CN212697437U

CN212697437U - Roller type biscuit mold convenient for disassembling, assembling and replacing molds

Info

Publication number: CN212697437U
Application number: CN202021183645.0U
Authority: CN
Inventors: 宋朝阳
Original assignee: Xinmi Xinjinyuan Mould Co ltd
Current assignee: Xinmi Xinjinyuan Mould Co ltd
Priority date: 2020-06-23
Filing date: 2020-06-23
Publication date: 2021-03-16
Anticipated expiration: 2030-06-23

Abstract

The utility model discloses a roller type biscuit mould convenient for dismounting and changing moulds, which comprises a middle shaft, a roller and a biscuit mould box; the middle shaft and the roller are coaxially arranged, and the roller is fixedly connected to the middle position of the middle shaft through end covers at two ends; the biscuit die boxes are regularly arranged on the outer cylindrical surface of the roller, and the bottom surfaces of the biscuit die boxes are bonded on the outer cylindrical surface of the roller. The utility model discloses roll-type biscuit mould convenient to dismouting retooling, it is more convenient that single diaphragm capsule is changed in the dismouting, and the cost that whole roller was cut or roll mark biscuit mould is lower moreover.

Description

Roller type biscuit mold convenient for disassembling, assembling and replacing molds

Technical Field

The utility model relates to a biscuit mould technical field, more specifically the roll-type biscuit mould that says so relates to a dismouting retooling is convenient for.

Background

The roller type forming machine is also called as biscuit and walnut cake dual-purpose machine. Roll forming also has its limitations, and it cannot accommodate production of multiple varieties. The equipment is widely applied in China at present, and is particularly common for small and medium-sized enterprises because the equipment occupies a small area, has the yield 30 to 50 percent higher than that of a developing machine with the same size, does not have noise as much as that of developing and molding, and does not have impact vibration during operation. The method for roll forming comprises the following steps: after the dough is prepared, the dough is placed in a feeding hopper, during the relative operation of the feeding groove roller and the pattern roller, the dough firstly forms a firm thin layer on the surface of the groove roller, then the dough is pressed into a female die of the pattern roller, a cake blank in the pattern roller is demoulded by the suction force of a rubber roller wrapped with canvas, and the cake blank is sent to an oven mesh belt or a steel belt by a canvas conveying belt.

At present, in biscuit manufacturing enterprises, small orders and small quantities are frequently encountered, but the types of biscuits are not few, and roll printing moulds of different types are required to be applied to manufacture biscuits of different types. The installation is inconvenient, the replacement cost is high, and the production efficiency is greatly reduced. The patent discloses a biscuit mould convenient to roller seal installation, and publication number CN208940829U discloses the cooperation of putting the piece through roller seal and card for when the biscuit of the different shapes of needs roller seal, only need to be changed different roller seal can, avoided changing whole roller seal mould, reduced manufacturing cost. But the technical scheme structure of this utility model is complicated, and the consumption time of equipment installation mould is long, and the equipment is also very inconvenient moreover, and the expense of processing roll mark mould is also fairly high.

Therefore, how to provide a roller type biscuit mold which is convenient for disassembling and replacing the mold is a technical problem which needs to be solved urgently by the people in the field.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a roll-type biscuit mould convenient to dismouting retooling, it is more convenient that single diaphragm capsule is changed in the dismouting, and the cost that whole roller was cut or roll mark biscuit mould is lower moreover.

In view of the above, the utility model provides a roller type biscuit mould convenient for dismounting and changing moulds, which comprises a middle shaft, a roller and a biscuit mould box; the middle shaft and the roller are coaxially arranged, and the roller is fixedly connected to the middle position of the middle shaft through end covers at two ends; the biscuit die boxes are regularly arranged on the outer cylindrical surface of the roller, and the bottom surfaces of the biscuit die boxes are bonded on the outer cylindrical surface of the roller.

