than the ground.
The two ends of the buried rotating rod in the caulking groove are respectively sleeved with a shaft sleeve, and the shaft sleeves are fixed in the caulking groove.
The driving mechanism is characterized in that a rotating motor is arranged on a corresponding support, a driving gear is arranged at the upper end of a shaft of the rotating motor, a driven gear is arranged at the upper end of the rotating shaft, and the driving gear is meshed with the driven gear.
The controller simultaneously controls the rotary motor, the electric push rod and the gate to be linked to open and close, the ground caulking groove, the pressure contact switch, the RFID identification probe and the image acquisition device.
The linkage lock mechanism comprises hidden pins which are positioned in the hidden grooves and are in a hidden state, the bottoms of the hidden pins are hinged to the bottoms of the hidden grooves through pin shafts, the middle parts of the hidden pins are respectively hinged to a linkage rod and a driving rod through the pin shafts, meanwhile, hidden push-pull rods are embedded in the inner rings of the hidden grooves, the tail ends of the driving rods are hinged to the hidden push-pull rods, and the tail ends of the hidden push-pull rods are hinged to the telescopic ends of the electric push rods.
The utility model has the advantages that: the utility model discloses combine current application technique to integrate each side resource, unify planning and designing to the subfield system according to farming-grazing cultivation requirement, control the cost outside the demand that satisfies the subfield system starting from the functional demand, finally realize low-cost efficient subfield system construction work for the large amount of breeding process of domestic animal carries out the individual to different individuality for example weight difference, different disease condition etc. and selects separately the application. And the ability to increase the sorting accuracy by changing the number of sorting channels by increasing or decreasing the number of corresponding detection zones.
The utility model discloses the system can have multiple control mode, at the main entrance automatic operation and cooperate the artificial screening process who selects separately the passageway that carries on. In the process of realizing individual sorting, for the screening only taking the body weight as the difference, the side wall can be opened through automatic control to open the corresponding sorting channel. When the artificial participation in the corresponding disease diagnosis and identification, the corresponding sorting channel is selected to be opened by artificially controlling the cut-off (stop) of the main channel and the opening and closing of the side wall.
The utility model discloses after the subassembly is pushed away in the setting assistance, can utilize the revolving door to rotate the process drive and assist and push away subassembly action and return to can drive individual sheep automatically in the main entrance and last unblocked in order to guarantee the main entrance.
Drawings
Fig. 1 is a system logic relationship block diagram of the present invention.
Fig. 2 is a schematic top view of the system of the present invention.
Fig. 3 is a side view of the linkage driving mechanism of fig. 2.
Fig. 4 is a top view of the linked door of fig. 3.
Fig. 5 is a schematic structural diagram of the auxiliary conjoined lock in fig. 2.
Fig. 6 is a top view of the interlocking lock mechanism of fig. 2.
Fig. 7 is one of the side view structures of fig. 6.
Fig. 8 is a second schematic side view of fig. 6.
Fig. 9 is a block diagram of the control system of the present invention.
FIG. 10 is a system query relationship block diagram.
FIG. 11 is a system architecture layout.
Fig. 12 is a system functional logic flow diagram.
Reference numbers in the figures: the device comprises an entrance channel 1, an entrance gate 2, an electronic platform scale 3, a standard weight channel 4, a non-standard weight channel 5, a linkage door 6, a linkage driving mechanism 7, an auxiliary conjoined lock 8, a limit stop 9, an exit gate 10, a fixed rotating sleeve 11, a rotating shaft 12, a driven gear 13, a driving gear 14, a rotating motor 15, a motor base 16, a fixed frame 17, a buried rotating rod 18, a stop lever 19, a hinged base 20, an electric push rod 21, a ground caulking groove 22, a press contact switch 23, an RFID (radio frequency identification) probe 24, a linkage locking mechanism 25, an image acquisition device 26, a hidden push-pull rod 27, a driving rod 28, a linkage rod 29, a hidden pin 30, a pin shaft 31, a hidden groove 32 and an electric push rod 33.
Detailed Description
In the process of breeding a large number of livestock, the screening of livestock individuals is very necessary. The livestock individual screening not only considers the size (weight) of an individual, but also considers the disease condition and the infectious disease condition of an individual sheep, and carries out targeted feeding and treatment and the like aiming at different sorted groups. The following describes a specific application form of the automatic livestock individual sorting system through the attached drawings.
According to a planning idea, an automatic weight measuring system of livestock is built in one period, and the livestock are classified into qualified livestock and unqualified livestock according to the daily gain of the livestock.
And designing a scheme for the system according to the construction target. The system is divided into three layers from a functional logic layer, namely a measuring system, a screening system and an execution system.
