CN111184302A - One-machine-multiple-outlet one-step forming mask machine and mask thereof - Google Patents
One-machine-multiple-outlet one-step forming mask machine and mask thereof Download PDFInfo
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- CN111184302A CN111184302A CN202010132519.0A CN202010132519A CN111184302A CN 111184302 A CN111184302 A CN 111184302A CN 202010132519 A CN202010132519 A CN 202010132519A CN 111184302 A CN111184302 A CN 111184302A
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- cloth
- round roller
- mask
- machine
- ear
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Treatment Of Fiber Materials (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The embodiment of the invention discloses a one-machine-multiple-output one-step forming mask machine and a mask thereof, and the mask machine comprises a cloth processing mechanism, wherein the cloth processing mechanism is sequentially connected with a cloth shaping and wrinkling device, a nose bridge line conveying device, a modeling and cutting device, an ultrasonic welding device, a leveling device, a cutting device and a conveying device according to a processing sequence; the device is provided with two vertical processing channels which are arranged in parallel and are arranged in an upper-lower double layer mode, and the modeling cutting device directly extrudes the modeling of the ear belt through cutting and the ultrasonic welding device. The mask forming machine with multiple forming machines and the mask can simultaneously form 2 masks at one time, welding of ear bands is reduced, no ear band winding drum is provided, the ear bands are directly formed by adopting a cutting device to cut the shapes of the ear bands and are directly extruded out of the mask through an extrusion die of an ultrasonic welding device, non-woven elastic cloth is directly used as the ear bands, corresponding ear band structures are removed, the size of the whole machine equipment is reduced, and the processing efficiency is improved.
Description
[ technical field ]
The invention relates to the technical field of mask production, in particular to a one-machine-multiple-output one-step forming mask machine and a mask thereof.
[ background art ]
With the recent emergence of novel coronavirus, many people have raised protection consciousness, and start wearing the mask when going out, and the mask is the only choice of people, becomes a shortage of articles, and can block the spread of droplets to a certain extent. There are many gauze mask types on the market, the machine of production gauze mask is also numerous very much, the efficiency of present gauze mask machine production gauze mask is comparatively low, receive gauze mask machine design's restriction, a machine once can only go out a gauze mask, need four gauze mask rope weld lines if need go out a plurality of gauze masks, perhaps the machine is made the gauze mask rope and can not follow up, and receive factory ground or machine restriction itself, can't once go out a plurality of gauze masks, simultaneously if the machine design becomes a plurality of gauze masks or a plurality of gauze mask machines will become complicated, therefore how to provide work efficiency, be one difficult problem that the urgent need be solved.
[ summary of the invention ]
In order to overcome the defects of the prior art, the invention provides a one-machine-multiple-machine one-step forming mask machine and a mask made by the mask machine, which effectively solve the problem of low production efficiency of the existing mask machine and ensure that the mask is comfortable to wear.
In order to achieve the purpose, the invention provides a one-machine-multiple-machine one-time forming mask machine, which specifically adopts the following technical scheme:
the one-machine multi-output one-step forming mask machine comprises a cloth processing mechanism, wherein the cloth processing mechanism is sequentially connected with a cloth shaping and wrinkling device, a nose bridge line conveying device, a modeling and cutting device, an ultrasonic welding device, a leveling device, a cutting device and a conveying device according to a processing sequence; the finished product gauze mask is accomplished after the gauze mask passes through cutting device, and all devices are all installed in the frame, are linear arrangement, vertical a plurality of process passageways that parallel about cloth plastic fold device, bridge of the nose line conveyor, molding cutting device, ultrasonic welding device, leveling device, cutting device all were equipped with, molding cutting device is through cutting and ultrasonic welding device directly extrudeing the molding in ear area.
Further comprises a conveying device which comprises a motor, a positioning mechanism and a conveying belt,
furthermore, the mask machine further comprises a control system, wherein the control system is located at the top end of the cloth processing mechanism and used for controlling various production parameters of the machine equipment.
Further, a heat dissipation device is arranged below the ultrasonic welding device.
The material hanging rack comprises a first material hanging rack body, a second material hanging rack body and a third material hanging rack body, wherein the first material hanging rack body, the second material hanging rack body and the third material hanging rack body are fixed on the supporting frame, and each hanging rack body is of an upper multi-layer structure and a lower multi-layer structure.