The utility model has the advantages that: the biscuit die box is arranged on the outer surface of the roller in a bonding mode, so that the biscuit die box is convenient to arrange and install, the efficiency of replacing the biscuit die box is improved, a complex mechanical mechanism is avoided, and the processing cost of the whole roller type biscuit die is reduced. The utility model discloses roll-type biscuit mould convenient to dismouting retooling, it is more convenient that single diaphragm capsule is changed in the dismouting, and the cost that whole roller was cut or roll mark biscuit mould is lower moreover.

Further, be provided with the card limit more than two of cyclic annular parallel interval arrangement on the outer face of cylinder of roller, two are adjacent form the draw-in groove between the card limit, it has a plurality ofly to bond in the draw-in groove the biscuit diaphragm capsule, the biscuit diaphragm capsule is cuboid shape mould box, the length of biscuit diaphragm capsule equals the draw-in groove width, the top surface of biscuit diaphragm capsule with card limit top surface parallel and level.

Furthermore, the biscuit mold box comprises a plurality of types of mold boxes with different biscuit shapes, and a plurality of the same type of mold boxes arranged along the ring shape of each clamping groove are bonded in each clamping groove.

Preferably, the two ends of the biscuit mold box are provided with positioning bulges, and the clamping edges are provided with positioning grooves with the same shape at the corresponding positions of the positioning bulges.

Furthermore, a heating sleeve is arranged on the inner wall of the roller and connected to a heating controller through a quick plugging socket and a plug.

Preferably, a thermocouple inserting hole is formed in the side wall of one end of the roller, and the thermocouple is electrically connected with the heating controller.

Preferably, the end cover of the roller is a flange end cover, an inner ring of the flange end cover is connected to a connecting disc of the middle shaft through a bolt, and an outer ring of the flange end cover is connected to the end face of the roller through a bolt.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a schematic front sectional view of embodiment 1 of the present invention;

fig. 2 is a schematic front sectional view of embodiment 2 of the present invention;

FIG. 3 is a schematic view of a portion I of FIG. 2;

FIG. 4 is a schematic view showing an unfolded configuration of the peripheral surface of the assembled drum and biscuit mold box in the bonding manner of example 2;

FIG. 5 is a schematic view showing the development structure of the circumferential surface of the roll in example 3;

FIG. 6 is a front sectional view schematically showing the structure of the roller type cookie mold according to example 4.

The biscuit production line comprises a central shaft 1, a connecting disc 101, a roller 2, a clamping edge 201, a flange end cover 202, a biscuit mold box 3, a biscuit mold box 301, a first biscuit mold box 302, a second biscuit mold box 303, a third biscuit mold box 310, a positioning bulge and a heating sleeve 4.

Detailed Description

The core of the utility model is to provide a roll-type biscuit mould convenient to dismouting retooling, it is more convenient that single diaphragm capsule is changed in the dismouting, and the cost that whole roller was cut or roll mark biscuit mould is lower moreover.

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to the drawings, fig. 1 is a schematic front sectional view of embodiment 1 of the present invention; fig. 2 is a schematic front sectional view of embodiment 2 of the present invention; FIG. 3 is a schematic view of a portion I of FIG. 2; FIG. 4 is a schematic view showing an unfolded configuration of the peripheral surface of the assembled drum and biscuit mold box in the bonding manner of example 2; FIG. 5 is a schematic view showing the development structure of the circumferential surface of the roll in example 3; FIG. 6 is a front sectional view schematically showing the structure of the roller type cookie mold according to example 4.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In embodiment 1, as shown in fig. 1, a roller type biscuit mold convenient for disassembling, assembling and changing molds comprises a central shaft 1, a roller 2 and a biscuit mold box 3, wherein the central shaft 1 and the roller 2 are coaxially assembled, and the roller 2 is welded at the middle position of the central shaft 1 through end covers at two ends; a plurality of biscuit diaphragm capsules 3 are regularly arranged on the outer cylindrical surface of the roller 2, the biscuit diaphragm capsules 3 are forming die boxes with openings at the tops sunken inwards, the bottom surfaces of the biscuit diaphragm capsules 3 are bonded on the outer cylindrical surface of the roller 2, the adhesive specifically adopts a hot melt adhesive, and the roller 2 needs to be integrally heated during bonding operation. This is particularly suitable for the roll-cutting of biscuits.

