CN203045369U - Wedged self-locking dual-workstation compression fixture - Google Patents
Wedged self-locking dual-workstation compression fixture Download PDFInfo
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- CN203045369U CN203045369U CN 201220550667 CN201220550667U CN203045369U CN 203045369 U CN203045369 U CN 203045369U CN 201220550667 CN201220550667 CN 201220550667 CN 201220550667 U CN201220550667 U CN 201220550667U CN 203045369 U CN203045369 U CN 203045369U
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- 230000006835 compression Effects 0.000 title 1
- 238000007906 compression Methods 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 230000000694 effects Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000007246 mechanism Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
本实用新型公开了一种斜楔自锁式双工位压紧夹具,包括驱动装置和增力杠杆,所述驱动装置端部设置有助推块,所述助推块中部设置有竖向槽一,所述增力杠杆上端和中部均转动安装有滚轮一和滚轮二,所述滚轮一设置在竖向槽一内,所述滚轮二设置在双面斜楔中部的竖向槽二内,所述增力杠杆下端转动安装在支点上,所述双面斜楔下侧对称设置有两个与其配合的用于压紧工件的斜楔压头,两所述斜楔压头下侧设置有复位弹簧。本实用新型具有以下特点:可实现双工位交替加工,具有杠杆增力机构,可降低驱动装置的驱动功率,具有自锁功能,节能效果显著,设计合理,结构简单,刚性好,使用寿命长,生产成本低,便于推广使用。
The utility model discloses an oblique wedge self-locking double-station pressing fixture, which comprises a driving device and a booster lever. The end of the driving device is provided with a booster block, and the middle part of the booster block is provided with a vertical groove. 1. Roller 1 and Roller 2 are rotatably mounted on the upper end and the middle of the booster lever, and the Roller 1 is set in the vertical groove 1, and the Roller 2 is set in the vertical groove 2 in the middle of the double-sided wedge, The lower end of the booster lever is rotatably installed on the fulcrum, and the lower side of the double-sided wedge is symmetrically provided with two matching wedge indenters for pressing the workpiece, and the underside of the two wedge indenters is provided with return spring. The utility model has the following characteristics: it can realize double-station alternate processing, has a lever booster mechanism, can reduce the driving power of the driving device, has a self-locking function, has remarkable energy-saving effect, reasonable design, simple structure, good rigidity and long service life. , low production cost, easy to popularize and use.
Description
技术领域 technical field
本实用新型属于机械加工技术领域,涉及一种夹具,具体涉及一种斜楔自锁式双工位压紧夹具。 The utility model belongs to the technical field of mechanical processing and relates to a clamp, in particular to a wedge self-locking double-station pressing clamp. the
背景技术 Background technique
在对零部件进行机械加工时,首先要对待加工工件进行定位压紧,目前常用的工件加紧方式是采用螺母螺栓配合进行压紧固定,这种方式虽然简单便捷,但是操作者在使用时存在以下缺点:压紧工件所用时间长,生产效率低下,加紧过程中比较费力,劳动强度高,自动化程度低下。另外,也有一些自动加紧夹具,但是此类夹具普遍仅有单工位,上个工件加工完成后,还需要等待将该工件拆卸下来,并下个工件装夹完成后才能进行加工,这无疑大大降低了生产效率,变相增加了劳动力成本,使企业在同行业竞争中处于劣势。 When machining parts, the workpiece to be processed must first be positioned and pressed. At present, the commonly used way to tighten the workpiece is to use nuts and bolts to fix it. Although this method is simple and convenient, the operator has the following problems when using it. Disadvantages: It takes a long time to press the workpiece, the production efficiency is low, the process of tightening is laborious, the labor intensity is high, and the degree of automation is low. In addition, there are also some automatic tightening fixtures, but such fixtures generally only have a single station. After the processing of the previous workpiece is completed, it is necessary to wait for the workpiece to be disassembled and the next workpiece to be clamped before processing. It reduces production efficiency and increases labor costs in a disguised form, making enterprises at a disadvantage in the competition in the same industry. the
实用新型内容 Utility model content