The measurement system needs to have an RFID tag identification function to identify each cow; the weight measurement system needs to measure the weight index of the cattle.
The screening system judges the quality of the bred cattle according to the condition of the periodic weight change of each cattle.
And the execution system correspondingly executes the opening/closing of the barrier gate according to the judgment result.
The logic diagram of the system is shown in figure 1, and the system composition is shown in figure 2.
In fig. 2, the automatic sorting system for the livestock individuals is sequentially provided with an inlet channel 1, an inlet gate 2, an electronic platform scale 3, an outlet gate 10, a linkage driving mechanism 7 and a linkage door 6 from front to back, a standard weight channel 4 and a non-standard weight channel 5 are respectively arranged on two sides of the linkage door 6, and an auxiliary conjoined lock 8 arranged on the rear side of the linkage door 6 can control locking of the linkage door 6.
The inlet channel 1 is in a conical convergent shape, the proximal end is wide, the distal end is narrow, the narrow end extends forwards in parallel to form a weighing channel, and an electronic platform scale is arranged in the weighing channel.
Two curved flexible bodies 34 (rubber or waste wheel pieces) are fixed on the two inner side walls of the inlet passage 1 respectively to prevent the possibility of the smaller bodies entering in parallel.
The weighing channel is a straight channel, namely two side walls are of a parallel vertical surface structure, and data of the electronic platform scale 3 are arranged above the weighing channel and are connected with the background database through data lines. Display equipment can be additionally arranged at the periphery of the system and used for displaying the weight of the corresponding cow in real time. Because each cow establishes identity information in advance, an RFID tag is fixed on a cow ear, and a corresponding database unit is established for each cow in a system background, the RFID radio frequency identification utilizes a non-contact automatic identification technology, automatically identifies a target object and obtains related data through radio frequency signals, the identification work does not need manual intervention, and the system can work in various severe environments. The identity of each cow can be identified by wearing the device for each cow, and the built-in program can identify and trigger program operation according to the ID.
After the RFID identification probe 24 and/or the image acquisition device 26 are/is respectively arranged on the side surface of the system inlet channel shown in fig. 1, the PLC control system detects the weight data information of the target cow individual through the RFID identification probe 24, opens the corresponding database unit to record the weight data, and acquires the image information of the target cow individual through the image acquisition device 26 and stores the image information in the corresponding database unit.
The inlet gate 2 and the outlet gate 10 are respectively positioned at the front end and the rear end of the electronic platform scale 3 and are opened and closed alternately. When the RFID identification probe 24 detects that the target cattle individual passes through and the electronic platform scale 3 is weighed that no cattle individual exists, the entrance gate 2 is opened. After the target cattle enters the electronic platform scale 3, the entrance gate 2 is always closed to prevent the rear cattle from entering the weight data affecting the target cattle. When the weight data of the target cattle is unstable, the outlet gate 10 positioned at the rear side is still in a closed state, and the outlet gate 10 is not opened until the data is stable and accurate.
It can be seen that the weighing channel ends in a divergent configuration, with both sides leading to a standard weight channel 4 and a non-standard weight channel 5, respectively. Meanwhile, the interlocking drive mechanism 7 and the interlocking door 6 are disposed at a position between the standard weight tunnel 4 and the non-standard weight tunnel 5.
The concrete structure is as shown in fig. 3, the linkage driving mechanism 7 comprises a fixed rotating sleeve 11, a rotating shaft 12 and a driving mechanism, the vertically arranged fixed rotating sleeve 11 is fixedly connected with a ground foundation embedded part through a support, the rotating shaft 12 is sleeved in the fixed rotating sleeve 11 in a matching mode and can rotate, the upper end and the lower end of the rotating shaft 12 are respectively fixed with a linkage door 6 through connecting rods, the linkage door 6 is a V-shaped conjoined door as shown in fig. 4, and the rotating shaft 12 is located at the center of the V-shaped conjoined door.
After one side door body closes the corresponding channel, the other side door body opens the corresponding channel, and limit stop blocks 9 are respectively fixed on the side walls of the non-standard body weight channel 5 and the auxiliary conjoined lock 8 and used for restricting the linkage door 6. The auxiliary conjoined lock 8 is positioned at the rear side of the linkage driving mechanism 7.
The driving part of the linkage driving mechanism 7 is that a rotating motor 15 is arranged on a corresponding bracket, a driving gear 14 is arranged at the upper end of the shaft of the rotating motor, a driven gear 13 is arranged at the upper end of the rotating shaft 12, and the driving gear 14 is meshed with the driven gear 13. The PLC control system simultaneously controls the rotary motor and each gate (fence) to be opened and closed in a linkage manner.
