CN212708156U

CN212708156U - N95 mask production line

Info

Publication number: CN212708156U
Application number: CN202021399241.5U
Authority: CN
Inventors: 王宏波; 李文磊
Original assignee: Zhejiang Ivke Machinery Technology Co ltd
Current assignee: Zhejiang Ivke Machinery Technology Co ltd
Priority date: 2020-07-15
Filing date: 2020-07-15
Publication date: 2021-03-16
Anticipated expiration: 2030-07-15

Abstract

The utility model belongs to the technical field of gauze mask processing equipment, a N95 gauze mask production line is related to, including a slicer, a plurality of ear area welding machine and a plurality of machine of lockstitching a border, the slicer includes the slicer frame and sets up a plurality of work or material rest in the slicer frame outside, set gradually knurling mechanism, shutdown mechanism and conveying mechanism on the slicer frame, be provided with between work or material rest and the knurling mechanism and carry the bridge of the nose line to the inside bridge of the nose line conveying mechanism of gauze mask. The utility model provides a N95 gauze mask production line has improved the degree of automation of N95 gauze mask production, has improved production efficiency, has practiced thrift the human cost.

Description

N95 mask production line

Technical Field

The utility model belongs to the technical field of gauze mask processing equipment, a N95 gauze mask production line is related to.

Background

The N95 gauze mask includes the cover body, ear area, nose bridge line etc. wherein the cover body is formed by the combination of multilayer cloth, and the material diverse of the multilayer cloth of synthetic cover body, for example non-woven fabrics need provide the required different cloth of multilayer of the cover body, just can accomplish the preparation of gauze mask. And then, a plurality of processes such as installing a nose bridge line, ear bands, edge sealing and the like are needed to produce a qualified N95 mask. Therefore, the development of a production line of the N95 mask and the improvement of the production efficiency become a technical problem which needs to be solved urgently in the technical field.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to prior art's not enough, provide a N95 gauze mask production line, improved the degree of automation of N95 gauze mask production, improved production efficiency, practiced thrift the human cost.

In order to solve the above technical problem, the purpose of the present invention can be achieved by the following technical solutions:

n95 gauze mask production line, including a slicer, a plurality of ear area welding machine and a plurality of machine of lockstitching a border, the slicer includes the slicer frame and sets up a plurality of work or material rest in the slicer frame outside, it has set gradually knurling mechanism, shutdown mechanism and conveying mechanism to beat on the slicer frame, knurling mechanism includes power device drive pivoted knurling roller, be provided with the flower type corresponding with the gauze mask on the knurling roller, the below of knurling roller is provided with ultrasonic welding device, shutdown mechanism includes power device drive pivoted cutting off roller and cylinder driven cutting knife, conveying mechanism includes power device drive pivoted conveying roller and material receiving platform, be provided with between work or material rest and the knurling mechanism and carry the bridge of the nose line to the inside bridge of the nose line conveying mechanism of gauze mask.

Above-mentioned ear area welding machine includes ear area welding frame, and one side of ear area welding frame is provided with the ear area charging tray, is provided with the workstation corresponding with gauze mask outside profile on the ear area welding frame, the top of workstation is provided with cylinder drive's preforming, and one side of workstation is provided with the electric welding.

The serging machine comprises a serging machine base, wherein a rotary table with a plurality of serging stations is arranged above the serging machine base, and a serging machine body is arranged on one side of the serging machine base.

The material racks are respectively provided with a material distribution disc, and the material racks convey the material to the knurling mechanism in a layered mode. The number of the material racks is determined by the number of the cloth layers of the mask, and is generally set to be 5-6.

Furthermore, each material rack is provided with two material distribution trays, one material distribution tray is used, and the other material distribution tray is standby.

Further, a sensor for monitoring the cloth state is arranged on the material rack, and when the cloth is used up, the cloth is reminded to be replaced.

Furthermore, the sheet beating machine base on the front side of the knurling mechanism is provided with a material passing mechanism, the material passing mechanism comprises two compression rollers which are arranged up and down, and the multilayer cloth is conveyed to the knurling mechanism between the compression rollers.

The nose bridge wire conveying mechanism comprises a nose bridge wire conveying and feeding disc arranged on one side of the tabletting machine base, the nose bridge wire conveying and feeding disc is connected with a feeding box through a traction device, a cutter is arranged between the nose bridge wire conveying and feeding disc and the feeding box, and a charging mechanism for pushing the nose bridge wire into a cloth space is arranged on one side of the feeding box.

One side of above-mentioned seat of flaking is provided with the side cut drive mechanism who draws the side cut waste material, and side cut drive mechanism forms a continuous waste material including two carry over pinch rolls that set up from top to bottom after the cutting knife downcuts the gauze mask, and side cut drive mechanism pulls the waste material out of the equipment.

The group of production lines comprises a sheet making machine, four lug belt welding machines and three edge locking machines.