本实用新型的目的在于克服上述现有技术中的不足,提供一种斜楔自锁式双工位压紧夹具,其可实现双工位交替加工,生产效率高,具有增力杠杆,可显著降低驱动装置的驱动功率,具有自锁功能,节能效果显著,设计合理,结构简单,操作方便,刚性好,使用寿命长,适用范围广,生产成本低,便于推广使用。 The purpose of the utility model is to overcome the shortcomings in the above-mentioned prior art, and provide a wedge self-locking double-station clamping fixture, which can realize double-station alternate processing, high production efficiency, and has a force-increasing lever, which can significantly The driving power of the driving device is reduced, the self-locking function is provided, the energy-saving effect is remarkable, the design is reasonable, the structure is simple, the operation is convenient, the rigidity is good, the service life is long, the application range is wide, the production cost is low, and it is easy to popularize and use. the
为实现上述目的,本实用新型采用的技术方案是:一种斜楔自锁式双工位压紧夹具,包括驱动装置和增力杠杆,其特征在于:所述驱动装置端部设置有助推块,所述助推块中部设置有竖向槽一,所述增力杠杆上端和中部均转动安装有滚轮一和滚轮二,所述滚轮一设置在竖向槽一内,所述 滚轮二设置在双面斜楔中部的竖向槽二内,所述增力杠杆下端转动安装在支点上,所述双面斜楔下侧对称设置有两个与其配合的用于压紧工件的斜楔压头,两所述斜楔压头下侧设置有复位弹簧。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a wedge self-locking double-station clamping fixture, including a driving device and a booster lever, characterized in that: the end of the driving device is provided with a booster The middle part of the booster block is provided with a vertical slot 1, and the upper end and the middle part of the booster lever are both rotatably installed with a roller 1 and a roller 2, and the roller 1 is arranged in the vertical groove 1, and the roller 2 is arranged In the vertical groove 2 in the middle of the double-sided wedge, the lower end of the booster lever is rotatably installed on the fulcrum, and two symmetrical wedge pressure clamps for pressing the workpiece are arranged symmetrically on the lower side of the double-sided wedge. head, and the underside of the two oblique wedge pressure heads is provided with a return spring. the
上述的斜楔自锁式双工位压紧夹具,其特征在于:所述驱动装置为直线电机。 The above-mentioned wedge self-locking double-station pressing fixture is characterized in that: the driving device is a linear motor. the
上述的斜楔自锁式双工位压紧夹具,其特征在于:所述增力杠杆铰接在支点上。 The above-mentioned oblique wedge self-locking double-station pressing fixture is characterized in that: the booster lever is hinged on the fulcrum. the
上述的斜楔自锁式双工位压紧夹具,其特征在于:所述滚轮一和所述滚轮二均铰接在增力杠杆上。 The above-mentioned wedge self-locking double-station clamp is characterized in that: the first roller and the second roller are both hinged on the booster lever. the
本实用新型与现有技术相比具有以下优点: Compared with the prior art, the utility model has the following advantages:
(1)该斜楔自锁式双工位压紧夹具可实现双工位交替加工,加工时间和装卸时间重合,从而使生产效率显著提高。 (1) The inclined wedge self-locking double-station clamping fixture can realize double-station alternate processing, and the processing time and loading and unloading time coincide, so that the production efficiency is significantly improved. the
(2)该斜楔自锁式双工位压紧夹具具有增力杠杆,具有杠杆增力机构,可显著降低驱动装置的驱动功率。 (2) The wedge self-locking double-station clamping fixture has a booster lever and a lever booster mechanism, which can significantly reduce the driving power of the drive device. the
(3)该斜楔自锁式双工位压紧夹具采用斜楔机构,具有自锁功能,在需要时可以使驱动装置停止工作,节能效果显著。 (3) The wedge self-locking double-station clamping fixture adopts a wedge mechanism and has a self-locking function, which can stop the driving device when necessary, and has a remarkable energy-saving effect. the
(4)该斜楔自锁式双工位压紧夹具设计合理,结构简单,操作人员只需将工件放置在工作平台上,该夹具即可自动完成夹紧操作,使用非常简便。 (4) The wedge self-locking double-station clamping fixture has a reasonable design and a simple structure. The operator only needs to place the workpiece on the working platform, and the clamp can automatically complete the clamping operation, which is very easy to use. the
(5)该斜楔自锁式双工位压紧夹具刚性好,使用寿命长,适用范围广泛。 (5) The inclined wedge self-locking double-station clamping fixture has good rigidity, long service life and wide application range. the
(6)该斜楔自锁式双工位压紧夹具很多部件都非常便于生产、购买,因而其生产成本很低,便于推广使用。 (6) Many parts of the oblique wedge self-locking double-station clamping fixture are very easy to produce and purchase, so its production cost is very low, and it is easy to popularize and use. the
