CN204524769U - A kind of hydraulic valve piece assembly machine - Google Patents
A kind of hydraulic valve piece assembly machine Download PDFInfo
- Publication number
- CN204524769U CN204524769U CN201520202685.8U CN201520202685U CN204524769U CN 204524769 U CN204524769 U CN 204524769U CN 201520202685 U CN201520202685 U CN 201520202685U CN 204524769 U CN204524769 U CN 204524769U
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- Prior art keywords
- drill press
- magnetic drill
- fixed station
- hydraulic valve
- valve piece
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Abstract
The utility model discloses a kind of hydraulic valve piece assembly machine, comprise frame, frame is provided with movable motor, clamping portion, power part and electric-control system, clamping portion comprises the clamping plate in inverted L-shaped that two are arranged on frame side, two clamping plate are all connected with gantry rotation, the opposite side mounting platform of frame, the both sides of platform are equipped with guide rail, and the middle part of platform is rotationally connected a rhizoid bar along long side direction, screw mandrel is threaded with magnetic drill press fixed station by nut seat, magnetic drill press installed by magnetic drill press fixed station, platform is provided with row's sensing chip in the side near inboard track along long side direction, magnetic drill press fixed station is provided with electromagnetic induction receiver, one end mounted motor of frame, motor is connected with screw mandrel.The utility model directly provides screwed tight power by magnetic drill press, and realize the overall lateral displacement of magnetic drill press by screw mandrel, structure is more simple, compact, can meet the hydraulic valve piece of batch same size and realize assembling continuously more efficiently, rapidly.
Description
Technical field
The utility model relates to a kind of package technique of hydraulic valve piece, particularly a kind of hydraulic valve piece assembly machine.
Background technology
In a lot of large and medium-sized manufacture field, screwed tight machinery almost instead of completely tight a bolt manually, the work of the threaded fastener such as nut, this type of machinery generally have multiple functional, applied widely, difference can be met tighten requirement, bulky, expensive feature simultaneously, and for some small-sized assembling fields, this type of machinery then seems and wastes one's talent on a petty job.
Valve member class screwed tight is not mechanical targetedly, some small-sized hydraulic element manufacturing enterprises are made still to adopt manual wrench to carry out assembling work, the drawback of this operating type has: be difficult to control securing member and whether reach predetermined screw-down torque thus affect assembly quality, inefficiency, labour intensity are large.
Utility model content
Technical problem to be solved in the utility model is to provide the hydraulic valve piece assembly machine that a kind of structure is simple, can realize automatic control, be easy to operate, can improve efficiency of assembling, reduce labour intensity, realize batch assembling continuously.
For achieving the above object, the utility model provides following technical scheme: a kind of hydraulic valve piece assembly machine, comprise frame, frame is provided with movable motor, clamping portion, power part and electric-control system, described clamping portion comprises the clamping plate in inverted L-shaped that two are arranged on frame side, two clamping plate are all connected with gantry rotation, and described two clamping plate are provided with clamping element; The opposite side mounting platform of frame, the both sides of platform are equipped with guide rail, and a rhizoid bar is installed along long side direction in the middle part of platform, and the two ends of screw mandrel are rotationally connected by bearing and platform; A magnetic drill press fixed station installed by described screw mandrel, the bottom of magnetic drill press fixed station is provided with nut seat, be provided with the internal thread with the screw-threaded engagement on screw mandrel bottom nut seat, screw mandrel is threaded with magnetic drill press fixed station by nut seat, and the two ends of magnetic drill press fixed station are stuck in guide rail; Magnetic drill press installed by described magnetic drill press fixed station, and magnetic drill press is provided with the wheel disc regulating magnetic drill press crown height; Described platform is provided with row's sensing chip in the side near inboard track along long side direction, distributing position and the hydraulic valve piece being positioned at clamping plate of sensing chip need the position of clamping corresponding, and the side near inboard track on magnetic drill press fixed station is provided with electromagnetic induction receiver; One end mounted motor of described frame, motor is connected with screw mandrel with belt by belt pulley.
Preferably, clamping element adopts two nuts, a rhizoid bar composition, and two nuts are separately fixed at the top of two clamping plate, and screw mandrel through two nuts, be connected, and clamping plate is provided with two groups of clamping elements with two nut threads simultaneously.
Preferably, frame installs two longitudinal trapezoidal screws on the side near clamping plate, and installs a horizontal trapezoid leading screw in the end near clamping plate side.
Preferably, guide rail all adopts channel-section steel to make, and the recess of channel-section steel points to the outside of platform.
Preferably, the two ends of magnetic drill press fixed station are respectively equipped with steamboat, and steamboat is stuck in the groove of guide rail.