The auxiliary conjoined lock 8 comprises an embedded groove (ground embedded groove 22) horizontally arranged below the ground as shown in figure 5, wherein a buried rotating rod 18 is installed in the embedded groove in a matching way, both ends of the buried rotating rod 18 are respectively provided with a bent stop lever 19, the middle part of the buried rotating rod 18 is fixed with a hinged seat 20, the hinged seat 20 is hinged with the tail end of a telescopic rod of an electric push rod 21 through a pin shaft, when the electric push rod 21 drives the buried rotating rod 18 to rotate, the stop levers 19 at both ends are erected and are higher than the ground, and the stop levers at both sides can be supported on one side of the linked door 6 to prevent the linked door 6 from rotating after being higher than the ground.
The two ends of the buried rotary rod 18 in the caulking groove are respectively sleeved with a shaft sleeve, and the shaft sleeves are fixed in the caulking groove and used for restraining the rotary rod 18 to keep the stability of the rotary rod.
In addition, a press-touch switch 23 is installed on the side surface of the limit stop 9, when any linkage door 6 is closed and touches the corresponding press-touch switch 23, the PLC control system receives the touch signal and controls the electric push rod to extend or retract, so that the buried rotating rod 18 rotates to drive the stop rods 19 on the two sides to be vertical and higher than the ground, and the buried rotating rod is used for supporting and blocking the linkage door 6 on the other side to achieve the state that the linkage door 6 is locked. It is necessary that the linked gate 6 be locked, otherwise the target cow may rush into another lane causing confusion in selection.
Further, controllable latch mechanisms are installed on the ground at the front side of the inlet gate 2 and the rear side of the outlet gate 10, respectively, to improve the closing strength of the inlet gate 2 and the outlet gate 10, preventing cattle from hitting the gates and causing damage.
As shown in fig. 6-8, a controllable latch mechanism is that a hidden groove 32 is transversely arranged on the ground, two sides in the hidden groove 32 are respectively and longitudinally fixed with a pin 31, and the pin 31 is fixed by penetrating into the ground. The outer side of each pin shaft 31 is hinged with a dowel pin 30, the middle parts of the dowel pins 30 are simultaneously hinged with the same linkage rod 29, the tail end of the linkage rod 29 is hinged with a driving rod 28, the tail end of the driving rod 28 is hinged with a hidden push-pull rod 27, and the tail end of the hidden push-pull rod 27 is hinged with the telescopic end part of an electric push rod 33. The electric push rod 33 is transversely arranged in the dark groove 32. The opening and closing states of the entrance gate 2 and the exit gate 10 are controlled by a PLC control system, and the PLC control system controls the opening and closing operations of the controllable latch mechanisms on the front side of the entrance gate 2 and the rear side of the exit gate 10 in accordance with the opening and closing signals of the entrance gate 2 and the exit gate 10.
The project scheme follows the principles of applicability, accuracy and easy usability during design.
Applicability: the input (limited selection) of the computer multi-column condition is realized.
The accuracy is as follows: the system accurately expresses the actual treatment process and result after each cow is weighed.
Easy to use: the user does not need special knowledge, and can operate the system completely without obstacles as long as the user knows the basic operation.
The PLC control system employs a programmable memory for storing therein a program, executing instructions for user-oriented operations such as logic operation, sequence control, timing, counting, and arithmetic operation, and controlling various types of mechanical action processes through digital or analog input/output, as shown in fig. 9. Real-time query of the database can also be realized by using RFID (radio frequency identification), as shown in FIG. 10.
Through the technology, the weight of the identified cattle can be compared, and a corresponding control signal instruction is generated, so that the access control system triggered according to the condition is executed.
A database is a repository built on computer storage devices that installs livestock screening data structures to organize, store, and manage data. The signal data transmitted by the measuring sensors are stored in a database for comparison. The system architecture design is shown in FIG. 11.
The system functional logic is as follows:
and initializing the system, including closing an outlet door of the measuring area, closing a door of a sorting area A, and closing a door of a sorting area B.
And secondly, after the cattle walk into the RFID identification area, the identity identification is finished. And triggering the weight measuring counter to transmit weight detection data and uploading the weight detection data to the database.
And thirdly, the PLC extracts the comparison weight value (the condition needs to be confirmed) in the database and calculates the judgment result.
And fourthly, transmitting a switching signal to the electric push rod (or air cylinder) control unit according to the judgment result.
And fifthly, when the cattle is detected to be detected, the system is restored to the initial state.