下面通过附图和实施例,对本实用新型做进一步的详细描述。 Below by accompanying drawing and embodiment, the utility model is described in further detail. the
附图说明 Description of drawings
图1为本实用新型的整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the utility model. the
附图标记说明: Explanation of reference signs:
1—驱动装置; 2—助推块; 2-1—竖向槽一; 1—drive device; 2—boost block; 2-1—vertical slot one;
3—增力杠杆; 4—支点; 5—双面斜楔; 3—Increasing lever; 4—Fulcrum; 5—Double-sided wedge;
5-1—竖向槽二; 6—斜楔压头; 7—复位弹簧; 5-1—Vertical slot two; 6—Wedge pressure head; 7—Return spring;
8—滚轮一; 9—滚轮二; 10—工件。 8—Roller 1; 9—Roller 2; 10—Workpiece. the
具体实施方式 Detailed ways
如图1所示的一种斜楔自锁式双工位压紧夹具,包括驱动装置1和增力杠杆3,所述驱动装置1为直线电机。所述驱动装置1端部设置有助推块2,所述助推块2中部设置有竖向槽一2-1,所述增力杠杆3上端和中部均转动安装有滚轮一8和滚轮二9,所述滚轮一8设置在竖向槽一2-1内,竖向槽一2-1与滚轮一8配合使用可以很好地解决增力杠杆3自由度不足的问题。所述滚轮二9设置在双面斜楔5中部的竖向槽二5-1内,竖向槽二5-1与滚轮二9配合使用可以很好地解决增力杠杆3自由度不足的问题。所述增力杠杆3下端转动安装在支点4上,增力杠杆3具有増力功能,可以显著降低驱动装置1的驱动功率。所述双面斜楔5下侧对称设置有两个与其配合的用于压紧工件10的斜楔压头6,双面斜楔5和斜楔压头6配合使用具有自锁功能,在需要时可以使驱动装置1停止工作,节能效果显著。两所述斜楔压头6下侧设置有复位弹簧7,复位弹簧7可以使位于非加工位的斜楔压头6自动抬起,便于卸载加工完成的工件10。 As shown in FIG. 1 , a wedge self-locking double-station pressing fixture includes a driving device 1 and a booster lever 3 , and the driving device 1 is a linear motor. The end of the driving device 1 is provided with a booster block 2, the middle part of the booster block 2 is provided with a vertical groove 2-1, and the upper end and the middle part of the booster lever 3 are rotatably equipped with a roller 1 8 and a roller 2 9. The roller one 8 is arranged in the vertical groove one 2-1, and the cooperation between the vertical groove one 2-1 and the roller one 8 can well solve the problem of insufficient degrees of freedom of the booster lever 3 . The two rollers 9 are arranged in the vertical groove two 5-1 in the middle of the double-sided wedge 5, and the cooperation between the two vertical grooves 5-1 and the two rollers 9 can well solve the problem of insufficient degrees of freedom of the booster lever 3 . The lower end of the booster lever 3 is rotatably installed on the fulcrum 4, and the booster lever 3 has a booster function, which can significantly reduce the driving power of the driving device 1. The lower side of the double-sided wedge 5 is symmetrically provided with two matching wedge indenters 6 for pressing the workpiece 10. The double-sided wedge 5 and the wedge indenter 6 are used in conjunction with a self-locking function. The driving device 1 can be stopped working during this time, and the energy-saving effect is remarkable. The lower sides of the two wedge indenters 6 are provided with return springs 7, which can automatically lift the wedge indenters 6 positioned at non-processing positions, so as to facilitate the unloading of finished workpieces 10. the
如图1所示,所述增力杠杆3铰接在支点4上。 As shown in FIG. 1 , the booster lever 3 is hinged on a fulcrum 4 . the
如图1所示,所述滚轮一8和所述滚轮二9均铰接在增力杠杆3上。 As shown in FIG. 1 , the first roller 8 and the second roller 9 are hinged on the booster lever 3 . the
本实用新型斜楔自锁式双工位压紧夹具的工作过程是:首先将该斜楔自锁式双工位压紧夹具安装在工作位置,将待加工工件10放置在右侧加工平台上,启动驱动装置1,驱动装置1的推动助推块2向右移动,通过滚轮一8的中介作用,增力杠杆3绕支点4顺时针转动,通过滚轮二9的中介作用,双面斜楔5向右移动,右侧斜楔压头6在双面斜楔5右侧斜面 的作用下向下运动,从而压紧右侧待加工工件10,此后便可对待加工工件10进行切削加工,由于双面斜楔5右侧斜面和右侧斜楔压头6组成的夹紧机构具有自锁功能,切削过程中可使驱动装置1停止工作,节能效果明显。于此同时,左侧斜楔压头6在左侧复位弹簧7的作用下向上运动,从而松开左侧已加工完成的工件10。 The working process of the oblique wedge self-locking double-station clamping fixture of the utility model is as follows: first, the oblique wedge self-locking double-station clamping fixture is installed at the working position, and the workpiece 10 to be processed is placed on the right processing platform , start the driving device 1, the driving block 2 of the driving device 1 moves to the right, through the intermediary effect of the roller one 8, the booster lever 3 rotates clockwise around the fulcrum 4, and through the intermediary effect of the roller two 9, the double-sided wedge 5 moves to the right, and the right inclined wedge