Furthermore, the first material hanging rack is provided with a first round roller, a second round roller, a third round roller and a fourth round roller, the first round roller, the second round roller, the third round roller and the fourth round roller are movably sleeved with winding drum cloth, and the winding drum cloth is driven by the conveying device and is used for pulling out the cloth to the processing area.
Furthermore, a fifth round roller is arranged on the second material hanging frame, a multi-layer winding drum is movably sleeved on the fifth round roller, the double-layer winding drum is driven by a conveying device to pull the material out to a processing area, and a nose bridge line is arranged on the fifth round roller.
Furthermore, a sixth round roller is arranged on the third material hanging frame, a winding drum cloth is movably sleeved on the sixth round roller, the winding drum cloth is driven by the conveying device to pull out the cloth to the processing area, and the nonwoven elastic cloth is placed on the sixth round roller.
On the other hand, the invention also provides a mask manufactured by the mask machine, which comprises non-woven elastic cloth ear bands, non-woven cloth, melt-blown cloth, elastic cloth and nose bridge lines, wherein the ear bands are directly cut by adopting a cutting device to form the shapes of the ear bands, the ear bands 7 of the mask are directly extruded by an extrusion die of an ultrasonic welding device, and the ear bands 7 are non-rope-shaped and are single-layer planes cut by the non-woven elastic cloth.
The one-machine-multiple-machine one-time forming mask machine can simultaneously form a plurality of masks at one time, all mechanisms are driven by one motor, the equipment synchronism is excellent, a plurality of masks can be simultaneously formed at one time, only one mask can be formed at one time, the number depends on the width of mask materials, and a machine die can be transversely expanded. Meanwhile, the welding of the ear belt line is reduced, an ear belt winding drum is not arranged, the ear belt directly adopts a cutting device to cut the shape of the ear belt and directly extrudes the ear belt of the mask through an extrusion die of an ultrasonic welding device, non-woven elastic cloth is directly used as the ear belt, the ear belt is directly welded and formed, the corresponding rope type ear belt structure is removed, the use of an ultrasonic welding machine is reduced, the ear belt winding drum is energy-saving and environment-friendly, the size of the whole machine equipment is reduced, the processing efficiency is improved, and the machine is simple and low in cost.
[ description of the drawings ]
Fig. 1 is a perspective view of a mask machine according to an embodiment of the present invention.
Fig. 2 is a perspective view of a mask machine cloth processing mechanism according to an embodiment of the present invention.
Fig. 3 is a top view of the mask machine according to the embodiment of the present invention.
Fig. 4 is a front view of the mask machine according to the embodiment of the present invention.
Fig. 5 is a schematic view of a mask manufactured by the mask machine of the present invention.
Wherein, 1 is a cloth processing mechanism, 21 is a cloth shaping and wrinkling device, 22 is a nose bridge line conveying device, 23 is a modeling and cutting device, 24 is an ultrasonic welding device, 25 is a leveling device, 26 is a cutting device, 3 is a control system, 4 is a motor, 5 is a support frame, 61, 62, 63, 64, 65 and 66 are raw materials of a processing mask, 611 is a first round roller, 612 and 613 are double-layer raw materials, 661 is a sixth round roller, 662 and 663 are double-layer raw materials, and 7 is an ear belt.
[ detailed description of the invention ]
The terms "connected" and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. To those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in conjunction with specific situations. The present invention will be further described with reference to the following examples.
In the following embodiments, the present invention is described by using fabric for short, which is only an embodiment of the present invention, and is not limited to the scope of the present invention, and is not limited to only producing a mask made of fabric, and a mask machine is inevitably used in the process of producing the mask, and during the production process, the fabric of a roll is placed on a round roller, and the present embodiment is a double-layer feeding device, and the fabric is pulled out from the round roller, and then the fabric is pulled onto the mask machine for processing, so that a model of the mask can be realized.
As shown in fig. 1-4, the one-machine-multiple-output one-step forming mask machine of the present embodiment, which manufactures 2 masks simultaneously, includes a cloth processing mechanism 1, wherein the cloth processing mechanism 1 sequentially connects a cloth shaping and folding device 21, a nose bridge line conveying device 22, a modeling and cutting device 23, an ultrasonic welding device 24, a leveling device 25, a cutting device 26 and a conveying device according to a processing sequence; finished product gauze mask is accomplished after gauze mask passes through cutting device 26, and all devices are all installed in the frame, are linear arrangement, cloth plastic fold device 21, bridge of the nose line conveyor 22, molding cutting device 23, ultrasonic welding device 24, leveling device 25, cutting device 26 all are equipped with two vertical parallel processing passageways of bilayer from top to bottom, and upper and lower one-to-one, molding cutting device 23 has saved the mechanism that sets up the ear area line alone through cutting and the molding that ultrasonic welding device 24 directly extruded the ear area.