The determination condition is that the flow is as shown in fig. 12.
If the judgment result is qualified, opening an exit door of the measurement area, namely an area A door;
and if the door is not qualified, opening an exit door of the measuring area and a door of the area B.
The types of the related equipment are as follows:
Figure DEST_PATH_IMAGE002
the system operation has the following functional indexes:
1) each cow can be identified and marked.
2) The weighing device can weigh the specified species (cattle), the measuring range is 3 tons, and the precision is +/-0.2 kg.
3) The weight gain of the cattle in a fixed period can be judged, and screening can be carried out according to the weight gain.
4) The control system can identify the judgment condition and transmit the opening and closing signals of the sub-fence door.
5) The execution system can carry out the opening and closing operation of the separation door according to the signal provided by the control system.

Claims (5)

1. The automatic sorting system for the livestock individuals is characterized in that an inlet channel (1), an inlet gate (2), an electronic platform scale (3), an outlet gate (10), a linkage driving mechanism (7), a linkage door (6), a standard weight channel (4) and a non-standard weight channel (5) are sequentially arranged from front to back, the inlet channel (1) is in a conical gradually-converging shape, the narrow end of the inlet channel extends forwards in parallel to form a weighing channel, the electronic platform scale (3) is arranged above the weighing channel, the inlet gate (2) and the outlet gate (10) are respectively located at the front end and the rear end of the electronic platform scale (3), and the inlet channel (1) and the outlet gate are controlled by a PLC (programmable logic controller) to be opened and closed alternately; an RFID identification probe (24) and/or an image acquisition device (26) are respectively arranged on the side surface of the inlet channel, a corresponding database unit is established for each cow at the background of the system, a PLC control system detects the RFID label information of a target cow individual through the RFID identification probe (24), the corresponding database unit is opened to record weight data, and the PLC control system acquires the image information of the cow individual through the image acquisition device (26) and stores the image information in the corresponding database unit; the tail ends of the weighing channels are respectively communicated with the standard weight channel (4) and the non-standard weight channel (5), the linkage driving mechanism (7) and the linkage door (6) are positioned between the standard weight channel (4) and the non-standard weight channel (5), and the PLC control system rotates and controls the linkage driving mechanism (7) according to whether the weight of the target cow reaches the standard or not after detecting that the electronic platform scale (3) has no gravity signal, so as to guide the target cow to enter the standard weight channel (4) or the non-standard weight channel (5); the linkage driving mechanism (7) comprises a fixed rotary sleeve (11), a rotating shaft (12) and a driving mechanism, the vertically arranged fixed rotary sleeve (11) is fixedly connected with a ground foundation embedded part through a support, the rotating shaft (12) is sleeved in the fixed rotary sleeve (11) in a matching mode and can rotate, the upper end and the lower end of the rotating shaft (12) are respectively fixed with a linkage door (6) through a connecting rod, the linkage door (6) is a V-shaped conjoined door, the rotating shaft (12) is located at the center of the V-shaped conjoined door, when one side door body of the linkage door body closes the corresponding channel, the other side door body opens the corresponding channel, and limit stop blocks (9) are respectively fixed on the side walls of the nonstandard weight channel (5) and the auxiliary conjoined lock (8) and used for restraining the linkage door (6).
2. An automatic sorting system for animal husbandry individuals according to claim 1, characterized in that the driving part of the linkage driving mechanism (7) is provided with a rotating motor (15) on the corresponding bracket, the upper end of the shaft of the rotating motor is provided with a driving gear (14), the upper end of the rotating shaft (12) is provided with a driven gear (13), and the driving gear (14) is meshed with the driven gear (13).
3. An automatic sorting system for livestock individuals according to claim 1, wherein the PLC control system controls the rotary motor and each gate to open and close in a linkage manner simultaneously.
4. The automatic sorting system for the livestock individuals according to claim 1, wherein a press-contact switch (23) is installed on the side surface of the limit stop (9), and when any linkage door (6) is closed and touches the corresponding press-contact switch (23), the PLC control system receives the touch signal and controls the electric push rod to extend or retract, so that the buried rotating rod (18) rotates to drive the stop rods (19) on two sides to be erected and to be higher than the ground for supporting and blocking the linkage door (6) on the other side, and the linkage door (6) is locked.
5. An automatic sorting system for animal husbandry individuals according to claim 1, characterized in that two curved flexible bodies (34) are fixed on the two inner side walls of the entrance channel (1) respectively to prevent the possibility of the smaller individuals entering in parallel.
CN202021392628.8U 2020-07-15 2020-07-15 Automatic sorting system for livestock individuals Active CN212791951U (en)

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