CN212756943U - Intelligent fire hose strapper - Google Patents
Intelligent fire hose strapper Download PDFInfo
- Publication number
- CN212756943U CN212756943U CN202020736272.9U CN202020736272U CN212756943U CN 212756943 U CN212756943 U CN 212756943U CN 202020736272 U CN202020736272 U CN 202020736272U CN 212756943 U CN212756943 U CN 212756943U
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- motor
- iron wire
- transition wheel
- plc
- sliding
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 106
- 229910052742 iron Inorganic materials 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 238000004804 winding Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000007704 transition Effects 0.000 claims description 36
- 230000000750 progressive effect Effects 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 abstract description 4
- 238000013016 damping Methods 0.000 description 2
- 230000004069 differentiation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- Fire-Extinguishing By Fire Departments, And Fire-Extinguishing Equipment And Control Thereof (AREA)
Abstract
The utility model discloses an intelligent fire hose strapper mainly comprises frame, PLC control system, joint clamping device, iron wire slider, pulling force detection device, pulling force adjusting device, iron wire placer, hosepipe rotary device, ferryboat I, ferryboat II, ferryboat III, motor I, motor II, its characterized in that: the joint clamping device chuck is provided with a lengthened fixed rod for fixing the fire joint, and the fact that the fire joint does not slide in the rotating process is guaranteed. The utility model accurately controls the wire tension and the rotating speed of the motor by utilizing the PID closed loop of the PLC to realize synchronous motion, thereby ensuring the winding force of the water belt without damaging the wire strength and avoiding the winding and knotting of the water belt; the start and stop of the motor are controlled by the foot switch, and the working efficiency is improved.
Description
Technical Field
The utility model provides a fire hose strapping equipment belongs to fire-fighting equipment technical field, specific intelligent fire hose strapper that says so.
Background
The fire hose is a very common fire-fighting tool, and two ends of the fire hose are generally bound together by iron wires and fire joints. The main binding mode is manual binding or equipment binding. The traditional manual bundling has the problems of high labor intensity, non-uniform bundling force, low bundling efficiency and the like. The bundling equipment on the market at present generally has the tying dynamics of adjusting, damaging iron wire intensity, work unstability scheduling problem with the accuracy. In view of the above, the applicant has made an intensive study on a waterproof tape binding apparatus, and has made the present invention.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the fire hose binding machine which is accurate in binding force, adjustable, simple to operate and stable in work.
In order to achieve the purpose, the invention adopts the following technical scheme:
intelligent fire hose strapper mainly comprises frame, PLC control system, joint clamping device, iron wire slider, pulling force detection device, pulling force adjusting device, iron wire placer, hosepipe rotary device, transition wheel I, transition wheel II, transition wheel III, motor I, motor II, its characterized in that: the joint clamping device chuck is provided with a lengthened fixed rod for fixing the fire-fighting joint, so that no sliding is ensured in the rotating process; the left end of the joint clamping device is connected with an output gear of a motor I, an iron wire is wound to tie up the joint of the fire hose through the rotation of the joint clamping device, and a tension adjusting device and a tension detecting device are arranged in the process; the tension adjusting device is arranged on an upright post below the rack, the tension adjusting device is electrically adjusted, tension adjustment is completed by cooperation of the electromagnetic brake controller and the electromagnetic brake and is controlled by a PLC (programmable logic controller), a tension sensor feeds back the tension, the whole stroke PID (proportion integration differentiation) is closed-loop controlled, tension is accurately output, the tension adjusting range is 0-70Kg, the rotating speed can be adjusted by 10-30 r/min, and the screen of the PLC control system displays parameters such as the rotating speed and the tension in real time.
The sliding wheel is a grooved wheel; the pull force detection device is installed on the stand lateral wall that pull force adjusting device installed, can convert actual pulling force value into signal of telecommunication conveying and return PLC, and PLC utilizes PID closed loop circuit accurate control iron wire pulling force, through the pulling force data of feedback data automatic adjustment pull force adjusting device output, makes the actual winding dynamics of iron wire remain throughout at predetermined pulling force value, does not harm iron wire intensity again when guaranteeing hosepipe winding dynamics.