Conveyer contains a motor 4, positioning mechanism, conveyer belt, mainly draws out the cloth through the conveyer belt and puts into cloth processing agency 1, and the conveyer belt sets up in the below in processing district, and the motion of conveyer belt is realized through the drive of motor 4 to and carry the fashioned gauze mask to the district of receiving goods after the processing.
The mask machine of the embodiment further comprises a control system 3, wherein the control system 3 is located at the top end of the cloth processing mechanism 1 and used for controlling various production parameters of the machine equipment.
The heat dissipation device is arranged below the ultrasonic welding device 24, and the heat generated by the ultrasonic welding device 24 is relatively large, so that a heat dissipation mechanism is arranged below the ultrasonic welding device, and the heat dissipation mechanism can be a fan or a heat conduction blade for heat dissipation.
Whole equipment includes support frame 5, is fixed with first material stores pylon, second material stores pylon, third material stores pylon on support frame 5, all sets up to bilayer structure from top to bottom on every stores pylon, and wherein the second stores pylon is placed for perpendicular ground, consequently is horizontal bilayer structure. Be equipped with first circle roller 611, second circle roller, third circle roller and fourth circle roller on the first material stores pylon, the movable sleeve has reel cloth on first circle roller 611, second circle roller, third circle roller and the fourth circle roller, reel cloth is through conveyer drive, be used for pulling out cloth to the processing district, during the practical application, the material that the gauze mask produced has a lot of, also including whether PM 2.5's gauze mask, according to the type difference of gauze mask, take ordinary gauze mask as an example, the cloth can be the non-woven fabrics, melt-blown cloth, elastic cloth, non-woven elastic cloth etc. the reference numeral corresponding to the drawing is 61, 62, 63, 64, 65, 66, is processing raw materials gauze mask. And a fifth round roller is arranged on the second material hanging frame, a double-layer winding drum is movably sleeved on the fifth round roller, the double-layer winding drum is driven by a conveying device to pull out the material to a processing area, and a nose bridge line is arranged on the fifth round roller. The third material hanging frame is provided with a sixth round roller 661, the sixth round roller 661 is movably sleeved with a roll of cloth, the roll of cloth is driven by a conveying device to be pulled out to a processing area, the sixth round roller is provided with non-woven elastic cloth, the non-woven elastic cloth is used as an ear band wire, an ear band wire rack is not required to be arranged independently, and the ear band wire mechanism is complex in processing, so that the volume of equipment is reduced after the ear band wire mechanism is omitted, and the working efficiency is higher. It should be noted that the second round roller, the third round roller, the fourth round roller, and the fifth round roller are similar to the first round roller or the sixth round roller in structure, and are not described again.
The mask machine of the invention has the following working principle that under the control of the control system 4, the motor 3 pulls the cloth out to the cloth processing mechanism 1, the cloth firstly passes through the cloth shaping and folding device 21, the cloth shaping and folding device 21 is used for finishing the flatness of the cloth, and the cloth enters the nose bridge line conveying device 22 after being finished and flattened. Nose bridge line conveyor 22 places the corresponding position on the gauze mask with the nose bridge line, then the modeling cutting device 23 of rethread, the modeling cutting device 23 is tailor the molding of gauze mask ear area line, tailor and accomplish the back and cloth, the nose bridge line together gets into ultrasonic welding device 24 and all carries out welded fastening to all edges all around, gauze mask after the welding is accomplished gets into leveling device 25, get into cutting device 26 at last, the preparation of cutting off the completion back gauze mask is also accomplished, carry at last and arrange in order the packing to the receiving goods district.
It should be noted that, the structural diagram in the drawings of the present disclosure only discloses the complete operation principle and the internal structure, and parts such as the protective shell, the fixing plate, the bolt, the pin, the supporting plate, the fixing shaft, the bearing seat and the like on the outer side of the structure are not described, but this does not mean that the present disclosure is not needed, and on the basis of the technical problem that the present disclosure can be completed and a complete technical solution, some parts are not described but a complete technical solution is provided in the case that the present disclosure is not affected.