Preferably, magnetic drill press fixed station is provided with longitudinal slideway, the end winding support of slideway installs a holder, and holder is provided with the screwed hole that a longitudinal direction runs through, described magnetic drill press is slidably connected by slideway and magnetic drill press fixed station, and magnetic drill press connects a rhizoid bar near one end of holder, described screw mandrel is threaded with holder through the screwed hole of holder, and the free end of screw mandrel fixedly mounts a handle.
Preferably, the head of magnetic drill press is respectively equipped with induction receiving system and bit location inductor at its drill bit slideway two ends.
Preferably, the two ends of two guide rails are equipped with limit induction device.
Preferably, frame is provided with emergency stop switch, and emergency stop switch is connected with the bus of electric-control system.
Adopt technique scheme, the utility model directly provides screwed tight power by magnetic drill press, the overall lateral displacement of magnetic drill press is realized by screw mandrel, structure is more simple, compact, lateral displacement adopts from dynamic magnetic induction location technology simultaneously, can meet the hydraulic valve piece of batch same size and realize assembling continuously more efficiently, rapidly.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the electrical schematic diagram of the utility model major loop part;
Fig. 3 is the electrical schematic diagram of the utility model control loop part;
Wherein, 1. receiving system 19. bit location inductor 20. electromagnetic induction receiver responded to by longitudinal trapezoidal screw 13. horizontal trapezoid leading screw 14. steamboat 15. holder 16. screw mandrel 17. handle 18. of frame 2. clamping plate 3. platform 4. guide rail 5. screw mandrel 6. magnetic drill press fixed station 7. nut seat 8. magnetic drill press 9. wheel disc 10. sensing chip 11. motor 12..
Detailed description of the invention
Below in conjunction with accompanying drawing, by the description to embodiment, the utility model is described further:
As shown in Figure 1, a kind of hydraulic valve piece assembly machine of the utility model, comprise frame 1, frame 1 is provided with movable motor, clamping portion, power part and electric-control system, clamping portion comprises the clamping plate 2 in inverted L-shaped that two are hinged on frame side, and the clamping element that two clamping plate 2 are made up of two nuts and a rhizoid bar by two groups realizes the clamping of clamping plate 2 pairs of hydraulic valve pieces, two nuts often organizing clamping element are welded on the top of two clamping plate 2 respectively, and screw mandrel is connected with these two nut threads simultaneously, the opposite side fixed installation platform 3 of frame 1, the guide rail 4 be made up of channel-section steel is all welded in the both sides of platform 3, and the recess of channel-section steel points to the outside of platform 3, the two ends of two guide rails 4 are equipped with limit induction device, and a rhizoid bar 5 is installed along long side direction in the middle part of platform 3, the two ends of this screw mandrel 5 are rotationally connected by bearing and platform 3, a magnetic drill press fixed station 6 installed by screw mandrel 5, the bottom of magnetic drill press fixed station 6 is provided with nut seat 7, the internal thread with the screw-threaded engagement on screw mandrel 5 is provided with bottom nut seat 7, screw mandrel 5 is threaded with magnetic drill press fixed station 6 by nut seat 7, and the two ends of magnetic drill press fixed station 6 are stuck in the groove of guide rail 4, magnetic drill press fixed station 6 is installed magnetic drill press 8, magnetic drill press 8 is provided with the wheel disc 9 regulating magnetic drill press 8 crown height, and the head of magnetic drill press 8 is respectively equipped with induction receiving system 18 and bit location inductor 19 at its drill bit slideway two ends, platform 3 is provided with row's sensing chip 10 in the side near inboard track 4 along long side direction, distributing position and the hydraulic valve piece being positioned at clamping plate 2 of sensing chip 10 need the position of clamping corresponding, and the side near inboard track 4 on magnetic drill press fixed station 6 is provided with electromagnetic induction receiver 20, one end mounted motor 11 of frame 1, motor 11 is connected with screw mandrel 5 with belt by belt pulley.
Frame 1 of the present utility model installs two longitudinal trapezoidal screws 12 on the side near clamping plate 2, and installs a horizontal trapezoid leading screw 13, in order to the clamping of auxiliary clamp element to hydraulic valve piece in the end near clamping plate 2 side.Steamboat 14 is installed at the two ends of magnetic drill press fixed station 6 respectively, and steamboat 14 is stuck in the groove of guide rail 4, in order to reduce the frictional force between magnetic drill press fixed station 6 two ends and guide rail 4, is convenient to magnetic drill press fixed station 6 and is sliding along guide rail 4.
Magnetic drill press fixed station 6 arranges longitudinal slideway, the end winding support of slideway installs a holder 15, and holder 15 is drilled with the screwed hole that a longitudinal direction runs through, magnetic drill press 8 is slidably connected by slideway and magnetic drill press fixed station 6, and magnetic drill press 8 connects a rhizoid bar 16 near one end of holder 15, this screw mandrel 16 is threaded with holder 15 through the screwed hole of holder 15, and the free end of this screw mandrel 16 fixedly mounts a handle 17, adopt which can be realized the length travel of magnetic drill press 8 by swinging handle 17, the drill bit of magnetic drill press 8 can be located more accurately.