Adopt the mode of bonding to install through biscuit diaphragm capsule 3 on the roller 2 surface, be convenient for arrange installation biscuit diaphragm capsule 3, improved the efficiency of changing biscuit diaphragm capsule 3, avoided complicated mechanical mechanism, reduced the processing cost of whole roll-type biscuit mould. The utility model discloses roll-type biscuit mould convenient to dismouting retooling, it is more convenient that single diaphragm capsule is changed in the dismouting, and the cost that whole roller was cut or roll mark biscuit mould is lower moreover.

In embodiment 2, as shown in fig. 2, 3 and 4, a plurality of annular clamping edges 201 arranged in parallel at intervals are arranged on an outer cylindrical surface of the roller 2, a clamping groove is formed between two adjacent clamping edges 201, a plurality of biscuit mold boxes 3 are bonded in the clamping groove by using an adhesive, the adhesive specifically adopts a hot melt adhesive, and the roller 2 needs to be heated integrally during bonding operation. Biscuit diaphragm capsule 3 is cuboid shape mould box, and biscuit diaphragm capsule 3's length equals the draw-in groove width and short side card of biscuit diaphragm capsule 3 connects promptly in the draw-in groove, biscuit diaphragm capsule 3's top surface and card limit 201 top surface parallel and level. The method is particularly suitable for roll printing and forming of biscuits.

Adopt the mode of bonding to install through biscuit diaphragm capsule 3 in the draw-in groove of roller 2 surface, be convenient for arrange installation biscuit diaphragm capsule 3, improved the efficiency of changing biscuit diaphragm capsule 3, avoided complicated mechanical mechanism, reduced the processing cost of whole roll-type biscuit mould. The utility model discloses roll-type biscuit mould convenient to dismouting retooling, it is more convenient that single diaphragm capsule is changed in the dismouting, and the cost that whole roller was cut or roll mark biscuit mould is lower moreover.

Specifically, as shown in fig. 3, the biscuit mold box 3 includes mold boxes of a plurality of kinds of different biscuit shapes, and the biscuit mold box 3 includes a first biscuit mold box 301, a second biscuit mold box 302 and a third biscuit mold box 303. The first biscuit mold 301 is shaped as a long round biscuit, the second biscuit mold 302 is shaped as two round biscuits, and the third biscuit mold 303 is shaped as two square biscuits. And a plurality of mould boxes of the same type annularly arranged along the clamping grooves are bonded in each clamping groove.

Through the installation of multiple type biscuit diaphragm capsule 3, be convenient for satisfy the small batch, the biscuit order needs of polytypic have better economics and higher work efficiency.

Of course, the adhesive in this embodiment may also be a dissolving type adhesive, and the whole roller 2 is soaked in a specific solvent for a certain period of time, and the solvent is convenient for disassembling the biscuit mold box 3 for mold replacement after dissolving the adhesive.

Example 3: on the basis of above-mentioned embodiment 2, through improving biscuit mold box 3's preliminary locate mode, obtain the utility model discloses an embodiment 3, in embodiment 3, as shown in fig. 5, biscuit mold box 3's both ends are provided with location arch 310, and card limit 201 is provided with the constant head tank of the same shape in the corresponding position of location arch 310. Obviously, the shape of the positioning protrusion 310 in the present embodiment specifically adopts a semi-cylindrical shape, and other shapes, such as a square shape or a triangular shape, etc., can all play the same positioning role, so the above deformation manners all fall into the protection scope of the present invention.

Through the location protruding 310 with the cooperation setting of constant head tank is convenient for carry out preliminary location to biscuit diaphragm capsule 3 at the bonding in-process, prevents that crowded condition that falls, drop appear when the adhesive is not completely cured.