A plurality of groups of production lines are arranged in the production workshop, each group of production lines are distributed in a longitudinal row or a transverse row, one side of each group of production lines is provided with a sheet making machine, and the other side of each group of production lines is provided with an ear belt welding machine and an edge locking machine.

The power device is a motor.

Compared with the prior art, the utility model, following beneficial effect has:

the utility model provides a N95 gauze mask production line, including the mascerating machine, ear area welding machine and serging machine, production N95 gauze mask that can be semi-automatic has improved the degree of automation of N95 gauze mask production, has improved production efficiency, has practiced thrift the human cost. Meanwhile, through reasonable configuration and spatial layout, the space is saved, the orderliness of equipment and production is improved, and the production efficiency is further improved.

Drawings

FIG. 1 is a layout diagram of a workshop according to the present invention;

FIG. 2 is a layout view of the production line of the present invention;

FIG. 3 is a structural diagram of the tablet machine of the present invention;

FIG. 4 is a structural diagram of the ear belt welding machine of the present invention;

FIG. 5 is a structural diagram of the overlock machine of the present invention;

reference numerals: 1. a sheet making machine; 2. an ear belt welding machine; 3. a serging machine; 11. a sheet making machine seat; 12. a material rack; 13. a knurling mechanism; 14. a cutting mechanism; 15. a conveying mechanism; 16. a nose line conveying mechanism; 17. a material passing mechanism; 18. a trimming traction mechanism; 21. welding the base by the ear belt; 22. an ear belt material tray; 23. a work table; 24. an electric welding machine; 31. a serging machine base; 32. a serging station; 33. a turntable; 34. the serging machine body.

Detailed Description

The invention will be further described in the following with reference to specific embodiments thereof, with reference to the accompanying drawings, in which figures 1 to 5:

n95 gauze mask production line, every production line includes a slicer 1, four ear area welding machines 2 and three machine of lockstitching a border 3. Referring to the attached drawing 2, one side of the production line is provided with a piece making machine 1, the other side of the production line is provided with an ear belt welding machine 2 and an edge locking machine 3, the piece making machine 1 is transversely distributed, the ear belt welding machine 2 and the edge locking machine 3 are longitudinally distributed, the four ear belt welding machines 2 are located at the same transverse position, the three edge locking machines 3 are located at the same transverse position, and the edge locking machine 3 is located above the ear belt welding machine 2.

Referring to FIG. 1, a plant was provided with 16 of the above-described production lines, each set of which was distributed in a vertical or horizontal row.

Referring to the attached drawing 3, the sheet-forming machine 1 comprises a sheet-forming machine base 11 and a plurality of material racks 12 arranged on the outer side of the sheet-forming machine base 11, wherein a knurling mechanism 13, a cutting mechanism 14 and a conveying mechanism 15 are sequentially arranged on the sheet-forming machine base 11, the knurling mechanism 13 comprises a knurling roller driven by a power device to rotate, a pattern corresponding to a mask is arranged on the knurling roller, an ultrasonic welding device is arranged below the knurling roller, the cutting mechanism 14 comprises a cutting roller driven by the power device to rotate and a cutting knife driven by an air cylinder, the conveying mechanism 15 comprises a conveying roller driven by the power device to rotate and a material receiving platform, a nose bridge line conveying mechanism 16 for conveying a nose bridge line to the interior of the mask is arranged between the material racks 12 and the knurling mechanism 13, the nose bridge line conveying mechanism 16 comprises a nose bridge line conveying and feeding disc arranged on one side of the sheet-forming machine base 11, and the nose bridge line conveying disc is connected with, a cutter is arranged between the nose bridge line conveying and feeding disc and the feeding box, and a charging mechanism for pushing the nose bridge line into the cloth is arranged on one side of the feeding box.

Further, the material racks 12 are respectively provided with a material distribution tray, and the material racks convey the material to the knurling mechanism 13 in a layered manner. The number of the material racks 12 is determined by the number of the cloth layers of the mask, and is generally set to be 5-6.

Further, the sheet beating machine base 11 on the front side of the knurling mechanism 13 is provided with a material passing mechanism 17, the material passing mechanism 17 comprises two press rollers which are arranged up and down, and multiple layers of cloth are conveyed to the knurling mechanism 13 between the press rollers.

Furthermore, one side of the slicing machine base 11 is provided with a trimming traction mechanism 18 for drawing trimming waste materials, the trimming traction mechanism 18 comprises two traction rollers which are arranged up and down, a cutting knife cuts off the mask to form a continuous waste material, and the trimming traction mechanism 18 draws the waste materials out of the equipment.

The working process of the sheet-making machine is as follows: multilayer cloth is drawn to in expecting mechanism 17 by draw gear, push the nose bridge line by nose bridge line conveying mechanism 16 before getting into between the superiors 'cloth and second floor's cloth, later will accompany the multilayer cloth of nose bridge line and draw to annular knurl mechanism 13 in proper order, shutdown mechanism 14 and conveying mechanism 15, weld multilayer cloth together through ultrasonic bonding on annular knurl mechanism 13, extrude the decorative pattern of gauze mask simultaneously, cut off semi-manufactured goods gauze mask and leave continuous side cut waste material through the cutting knife on shutdown mechanism 14, semi-manufactured goods gauze mask exports via conveying mechanism 15, the side cut waste material is pulled out by side cut drive mechanism 18 and is detached.