The intelligent fire hose strapping machine is characterized in that: the transition wheel I, the transition wheel II and the transition wheel III are grooved wheels, and the transition wheel I is arranged below the tension detection device; the transition wheel II is arranged on one side in front of the panel of the frame; the transition wheel III is arranged at the front ends of the tension detection device and the transition wheel I.
The intelligent fire hose strapping machine is characterized in that: the iron wire placing device is longitudinally arranged below the transition wheel III and is axially fixed by a bolt, and the bolt can adjust the axial tightness of the iron wire placing device.
The intelligent fire hose strapping machine is characterized in that: the iron wire placing device consists of a cross-shaped bracket, a fixed baffle, a locking handle and a slip sheet, wherein two ends of the bracket are provided with adjusting sliding chutes; the utility model discloses a set iron wire dish, including the gleitbretter, the fixed stop is L type, minor face one side and the middle part welding of gleitbretter, the bottom of gleitbretter is provided with the bolt hole, the locking handle pass through bolt and bolt hole connection, can once only put into whole dish iron wire, adjust clamping handle and fixed catch and outwards prop tight iron wire dish, the elasticity accessible screw adjustment of iron wire dish installation makes the iron wire dish have certain damping at rotatory in-process.
The intelligent fire hose strapping machine is characterized in that: the water hose rotating device is characterized in that the water hose rotating device is composed of a water hose placing disc, a bearing and a motor II, the motor II is installed at the bottom of the rear portion of the rack, the water hose placing disc is installed at the upper portion of the rear portion of the rack through the bearing and is fixedly connected with an output shaft of the motor II, and the water hose rotating device performs reverse rotating operation on the water hose disc under the control of the motor II, so that water hoses cannot be wound to be dead in a crossed.
The intelligent fire hose strapping machine is characterized in that: motor I, motor II are servo motor, and the accurate adjustment motor rotational speed of accessible plc, work is steady, and the fault rate is low.
The intelligent fire hose strapping machine is characterized in that: the iron wire sliding device consists of a sliding grooved wheel, a bearing, a sliding handle, a sliding shaft and a bearing seat, and is arranged at the upper part of the frame opposite to the transition wheel II, each of the bearing seat and the bearing is two and is fixed linearly by a bolt on the left and right, the sliding handle is Y-shaped, and the left end part and the right end part are provided with shaft holes; the sliding grooved wheel is arranged in the middle of the front end of the sliding handle, penetrates through the shaft hole by using the sliding shaft and is arranged in the bearing; the length of the sliding shaft is longer than the distance between the left bearing seat and the right bearing seat; iron wire slider adopts the duplex bearing design, can the axial slip when the radial rotation of slip sheave wheel, through promoting the light iron wire winding position of adjusting of slip handle, reduces equipment operation risk.
The intelligent fire hose strapping machine is characterized in that: the PLC control system comprises a direct current inverter, AC stepping drivers, an electromagnetic brake controller, a transmitter, a tension sensor, a PLC controller, a transformer T1, a pedal fast switch SB3 and an offline switch SB4, wherein alternating current is connected with a power indicator lamp, a start key, an emergency stop key and a transformer T1 in series through a pneumatic switch, 60V direct current is output by the T1 output end of the transformer to provide power for the two series AC stepping drivers, and the AC stepping drivers are respectively connected with motors M1 and M2 in series; the direct current inverter is connected with an electric fuse in series and then provides 20V direct current for a PLC controller, X0 and X2 of the PLC controller are respectively connected with a pedal fast switch SB3 and an off-line switch SB4 in series, and AD0 and AD0 ends of the PLC controller are respectively connected with an electromagnetic brake control and a transmitter; the tension sensor is connected with the output end of the transmitter; the power supply end of the electromagnetic braking control and transmitter is connected with a 24V direct current power supply in parallel.
The PLC accurately controls the tension of the iron wire and the rotating speed of the motor by utilizing the PID closed loop to realize synchronous motion, automatically adjusts the tension data output by the tension adjusting device through feedback data, so that the actual winding force of the iron wire is always kept at a preset tension value, the winding force of the water hose is ensured, the strength of the iron wire is not damaged, the rotating speed of the water hose rotating device and the rotating speed of the joint tightening device are synchronized, and the water hose is prevented from being wound and knotted in the rotating process; the start and stop of the motor are controlled by the foot switch, and the working efficiency is improved.
