CN114342967A - Production mode of grouting cookie tower shell - Google Patents
Production mode of grouting cookie tower shell Download PDFInfo
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- CN114342967A CN114342967A CN202210009882.2A CN202210009882A CN114342967A CN 114342967 A CN114342967 A CN 114342967A CN 202210009882 A CN202210009882 A CN 202210009882A CN 114342967 A CN114342967 A CN 114342967A
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- 241000736911 Turritella communis Species 0.000 title claims abstract description 137
- 235000014510 cooky Nutrition 0.000 title claims abstract description 89
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000002994 raw material Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 238000004806 packaging method and process Methods 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000003754 machining Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 239000011440 grout Substances 0.000 claims 1
- 235000013305 food Nutrition 0.000 abstract description 11
- 230000009471 action Effects 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 3
- 230000005484 gravity Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015927 pasta Nutrition 0.000 description 1
- 230000001007 puffing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to the technical field of food processing, in particular to a production mode of a grouting cookie tower shell, which comprises a tower shell processing mould and a mould chassis, wherein the tower shell processing mould and the mould chassis are embedded and assembled together, the tower shell processing mould connected with a magnetic chuck is moved upwards through a driving device, at the moment, a formed tower shell is adhered to the outer part of the upper mould due to extrusion, and the demoulding plate extrudes the externally attached tower shell under the action of self gravity along with the upward movement of the tower shell processing mould, so that when the tower shell processing mould moves upwards, the tower shell falls off from the tower shell processing mould to the mould chassis under the action of the demoulding plate, thereby effectively realizing the separation between the tower shell and the mould, simultaneously the mould can simultaneously manufacture a plurality of tower shells, and simultaneously realize the simultaneous demoulding when a plurality of groups of products are manufactured, avoiding the need of one demoulding mode in the traditional manufacturing, the processing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a production mode of a grouting cookie tower shell.
Background
With the improvement of the quality of life of people, the pursuit of the taste and the process of food is higher and higher, and therefore, in order to improve the processing precision and efficiency of the food, the efficiency and the precision of food processing are improved by improving the processing procedures in the modern food processing industry.
Such as: in the pasta industry, food such as "cookies" is mainly taken as an example, the grouted cookie is one of series products popular among people in cookies, as shown in fig. 8 in the attached drawings of the specification, the grouted cookie is mainly divided into an outer tower shell and an inner grouting part, wherein the key point is the manufacturing mode of the grouted cookie tower shell.
In the traditional grouting cookie tower shell manufacturing process, the tower shell is manufactured through a tower shell mold, but when the mold is removed, the tower shells are often required to be separated from the mold one by one, the production and processing efficiency of the tower shells is low, and therefore a novel grouting cookie tower shell production mode is provided for the grouting cookie tower shell processing and production.
Disclosure of Invention
The invention aims to provide a production mode of a grouting cookie tower shell, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the method comprises the following steps: matching corresponding grouting cookie tower shell raw materials according to the purchase types of the grouting cookies; processing the tower shell raw material according to preset tower shell processing parameters to obtain a processed grouting cookie; sub-packaging the processed grouting cookies according to the purchase quantity of the grouting cookies to obtain the sub-packaged grouting cookies; packaging the subpackaged grouting cookies according to a preset packaging mode to obtain packaged grouting cookies; conveying the packed grouting cookies to an article taking area for taking away;
the method further comprises the following steps:
judging whether the packed grouting cookies meet preset production specifications or not; if the packaged grouting cookies do not meet the preset production specification, carrying out fault detection on a production mechanism to obtain a fault report; the production mechanism is used for producing the packed grouting cookies; sending the fault report; after the step of receiving order information including a purchase kind and a purchase quantity of the grouting cookie;
the method further comprises the following steps:
judging whether the stored packed grouting cookies meet preset supply conditions or not according to the purchase types and purchase quantity of the grouting cookies; if the stored packed grouting cookies meet preset supply conditions, the step of conveying the packed grouting cookies to an article taking area for taking away is executed; and if the stored packed grouting cookies do not meet the preset supply conditions, performing the step of matching the corresponding puffed raw materials based on the purchase types of the grouting cookies.
Preferably, the device comprises a tower shell processing mould and a mould chassis, the tower shell processing mould and the mould chassis are embedded and assembled together, the upper end of the tower shell processing mould is provided with a magnetic suction butt joint disc, the magnetic suction butt joint disc is fixedly arranged at the upper end of the tower shell processing mould through a bolt,
the tower shell machining mold is characterized in that a plurality of groups of upper molds are arranged inside the tower shell machining mold, a stripper plate is sleeved outside the upper molds, the stripper plate is movably arranged on the tower shell machining mold, and the upper molds and the mold chassis are matched and assembled with each other.