Compared with the attached drawing 4, the ear belt welding machine 2 comprises an ear belt welding base 21, an ear belt material disc 22 is arranged on one side of the ear belt welding base 21, a workbench 23 corresponding to the external contour of the mask is arranged on the ear belt welding base 21, a cylinder-driven pressing sheet is arranged above the workbench 23, and an electric welding machine 24 is arranged on one side of the workbench.

The work flow of the ear belt welding machine 2 is as follows: the semi-finished product mask produced by the sheet beating machine 1 is placed on the workbench 23, the pressing sheets are driven to tightly press the semi-finished product mask, and the ear bands are welded to the two sides of the semi-finished product mask through the spot welding machine 24.

Referring to fig. 5, the serging machine 3 includes a serging base 31, a turntable 33 having a plurality of serging stations 32 is disposed above the serging base 31, and a serging machine body 34 is disposed at one side of the serging base 31.

The working process of the overlock machine 3 is as follows: the semi-finished mask with the welded ear straps is placed into the serging station 32, the turntable 33 rotates, the serging machine body 34 performs serging operation on the semi-finished mask transferred to one side of the serging machine body 34, and meanwhile, an operator takes down the finished mask which is processed on the side opposite to the serging machine body 34 and places the semi-finished mask to be processed.

The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

N95 mask production line, its characterized in that, including a slicer (1), a plurality of ear area welding machine (2) and a plurality of serging machine (3), slicer (1) is including slicer frame (11) and a plurality of work or material rest (12) of setting in the slicer frame (11) outside, it has knurling mechanism (13), shutdown mechanism (14) and conveying mechanism (15) to set gradually on slicer frame (11), knurling mechanism (13) are including power device drive pivoted knurling roller, be provided with the flower type corresponding with the mask on the knurling roller, the below of knurling roller is provided with ultrasonic welding device, shutdown mechanism (14) are including power device drive pivoted cutting roller and cylinder driven cutting knife, conveying mechanism (15) are including power device drive pivoted conveying roller and material receiving platform, be provided with between work or material rest (12) and knurling mechanism (13) and carry the bridge of the nose line to the inside bridge of mask conveying mechanism (16) of bridge of nose line ).
2. The N95 mask production line according to claim 1, wherein the ear strap welding machine (2) comprises an ear strap welding machine base (21), an ear strap tray (22) is arranged on one side of the ear strap welding machine base (21), a workbench (23) corresponding to the outer contour of the mask is arranged on the ear strap welding machine base (21), a pressing sheet driven by an air cylinder is arranged above the workbench (23), and an electric welding machine (24) is arranged on one side of the workbench (23).
3. The N95 mask production line according to claim 1, wherein the serging machine (3) comprises a serging machine base (31), a turntable (33) with a plurality of serging stations (32) is arranged above the serging machine base (31), and a serging machine body (34) is arranged on one side of the serging machine base (31).
4. The N95 mask production line of claim 1, wherein the number of the material racks (12) is 5-6, the material racks (12) are respectively provided with a material distribution tray, and the plurality of material racks (12) convey the material to the knurling mechanism (13) in a layered manner.
5. The N95 mask production line of claim 4, wherein a material passing mechanism (17) is arranged on the piece beating machine base (11) at the front side of the knurling mechanism (13), the material passing mechanism (17) comprises two pressing rollers which are arranged up and down, and the multi-layer cloth is conveyed to the knurling mechanism (13) through the pressing rollers.
6. The production line of the N95 mask of claim 1, wherein the nose bridge line conveying mechanism (16) comprises a nose bridge line conveying and feeding tray arranged on one side of the tablet machine base (11), the nose bridge line conveying and feeding tray is connected with a feeding box through a traction device, a cutter is arranged between the nose bridge line conveying and feeding tray and the feeding box, and a feeding mechanism for pushing the nose bridge line into a cloth is arranged on one side of the feeding box.
7. The production line of the N95 mask of claim 1, wherein a trimming traction mechanism (18) for drawing trimming waste is arranged at one side of the flaking machine base (11), and the trimming traction mechanism (18) comprises two traction rollers which are arranged up and down.
8. The N95 mask production line according to claim 1, wherein one production line comprises one piece making machine (1), four ear strap welding machines (2) and three edge locking machines (3).
9. The mask production line of N95 according to claim 8, wherein a production shop is provided with a plurality of sets of production lines, each set of production lines are distributed in a longitudinal or transverse row, one side of each set of production lines is provided with the piece making machine (1), and the other side is provided with the ear belt welding machine (2) and the serging machine (3).