Drawings
Figure 1 is a perspective view of the present invention,
figure 2 is a front view of the present invention,
figure 3 is a right side view of the present invention,
figure 4 is a top view of the present invention,
FIG. 5 is a front view of the iron wire placing device of the present invention,
figure 6 is a side view of the wire laying device of the present invention,
figure 7 is a circuit schematic diagram of the present invention,
1. the water hose automatic adjusting device comprises a rack, 2, a PLC (programmable logic controller) control system, 3, a joint clamping device, 4, an iron wire sliding device, 5, a tension detecting device, 6, a tension adjusting device, 7, an iron wire placing device, 8, a water hose rotating device, 9, a transition wheel I, 10, a transition wheel II, 11, a transition wheel III, 12, a motor I, 13, a motor II, 14, a long fixing rod, 15, an upright post, 21, a cross-shaped support, 22, a fixing baffle, 23, a locking handle, 24, a sliding sheet, 25, an adjusting sliding chute, 26, a water hose placing disc, 27, a sliding grooved pulley, 28, a bearing, 29, a sliding handle, 30, a sliding shaft, 31 and a bearing seat.
Detailed Description
The present invention will be further explained with reference to the following description of the drawings.
Fig. 1-7 are the utility model discloses an optimal mode, it shows intelligent fire hose strapper, mainly by frame, PLC control system, joint clamping device, iron wire slider, pulling force detection device, pulling force adjusting device, iron wire placer, hosepipe rotary device, cross ferryboat I, cross ferryboat II, cross ferryboat III, motor I, motor II and constitute its characterized in that: the joint clamping device chuck is provided with a lengthened fixed rod for fixing the fire-fighting joint, so that no sliding is ensured in the rotating process; the left end of the joint clamping device is connected with an output gear of a motor I, an iron wire is wound to tie up the joint of the fire hose through the rotation of the joint clamping device, and a tension adjusting device and a tension detecting device are arranged in the process; the tension adjusting device is arranged on an upright post below the rack, the tension adjusting device is electrically adjusted, tension adjustment is completed by cooperation of the electromagnetic brake controller and the electromagnetic brake and is controlled by a PLC (programmable logic controller), a tension sensor feeds back the tension, the whole stroke PID (proportion integration differentiation) is closed-loop controlled, tension is accurately output, the tension adjusting range is 0-70Kg, the rotating speed can be adjusted by 10-30 r/min, and the screen of the PLC control system displays parameters such as the rotating speed and the tension in real time.
The sliding wheel is a grooved wheel; the pull force detection device is installed on the stand lateral wall that pull force adjusting device installed, can convert actual pulling force value into signal of telecommunication conveying and return PLC, and PLC utilizes PID closed loop circuit accurate control iron wire pulling force, through the pulling force data of feedback data automatic adjustment pull force adjusting device output, makes the actual winding dynamics of iron wire remain throughout at predetermined pulling force value, does not harm iron wire intensity again when guaranteeing hosepipe winding dynamics.
The intelligent fire hose strapping machine is characterized in that: the transition wheel I, the transition wheel II and the transition wheel III are grooved wheels, and the transition wheel I is arranged below the tension detection device; the transition wheel II is arranged on one side in front of the panel of the frame; the transition wheel III is arranged at the front ends of the tension detection device and the transition wheel I.
The intelligent fire hose strapping machine is characterized in that: the iron wire placing device is longitudinally arranged below the transition wheel III and is axially fixed by a bolt, and the bolt can adjust the axial tightness of the iron wire placing device.
The intelligent fire hose strapping machine is characterized in that: the iron wire placing device consists of a cross-shaped bracket, a fixed baffle, a locking handle and a slip sheet, wherein two ends of the bracket are provided with adjusting sliding chutes; the utility model discloses a set iron wire dish, including the gleitbretter, the fixed stop is L type, minor face one side and the middle part welding of gleitbretter, the bottom of gleitbretter is provided with the bolt hole, the locking handle pass through bolt and bolt hole connection, can once only put into whole dish iron wire, adjust clamping handle and fixed catch and outwards prop tight iron wire dish, the elasticity accessible screw adjustment of iron wire dish installation makes the iron wire dish have certain damping at rotatory in-process.