Example 4: the present embodiment is obtained by improving the installation structure of the roller 2 of each of the above embodiments, as shown in fig. 6. In the embodiment, the heating sleeve 4 is installed on the inner wall of the roller 2, the heating sleeve 4 is connected to a heating controller through a quick plugging socket and a plug, and the socket is installed on the outer side of an end cover of the roller 2. The heating sleeve 4 can heat the roller 2 under the condition of getting electricity, and the hot melt adhesive that is convenient for bond melts the back, is convenient for take off or reinstallate other kind biscuit die box 3 that need change the use.

Specifically, a thermocouple insertion hole is formed in the side wall of one end of the roller 2, and the thermocouple is electrically connected with a heating controller. Through the setting of thermocouple, be convenient for to heating temperature's control, avoid heating temperature too high to arouse the damage to biscuit diaphragm capsule 3, perhaps operating personnel receives the scald.

Specifically, as shown in fig. 6, the end cover of the roller 2 is specifically a flange end cover 202, the inner ring of the flange end cover 202 is connected to the connecting disc 101 of the middle shaft 1 through bolts, and the outer ring of the flange end cover 202 is connected to the end face of the roller 2 through bolts. The inner side surface of the flange end cover 202 is provided with a limiting recognition port, so that the coaxial assembly of the roller 2 and the middle shaft 1 is ensured.

Through the arrangement of the flange end cover 202, the heating sleeve 4 inside the roller 2 is convenient to replace and maintain after being disassembled, the maintainability of the whole roller type biscuit mold is improved, and the service life of the equipment is prolonged.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A roller type biscuit mould convenient for dismounting and changing moulds is characterized by comprising a middle shaft (1), a roller (2) and a biscuit mould box (3);

the middle shaft (1) and the roller (2) are coaxially arranged, and the roller (2) is fixedly connected to the middle position of the middle shaft (1) through end covers at two ends;

the biscuit production line is characterized in that a plurality of biscuit mold boxes (3) are regularly arranged on the outer cylindrical surface of the roller (2), and the bottom surfaces of the biscuit mold boxes (3) are adhered to the outer cylindrical surface of the roller (2).

2. A roller type biscuit mold convenient to disassemble, assemble and change molds according to claim 1, characterized in that more than two clamping edges (201) are arranged on the outer cylindrical surface of the roller (2) in a circular parallel and spaced manner, a clamping groove is formed between two adjacent clamping edges (201), a plurality of biscuit mold boxes (3) are bonded in the clamping groove, the biscuit mold boxes (3) are cuboid-shaped mold boxes, the length of the biscuit mold boxes (3) is equal to the width of the clamping groove, and the top surfaces of the biscuit mold boxes (3) are flush with the top surfaces of the clamping edges (201).

3. A roll type cookie cutter facilitating die change and removal according to claim 2, wherein said cookie cutter (3) comprises a plurality of types of cookie cutter shapes, and a plurality of the same type of cookie cutter arranged along a circle thereof are adhered to each of said catching grooves.

4. A roller type biscuit mold convenient to disassemble and replace the mold according to claim 3, characterized in that, the both ends of the biscuit mold box (3) are provided with positioning protrusions (310), and the clamping edges (201) are provided with positioning grooves with the same shape at the corresponding positions of the positioning protrusions (310).

5. A roller type biscuit mould convenient to disassemble and replace moulds according to any claim 1 to 4, characterized in that the inner wall of the roller (2) is provided with a heating jacket (4), and the heating jacket (4) is connected to a heating controller through a quick plug socket and a plug.

6. A roller type biscuit mold facilitating the assembly and disassembly and exchange of the mold as claimed in claim 5, wherein a thermocouple insertion hole is provided on a side wall of one end of the roller (2), and the thermocouple is electrically connected to the heating controller.

7. A roller type biscuit mold convenient to disassemble and replace the mold according to claim 5, characterized in that the end cover of the roller (2) is a flange end cover (202), the inner ring of the flange end cover (202) is connected to the connecting plate (101) of the central shaft (1) through bolts, and the outer ring of the flange end cover (202) is connected to the end face of the roller (2) through bolts.