pressure head 6 moves downward under the action of the right inclined surface of the double-sided inclined wedge 5, thereby pressing the workpiece 10 to be processed on the right side, and then the workpiece 10 to be processed can be cut. The clamping mechanism composed of the right inclined surface of the double-sided oblique wedge 5 and the right oblique wedge indenter 6 has a self-locking function, and the driving device 1 can be stopped during the cutting process, and the energy-saving effect is obvious. At the same time, the left wedge pressing head 6 moves upward under the action of the left return spring 7, thereby releasing the processed workpiece 10 on the left side. the
当驱动装置1的推动助推块2向左移动,通过滚轮一8的中介作用,增力杠杆3绕支点4逆时针转动,通过滚轮二9的中介作用,双面斜楔5向左移动,左侧斜楔压头6在双面斜楔5左侧斜面的作用下向下运动,从而压紧左侧待加工工件10,此后便可对待加工工件10进行切削加工,由于双面斜楔5左侧斜面和左侧斜楔压头6组成的夹紧机构具有自锁功能,切削过程中可使驱动装置1停止工作,节能效果明显。于此同时,右侧斜楔压头6在右侧复位弹簧7的作用下向上运动,从而松开右侧已加工完成的工件10。 When the booster block 2 of the driving device 1 moves to the left, through the intermediary effect of the roller one 8, the booster lever 3 rotates counterclockwise around the fulcrum 4, and through the intermediary effect of the roller two 9, the double-sided wedge 5 moves to the left, The left side wedge pressure head 6 moves downward under the action of the left slope of the double-sided wedge 5, thereby pressing the workpiece 10 to be processed on the left side, and then the workpiece 10 to be processed can be cut. The clamping mechanism composed of the left inclined surface and the left inclined wedge pressure head 6 has a self-locking function, and the driving device 1 can be stopped during the cutting process, and the energy saving effect is obvious. At the same time, the right side wedge press head 6 moves upward under the action of the right return spring 7, thereby releasing the processed workpiece 10 on the right side. the
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本实用新型技术方案的保护范围内。 The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model. the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220550667 CN203045369U (en) | 2012-10-25 | 2012-10-25 | Wedged self-locking dual-workstation compression fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220550667 CN203045369U (en) | 2012-10-25 | 2012-10-25 | Wedged self-locking dual-workstation compression fixture |
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| Publication Number | Publication Date |
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| CN203045369U true CN203045369U (en) | 2013-07-10 |
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| CN 201220550667 Expired - Fee Related CN203045369U (en) | 2012-10-25 | 2012-10-25 | Wedged self-locking dual-workstation compression fixture |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103659670A (en) * | 2013-12-13 | 2014-03-26 | 苏州市职业大学 | Double-station efficient green pneumatic clamp |
| CN104162794A (en) * | 2014-05-16 | 2014-11-26 | 苏州工业职业技术学院 | Double-station pneumatic fixture |
-
2012
- 2012-10-25 CN CN 201220550667 patent/CN203045369U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103659670A (en) * | 2013-12-13 | 2014-03-26 | 苏州市职业大学 | Double-station efficient green pneumatic clamp |
| CN104162794A (en) * | 2014-05-16 | 2014-11-26 | 苏州工业职业技术学院 | Double-station pneumatic fixture |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CU01 | Correction of utility model |
Correction item: Inventor Correct: Lei Junhong|Dai Jun False: Dai Jun Number: 28 Page: The title page Volume: 29 |
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| CU03 | Publication of corrected utility model |
Correction item: Inventor Correct: Lei Junhong|Dai Jun False: Dai Jun Number: 28 Volume: 29 |
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Free format text: CORRECT: INVENTOR; FROM: DAI JUN TO: LEI JUNHONG; DAI JUN |
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Granted publication date: 20130710 Termination date: 20131025 |