The intelligent fire hose strapping machine is characterized in that: the water hose rotating device is characterized in that the water hose rotating device is composed of a water hose placing disc, a bearing and a motor II, the motor II is installed at the bottom of the rear portion of the rack, the water hose placing disc is installed at the upper portion of the rear portion of the rack through the bearing and is fixedly connected with an output shaft of the motor II, and the water hose rotating device performs reverse rotating operation on the water hose disc under the control of the motor II, so that water hoses cannot be wound to be dead in a crossed.
The intelligent fire hose strapping machine is characterized in that: motor I, motor II are servo motor, and the accurate adjustment motor rotational speed of accessible PLC, work is steady, and the fault rate is low.
The intelligent fire hose strapping machine is characterized in that: the iron wire sliding device consists of a sliding grooved wheel, a bearing, a sliding handle, a sliding shaft and a bearing seat, and is arranged at the upper part of the frame opposite to the transition wheel II, each of the bearing seat and the bearing is two and is fixed linearly by a bolt on the left and right, the sliding handle is Y-shaped, and the left end part and the right end part are provided with shaft holes; the sliding grooved wheel is arranged in the middle of the front end of the sliding handle, penetrates through the shaft hole by using the sliding shaft and is arranged in the bearing; the length of the sliding shaft is longer than the distance between the left bearing seat and the right bearing seat; iron wire slider adopts the duplex bearing design, can the axial slip when the radial rotation of slip sheave wheel, through promoting the light iron wire winding position of adjusting of slip handle, reduces equipment operation risk.
The intelligent fire hose strapping machine is characterized in that: the PLC control system comprises a direct current inverter, an AC step driver, an electromagnetic brake controller, a transmitter, a tension sensor, a PLC controller, a transformer T1, a pedal fast switch SB3 and an offline switch SB4, wherein alternating current is connected with a power indicator lamp, a start key, an emergency stop key and a transformer T1 in series through a pneumatic switch, 60V direct current is output by the T1 output end of the transformer to provide power for the two series AC step drivers, and the AC step drivers are respectively connected with motors M1 and M2 in series; the direct current inverter is connected with an electric fuse in series and then provides 20V direct current for a PLC controller, X0 and X2 of the PLC controller are respectively connected with a pedal fast switch SB3 and an off-line switch SB4 in series, and AD0 and AD0 ends of the PLC controller are respectively connected with an electromagnetic brake control and a transmitter; the tension sensor is connected with the output end of the transmitter; the power supply end of the electromagnetic braking control and transmitter is connected with a 24V direct current power supply in parallel.
PLC utilizes PID closed loop circuit accurate control iron wire pulling force and the rotational speed of motor to realize the synchronous motion, through the pulling force data of feedback data automatic adjustment pulling force adjusting device output, promotes work efficiency.
Claims (8)
1. Intelligent fire hose strapper mainly comprises frame, PLC control system, joint clamping device, iron wire slider, pulling force detection device, pulling force adjusting device, iron wire placer, hosepipe rotary device, transition wheel I, transition wheel II, transition wheel III, motor I, motor II, its characterized in that: the joint clamping device chuck is provided with a lengthened fixed rod for fixing the fire-fighting joint, so that no sliding is ensured in the rotating process; the left end of the joint clamping device is connected with an output gear of a motor I; the tension adjusting device is electrically adjusted, tension adjustment is completed by the cooperation of the electromagnetic brake controller and the electromagnetic brake and is controlled by a PLC (programmable logic controller), the tension adjusting range is 0-70Kg, the rotating speed can be adjusted by 10-30 r/min, and a screen of the PLC control system displays rotating speed and tension parameters in real time; the pull force detection device is installed on the stand lateral wall that pull force adjusting device installed, can convert actual pulling force value into signal of telecommunication conveying and return PLC, and PLC utilizes PID closed loop circuit accurate control iron wire pulling force, through the pulling force data of feedback data automatic adjustment pull force adjusting device output, makes the actual winding dynamics of iron wire remain throughout at predetermined pulling force value, does not harm iron wire intensity again when guaranteeing hosepipe winding dynamics.