During utility model works, hydraulic valve piece is put into the clamping plate 2 in clamping portion, regulate two longitudinal trapezoidal screws 12 and horizontal trapezoid leading screw 13, make the termination of trapezoidal screw be adjacent to valve member, thus valve member is effectively stepped up, by two groups of clamping elements, clamping plate 2 are locked.After the smallclothes such as all spools, valve rod are seated, regulate the screw mandrel 16 on magnetic drill press fixed station 6, magnetic drill press 8 auger axis center is overlapped with the hydraulic valve piece center spool to be assembled at most edge, opens electro-magnet switch, magnetic drill press 8 is adsorbed on the slideway of magnetic drill press fixed station 6.That is finally responsible for hydraulic valve piece by magnetic drill press 8 tightens work.
As shown in Figure 2,3, in the utility model electric-control system, press movable motor M2 and rotate forward start button SB1, namely the motor 11 be connected with screw mandrel 5, Programmable Logic Controller CPU226 input I0.0 receives input signal and control Q0.0 exports, KA1 relay coil obtains electric, its normally closed some KAI closes, connect the 220V loop at KM1 coil place, KM1 coil obtain electric after, major loop vacuum A. C. contactor KM1 junction closure, movable motor M2 rotates forward startup, screw mandrel 5 is driven to rotate by V-shape belt, magnetic drill press fixed station 6 transverse shifting thereupon under the cooperation of screwed hole 7.When the electromagnetic induction receiver 20 of magnetic drill press fixed station 6 bottom detects sensing chip 10 position, I0.5 input signal, CPU226 disconnects its internal circuit automatically, and the Q0.0 that resets, then KA1 relay coil dead electricity, 220V control loop disconnects, normal KM1 disconnection battle, movable motor M2 arrives precalculated position, stops walking.Hand rotation wheel disc 9, electric rotating machine M1 is reduced to correct position, namely motor M 1 controls the motor of magnetic drill press 8 bit, crawl electric rotating machine M1 rotates forward button SB10, CPU226 control KA3 relay coil obtains electric, frequency converter VF10 normal opened contact KA3 closes, and controls motor M 1 and rotates forward, carry out screwed tight work.After end, unclamp electric rotating machine M1 turn knob, rotating wheel disk 9, promote electric rotating machine M1 and arrive assigned address, induction receiving system 18 now on magnetic drill press 8 detects the bit location inductor 19 on its slideway, input to PLC through I0.1, again start movable motor M2 and rotate forward, realize magnetic drill press fixed station 6 and continue transverse shifting.
When realizing the operation of the horizontal oppositely movement of magnetic drill press 8 if want, press movable motor M2 reversion start button SB9, through I1.0 input signal to CPU226, it is electric that control Q0.1 output makes KA2 relay coil obtain.KA2 relay normally closed some KA2 closes, and connects the 220V loop at KM2 coil place, KM2 coil obtain electric after, major loop vacuum A. C. contactor KM2 junction closure, movable motor M2 reverses startup, and screw mandrel 5 reversely rotates thereupon, and now magnetic drill press 8 can realize laterally oppositely mobile.
In this process, when magnetic drill press 8 left lateral is to high order end or right lateral to low order end, touch limit induction device (the left limit SB7 at two ends, right limit SB8) time, by limit induction device input signal to CPU226, internal processes stops movable motor M2, avoids magnetic drill press 8 to continue mobile.
For convenience of quick mobile magnetic drill press 8, movable motor M2 is provided with fast-forward functionality: when pressing the button SB4 or button SB5, forward F.F., the oppositely fast-forward functionality of motor 11 can be realized by CPU226, now, movable motor M2 running does not control by displacement transducer input signal, and magnetic drill press 8 can realize quick movement.
For safety, the utility model is also provided with emergency stop switch, and when pressing scram button SB3, the running of stopped the rotation by CPU226 internal processes motor M 1 and movable motor M2, all operations stops.
The utility model provides screwed tight power by magnetic drill press 8, horizontal, the length travel of magnetic drill press 8 is realized by screw mandrel 5 and screw mandrel 16, structure is more simple, compact, lateral displacement adopts from dynamic magnetic induction location technology simultaneously, the hydraulic valve piece of batch same size can be met and realize assembling continuously more efficiently, rapidly, electric-control system adopts CPU226 type PLC as control centre, realize complete machine accurately to control in order, the utility model can also install frequency converter in electric rotating machine M1, is realized permanent torque, the stepless speed regulation of magnetic drill press 8 drill bit by frequency converter.