Above-mentioned embodiment is 2 gauze masks of one shot integrated into one piece, and current cloth need cut just can use, and this ware can set up more than 2 gauze masks according to the width of cloth, as long as the cloth is enough big, then need not cut the cloth earlier at all and use again.
On the other hand, the invention also provides a mask manufactured by the mask machine, as shown in fig. 5, the mask comprises non-woven elastic cloth ear bands, non-woven cloth, melt-blown cloth, elastic cloth and nose bridge lines, the ear bands are directly cut into the shapes of the ear bands by a cutting device, the ear bands 7 of the mask are directly extruded by an extrusion die of an ultrasonic welding device, and the ear bands 7 are non-rope shapes and are single-layer plane shapes cut by the non-woven elastic cloth.
The one-machine-multiple-machine one-time forming mask machine can simultaneously form a plurality of masks at one time, also can only form one mask at one time, the quantity of the masks depends on the width of mask materials, and a machine die can be transversely expanded.
The above description is only an embodiment of the present invention, and is not intended to limit the technical solutions of the present invention, and all modifications and equivalents made according to the content of the present invention should be covered within the protection scope of the present invention.
Claims (9)
1. One shot forming gauze mask machine is gone out to a tractor serves several purposes, its characterized in that: the cloth shaping and folding device is connected with the cloth processing mechanism in sequence according to a processing sequence, and comprises a cloth shaping and folding device, a nose bridge line conveying device, a modeling and cutting device, an ultrasonic welding device, a leveling device, a cutting device and a conveying device; the finished product gauze mask is accomplished after the gauze mask passes through cutting device, and all devices are all installed in the frame, are linear arrangement, vertical a plurality of process passageways that parallel about cloth plastic fold device, bridge of the nose line conveyor, molding cutting device, ultrasonic welding device, leveling device, cutting device all were equipped with, molding cutting device is through cutting and ultrasonic welding device directly extrudeing the molding in ear area.
2. The one-shot forming mask machine according to claim 1, wherein: the device also comprises a conveying device, wherein the conveying device comprises a motor, a positioning mechanism and a conveying belt.
3. The one-shot forming mask machine according to claim 1, wherein: the mask machine further comprises a control system, wherein the control system is located at the top end of the cloth processing mechanism and used for controlling various production parameters of the machine equipment.
4. The one-shot forming mask machine according to claim 1, wherein: and a heat dissipation device is arranged below the ultrasonic welding device.
5. The one-shot forming mask machine according to claim 1, wherein: the material hanging rack is characterized by further comprising a supporting frame, wherein a first material hanging rack, a second material hanging rack and a third material hanging rack are fixed on the supporting frame, and each hanging rack is provided with an upper layer structure and a lower layer structure.
6. The one-shot forming mask machine according to claim 1, wherein: the first material hanging rack is provided with a first round roller, a second round roller, a third round roller and a fourth round roller, the first round roller, the second round roller, the third round roller and the fourth round roller are movably sleeved with winding drum cloth, and the winding drum cloth is driven by a conveying device and is used for pulling out the cloth to a processing area.
7. The one-shot forming mask machine according to claim 1, wherein: and a fifth round roller is arranged on the second material hanging frame, a double-layer winding drum is movably sleeved on the fifth round roller, the winding drum is driven by a conveying device to pull out the material to the processing area, and a nose bridge line is arranged on the fifth round roller.
8. The one-shot forming mask machine according to claim 1, wherein: the third material hanging frame is provided with a sixth round roller, a winding drum cloth is movably sleeved on the sixth round roller, the winding drum cloth is driven by a conveying device to pull out the cloth to a processing area, and the nonwoven elastic cloth is placed on the sixth round roller.