Preferably, the mold chassis comprises a lower mold and a flow-proof groove, the lower mold is arranged on the mold chassis and corresponds to the upper mold, the upper mold and the lower mold are assembled together, and the flow-proof groove is arranged around the lower mold;
the stripper plate cup joints in last mould outside, and reciprocates along the vertical height of last mould, four ends of tower shell mold processing be provided with and keep off the board along, tower shell mold processing highly be L, the height of last mould be H, stripper plate moving height be S, consequently the home range of stripper plate do: h is more than or equal to S and less than L.
Preferably, S1: the tower shell processing mould and the mould chassis are integrally placed in a baking furnace for heating, and when the temperature of the tower shell processing mould reaches 200 ℃, the tower shell processing mould is taken out through a conveying mechanism.
S2: the tower shell processing mould is sucked up through the magnetic suction disc, the mould chassis is horizontally placed on the workbench, the tower shell manufacturing raw stock is evenly poured into the lower mould,
s3: the tower shell processing mold is placed downwards to be assembled with the mold chassis, so that the upper mold and the lower mold are assembled together, and primary pulp in the lower mold is extruded and heated to be shaped through the upper mold.
Preferably, judging whether the current processing temperature is greater than or equal to a preset processing temperature; if the current processing temperature is greater than or equal to the preset processing temperature, the step of matching the corresponding tower shell raw materials based on the purchase type of the grouting cookie is executed;
and if the current tower shell processing temperature is lower than the preset processing temperature, performing preheating treatment on the tower shell processing cavity, and executing the step of judging whether the current processing temperature is higher than or equal to the preset processing temperature.
Compared with the prior art, the invention has the beneficial effects that:
1. can realize the popped food can purchase the renewal of kind and the popped food can purchase quantity through the production methods process to be convenient for the purchaser to purchase popped food, or be convenient for the salesman sells and supply popped raw materials etc. popped food, and then make people can have better fast experience of purchasing.
2. Move up the tower shell mold processing who will be connected with the magnetic chuck through actuating mechanism, at this moment, owing to receive the extrusion, fashioned tower shell can the adhesion at last mould outside, along with tower shell mold processing shifts up, the stripper receive self action of gravity to extrude outside adnexed tower shell, so when tower shell mold processing shifts up, the tower shell drops to the mould chassis on because the effect of stripper drops from tower shell mold processing to effectively realize the separation between tower shell and the mould, the preparation of a plurality of tower shells can be carried out simultaneously to this mould simultaneously, and when the multiunit preparation, realize the drawing of patterns simultaneously, need a drawing of patterns mode in avoiding traditional preparation, has improved machining efficiency.
Drawings
FIG. 1 is an overall external view of a tower shell processing mold according to the present invention;
FIG. 2 is a schematic structural view of an upper portion of a tower shell processing mold according to the present invention;
FIG. 3 is a schematic view of the lower half structure of the tower shell processing mold of the present invention;
FIG. 4 is a schematic view of the installation structure of the stripper plate in the tower shell processing mold according to the present invention;
FIG. 5 is a schematic view of the overall installation and distribution structure of the upper mold in the present invention;
FIG. 6 is a schematic view of a mating connection structure between an upper mold and a stripper plate according to the present invention;
FIG. 7 is a schematic view of another perspective of the connection between the upper mold and the stripper plate of the present invention;
fig. 8 is a diagram of the tower shell exterior product produced by the tower shell processing mold according to the present invention.
In the figure:
10. a tower shell processing mold; 11. magnetically attracting the docking tray; 12. positioning holes; 13. an upper die; 14. a stripper plate; 15. a fixing bolt;
20. a mold base plate; 22. a lower die; 23. a flow-preventing groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
referring to fig. 1-8, there are shown: a method of manufacturing a grouted cookie drum comprising: matching corresponding grouting cookie tower shell raw materials according to the purchase types of the grouting cookies; processing the tower shell raw material according to preset tower shell processing parameters to obtain a processed grouting cookie; sub-packaging the processed grouting cookies according to the purchase quantity of the grouting cookies to obtain the sub-packaged grouting cookies; packaging the subpackaged grouting cookies according to a preset packaging mode to obtain packaged grouting cookies; conveying the packed grouting cookies to an article taking area for taking away;
the method further comprises the following steps:
judging whether the packed grouting cookies meet preset production specifications or not; if the packaged grouting cookies do not meet the preset production specification, carrying out fault detection on a production mechanism to obtain a fault report; the production mechanism is used for producing the packed grouting cookies; sending the fault report; after the step of receiving order information including a purchase kind and a purchase quantity of the grouting cookie;
the method further comprises the following steps:
judging whether the stored packed grouting cookies meet preset supply conditions or not according to the purchase types and purchase quantity of the grouting cookies; if the stored packed grouting cookies meet preset supply conditions, the step of conveying the packed grouting cookies to an article taking area for taking away is executed; if the stored packed grouting cookies do not meet the preset supply conditions, the step of matching corresponding puffing raw materials based on the purchase types of the grouting cookies is executed;
meanwhile, judging whether the current processing temperature is greater than or equal to a preset processing temperature; if the current processing temperature is greater than or equal to the preset processing temperature, the step of matching the corresponding tower shell raw materials based on the purchase type of the grouting cookie is executed;
and if the current tower shell processing temperature is lower than the preset processing temperature, performing preheating treatment on the tower shell processing cavity, and executing the step of judging whether the current processing temperature is higher than or equal to the preset processing temperature.