2. The intelligent fire hose strapping machine of claim 1, wherein: the transition wheel I, the transition wheel II and the transition wheel III are grooved wheels, and the transition wheel I is arranged below the tension detection device; the transition wheel II is arranged on one side in front of the panel of the frame; the transition wheel III is arranged at the front ends of the tension detection device and the transition wheel I.
3. The intelligent fire hose strapping machine of claim 1, wherein: the iron wire placing device is longitudinally arranged below the transition wheel III and is axially fixed by bolts.
4. The intelligent fire hose strapping machine of claim 1 or 3, wherein: the iron wire placing device consists of a cross-shaped bracket, a fixed baffle, a locking handle and a slip sheet, wherein two ends of the bracket are provided with adjusting sliding chutes; the fixed baffle is L-shaped, one side of the short edge is welded with the middle of the slip sheet, a bolt hole is formed in the bottom of the slip sheet, and the locking handle is connected with the bolt hole through a bolt.
5. The intelligent fire hose strapping machine of claim 1, wherein: the water hose rotating device comprises a water hose placing disc, a bearing and a motor II, wherein the motor II is installed at the bottom of the rear part of the rack, and the water hose placing disc is installed at the upper part of the rear part of the rack through the bearing and is fixedly connected with an output shaft of the motor II.
6. The intelligent fire hose strapping machine of claim 1, wherein: and the motor I and the motor II are servo motors, and the rotating speed of the motors is accurately adjusted through the PLC.
7. The intelligent fire hose strapping machine of claim 1, wherein: the iron wire sliding device consists of a sliding grooved wheel, a bearing, a sliding handle, a sliding shaft and a bearing seat, and is arranged at the upper part of the frame opposite to the transition wheel II, each of the bearing seat and the bearing is two and is fixed linearly by a bolt on the left and right, the sliding handle is Y-shaped, and the left end part and the right end part are provided with shaft holes; the sliding grooved wheel is arranged in the middle of the front end of the sliding handle, penetrates through the shaft hole by using the sliding shaft and is arranged in the bearing; the length of the sliding shaft is longer than the distance between the left bearing seat and the right bearing seat.
8. The intelligent fire hose strapping machine of claim 1, wherein: the PLC control system comprises a direct current inverter, an AC progressive driver, an electromagnetic brake controller, a transmitter, a tension sensor, a PLC controller, a transformer T1, a pedal fast switch SB3 and an offline switch SB4, wherein 60V direct current is output by the output end of the transformer T1 to provide power for two serially connected AC step drivers which are respectively connected with motors M1 and M2 in series; the direct current inverter is connected with an electric fuse in series and then provides 20V direct current for a PLC controller, X0 and X2 of the PLC controller are respectively connected with a pedal fast switch SB3 and an off-line switch SB4 in series, and AD0 and AD0 ends of the PLC controller are respectively connected with an electromagnetic brake control and a transmitter; the tension sensor is connected with the output end of the transmitter; the power supply end of the electromagnetic braking control and transmitter is connected with a 24V direct current power supply in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020736272.9U CN212756943U (en) | 2020-04-29 | 2020-04-29 | Intelligent fire hose strapper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020736272.9U CN212756943U (en) | 2020-04-29 | 2020-04-29 | Intelligent fire hose strapper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212756943U true CN212756943U (en) | 2021-03-23 |
Family
ID=75066576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020736272.9U Expired - Fee Related CN212756943U (en) | 2020-04-29 | 2020-04-29 | Intelligent fire hose strapper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212756943U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117357845A (en) * | 2023-12-07 | 2024-01-09 | 江苏润泽安全科技有限公司 | Strapping machine for fire hose |
-
2020
- 2020-04-29 CN CN202020736272.9U patent/CN212756943U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117357845A (en) * | 2023-12-07 | 2024-01-09 | 江苏润泽安全科技有限公司 | Strapping machine for fire hose |
| CN117357845B (en) * | 2023-12-07 | 2024-02-23 | 江苏润泽安全科技有限公司 | Strapping machine for fire hose |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210323 |
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| CF01 | Termination of patent right due to non-payment of annual fee |