9. A gauze mask that gauze mask machine made its characterized in that: including non-woven elastic fabric ear area, non-woven fabrics, melt-blown fabric, elastic fabric, nose bridge line, form through the gauze mask machine preparation as claimed in claim 1, the ear area directly adopts the molding that cutting device cut out the ear area and directly extrudes the ear area 7 of gauze mask through ultrasonic welding device's extrusion die, the ear area 7 non-rope form is the individual layer plane of cutting out by non-woven elastic fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010132519.0A CN111184302A (en) | 2020-02-29 | 2020-02-29 | One-machine-multiple-outlet one-step forming mask machine and mask thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010132519.0A CN111184302A (en) | 2020-02-29 | 2020-02-29 | One-machine-multiple-outlet one-step forming mask machine and mask thereof |
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| CN111184302A true CN111184302A (en) | 2020-05-22 |
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|---|---|---|---|
| CN202010132519.0A Pending CN111184302A (en) | 2020-02-29 | 2020-02-29 | One-machine-multiple-outlet one-step forming mask machine and mask thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111374378A (en) * | 2020-05-29 | 2020-07-07 | 潍坊铭远印刷机械有限公司 | Mask processing machine and nose bridge strip positioning and placing process |
| CN111557516A (en) * | 2020-06-06 | 2020-08-21 | 湖北宏瑞防护用品有限公司 | Plane mask, mask production equipment and production method |
| CN111588133A (en) * | 2020-05-28 | 2020-08-28 | 东莞市锐祥智能卡科技有限公司 | Ear belt finishing device of mask machine |
| CN111685420A (en) * | 2020-06-19 | 2020-09-22 | 齐鲁工业大学 | Disposable mask using nanofiber laminated paper-based filter material as middle filter layer |
| CN111688222A (en) * | 2020-06-19 | 2020-09-22 | 爹地宝贝股份有限公司 | Mask ear belt forming device and forming method thereof |
| CN111703179A (en) * | 2020-06-28 | 2020-09-25 | 江苏倍川自动化设备有限公司 | Processing equipment of gauze mask |
| CN111820500A (en) * | 2020-06-24 | 2020-10-27 | 李军 | Nose bridge strip mechanism of mask machine |
| CN112060595A (en) * | 2020-08-10 | 2020-12-11 | 珠海中晟光电科技有限公司 | Mask piece production process and mask piece production line |
| CN113601851A (en) * | 2021-07-13 | 2021-11-05 | 李其帅 | Production process and production line of filter mask |
| CN114434944A (en) * | 2022-02-15 | 2022-05-06 | 刘定明 | Mask production equipment and production process thereof |
-
2020
- 2020-02-29 CN CN202010132519.0A patent/CN111184302A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111588133A (en) * | 2020-05-28 | 2020-08-28 | 东莞市锐祥智能卡科技有限公司 | Ear belt finishing device of mask machine |
| CN111374378A (en) * | 2020-05-29 | 2020-07-07 | 潍坊铭远印刷机械有限公司 | Mask processing machine and nose bridge strip positioning and placing process |
| CN111557516A (en) * | 2020-06-06 | 2020-08-21 | 湖北宏瑞防护用品有限公司 | Plane mask, mask production equipment and production method |
| CN111685420A (en) * | 2020-06-19 | 2020-09-22 | 齐鲁工业大学 | Disposable mask using nanofiber laminated paper-based filter material as middle filter layer |
| CN111688222A (en) * | 2020-06-19 | 2020-09-22 | 爹地宝贝股份有限公司 | Mask ear belt forming device and forming method thereof |
| CN111685420B (en) * | 2020-06-19 | 2021-07-16 | 齐鲁工业大学 | Disposable mask using nanofiber laminated paper-based filter material as middle filter layer |
| CN111820500A (en) * | 2020-06-24 | 2020-10-27 | 李军 | Nose bridge strip mechanism of mask machine |
| CN111820500B (en) * | 2020-06-24 | 2022-11-11 | 合肥市航拯工业设计有限公司 | Nose bridge strip mechanism of mask machine |
| CN111703179A (en) * | 2020-06-28 | 2020-09-25 | 江苏倍川自动化设备有限公司 | Processing equipment of gauze mask |
| CN111703179B (en) * | 2020-06-28 | 2022-04-01 | 江苏倍川自动化设备有限公司 | Processing equipment of gauze mask |
| CN112060595A (en) * | 2020-08-10 | 2020-12-11 | 珠海中晟光电科技有限公司 | Mask piece production process and mask piece production line |
| CN113601851A (en) * | 2021-07-13 | 2021-11-05 | 李其帅 | Production process and production line of filter mask |
| CN113601851B (en) * | 2021-07-13 | 2023-01-20 | 李其帅 | Production process and production line of filter mask |
| CN114434944A (en) * | 2022-02-15 | 2022-05-06 | 刘定明 | Mask production equipment and production process thereof |
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