Above-described is only preferred embodiment of the present utility model; it should be pointed out that for the person of ordinary skill of the art, under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (9)
1. a hydraulic valve piece assembly machine, comprise frame (1), frame (1) is provided with movable motor, clamping portion, power part and electric-control system, it is characterized in that: described clamping portion comprises the clamping plate (2) in inverted L-shaped that two are arranged on frame (1) side, two clamping plate (2) are all rotationally connected with frame (1), and described two clamping plate (2) are provided with clamping element; The opposite side mounting platform (3) of frame (1), the both sides of platform (3) are equipped with guide rail (4), and a rhizoid bar (5) is installed along long side direction in the middle part of platform (3), the two ends of screw mandrel (5) are rotationally connected by bearing and platform (3); The upper installation magnetic drill press fixed station (6) of described screw mandrel (5), the bottom of magnetic drill press fixed station (6) is provided with nut seat (7), nut seat (7) bottom is provided with the internal thread with the screw-threaded engagement on screw mandrel (5), screw mandrel (5) is threaded with magnetic drill press fixed station (6) by nut seat (7), and the two ends of magnetic drill press fixed station (6) are stuck in guide rail (4); Described magnetic drill press fixed station (6) installs magnetic drill press (8), and magnetic drill press (8) is provided with the wheel disc (9) regulating magnetic drill press (8) crown height; Described platform (3) is provided with row's sensing chip (10) in the side near inboard track (4) along long side direction, the distributing position of sensing chip (10) needs the position of clamping corresponding to the hydraulic valve piece being positioned at clamping plate (2), and the upper side near inboard track (4) of magnetic drill press fixed station (6) is provided with electromagnetic induction receiver (20); One end mounted motor (11) of described frame (1), motor (11) is connected with screw mandrel (5) with belt by belt pulley.
2. hydraulic valve piece assembly machine according to claim 1, it is characterized in that: described clamping element adopts two nuts, a rhizoid bar composition, two nuts are separately fixed at the top of two clamping plate (2), screw mandrel is simultaneously through two nuts, be connected with two nut threads, and clamping plate (2) are provided with two groups of clamping elements.
3. hydraulic valve piece assembly machine according to claim 2, it is characterized in that: described frame (1) installs two longitudinal trapezoidal screws (12) on the side near clamping plate (2), and in the end near clamping plate (2) side, a horizontal trapezoid leading screw (13) is installed.
4. hydraulic valve piece assembly machine according to claim 1, is characterized in that: described guide rail (4) all adopts channel-section steel to make, and the recess of channel-section steel points to the outside of platform (3).
5. hydraulic valve piece assembly machine according to claim 4, is characterized in that: the two ends of described magnetic drill press fixed station (6) are respectively equipped with steamboat (14), and steamboat (14) is stuck in the groove of guide rail (4).
6. hydraulic valve piece assembly machine according to claim 5, it is characterized in that: described magnetic drill press fixed station (6) is provided with longitudinal slideway, the end winding support of slideway installs a holder (15), and holder (15) is provided with the screwed hole that a longitudinal direction runs through, described magnetic drill press (8) is slidably connected by slideway and magnetic drill press fixed station (6), and magnetic drill press (8) connects a rhizoid bar (16) near one end of holder (15), described screw mandrel (16) is threaded with holder (15) through the screwed hole of holder (15), and the free end of screw mandrel (16) fixedly mounts a handle (17).
7. hydraulic valve piece assembly machine according to claim 6, is characterized in that: the head of described magnetic drill press (8) is respectively equipped with induction receiving system (18) and bit location inductor (19) at its drill bit slideway two ends.
8. hydraulic valve piece assembly machine according to claim 7, is characterized in that: the two ends of two described guide rails (4) are equipped with limit induction device.
9. hydraulic valve piece assembly machine according to claim 1, is characterized in that: described frame (1) is provided with emergency stop switch, and emergency stop switch is connected with the bus of circuit control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520202685.8U CN204524769U (en) | 2015-04-03 | 2015-04-03 | A kind of hydraulic valve piece assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520202685.8U CN204524769U (en) | 2015-04-03 | 2015-04-03 | A kind of hydraulic valve piece assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204524769U true CN204524769U (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520202685.8U Expired - Fee Related CN204524769U (en) | 2015-04-03 | 2015-04-03 | A kind of hydraulic valve piece assembly machine |
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| Country | Link |
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| CN (1) | CN204524769U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104741921A (en) * | 2015-04-03 | 2015-07-01 | 国投新集能源股份有限公司 | Hydraulic valve assembly machine |
-
2015
- 2015-04-03 CN CN201520202685.8U patent/CN204524769U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104741921A (en) * | 2015-04-03 | 2015-07-01 | 国投新集能源股份有限公司 | Hydraulic valve assembly machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150805 Termination date: 20180403 |