The production mode of the grouting cookie tower shell also comprises a tower shell production mold, which comprises a tower shell processing mold 10 and a mold chassis 20, wherein the tower shell processing mold 10 and the mold chassis 20 are embedded and assembled together, the upper end of the tower shell processing mold 10 is provided with a magnetic suction butt joint disc 11, the magnetic suction butt joint disc 11 is fixedly arranged at the upper end of the tower shell processing mold 10 through bolts, four groups of magnetic suction butt joint discs 11 are arranged, the material of the magnetic suction butt joint disc 11 is a metal material, the tower shell processing mold 10 can be connected with an electromagnetic chuck through the magnetic suction butt joint disc 11, the tower shell processing mold 10 is mechanically assembled and disassembled with the mold chassis 20 through the electromagnetic chuck,
as shown in fig. 2-3, a plurality of sets of upper molds 13 are disposed inside the tower shell processing mold 10, the upper molds 13 are distributed on the tower shell processing mold 10 in a rectangular array, a stripper plate 14 is sleeved outside the upper mold 13, the stripper plate 14 is movably mounted on the tower shell processing mold 10, the upper molds 13 and the mold base 20 are assembled with each other in a matching manner, the mold base 20 includes a lower mold 22 and a flow-preventing groove 23, the lower mold 22 is disposed on the mold base 20, the lower mold 22 corresponds to the upper mold 13, the upper molds 13 and the lower molds 22 are assembled with each other, the flow-preventing groove 23 is disposed around the lower mold 22, the flow-preventing groove 23 is disposed to prevent raw slurry from leaking from the mold base 20 to the outside during the tower shell manufacturing process,
as shown in fig. 1, a plurality of sets of positioning holes 12 are formed in the tower shell processing mold 10, and an upper mold 13 is fixed on the tower shell processing mold 10 through the positioning holes 12 and the bolts;
as shown in fig. 6 to 7, the stripper plate 14 is sleeved outside the upper mold 13 and moves up and down along the vertical height of the upper mold 13, the four ends of the tower shell processing mold 10 are provided with edge plates, the height of the tower shell processing mold 10 is L, the height of the upper mold 13 is H, the moving height of the stripper plate 14 is S, and therefore the moving range of the stripper plate 14 is: h is more than or equal to S and less than L.
By movably mounting the stripper plate 14 on the tower shell processing mold 10, the stripper plate 14 is prevented from being separated from the tower shell processing mold 10, and the stripper plate 14 can be subjected to a stripping operation.
A fixing bolt 15 is arranged in the tower shell processing mold 10, and the fixing bolt 15 is used for fixing the magnetic suction docking tray 11 on the tower shell processing mold 10;
in the embodiment, the corresponding grouting cookie tower shell raw materials are matched according to the purchase types of the grouting cookies; processing the tower shell raw material according to preset tower shell processing parameters to obtain a processed grouting cookie; sub-packaging the processed grouting cookies according to the purchase quantity of the grouting cookies to obtain the sub-packaged grouting cookies; packaging the subpackaged grouting cookies according to a preset packaging mode to obtain packaged grouting cookies; conveying the packed grouted cookie to an fetching area for fetching, wherein when the tower shell manufacturing is performed through the tower shell processing mold 10, it is first: the tower shell processing mold 10 and the mold base plate 20 are integrally placed in a baking furnace for heating, and when the temperature of the tower shell processing mold 10 reaches 200 ℃, the tower shell processing mold is taken out through a conveying device. Secondly, the method comprises the following steps: inhale tower shell mold processing 10 through the magnetic chuck, place mould chassis 20 level on the workstation, evenly pour tower shell preparation magma into lower mould 22, the third: placing the tower shell processing mold 10 downwards to be assembled with the mold chassis 20, so that the upper mold 13 and the lower mold 22 are assembled with each other, extruding and heating and shaping the raw pulp in the lower mold 22 through the upper mold 13, and forming the raw pulp into the external shape of the tower shell as shown in fig. 8, thereby completing the processing production of the tower shell;
after the tower shell is heated and shaped, the tower shell processing mold 10 connected with the magnetic suction disc moves upwards through the driving device, at the moment, due to extrusion, the formed tower shell can be adhered to the outside of the upper mold 13 and moves upwards along with the tower shell processing mold 10, the stripper plate 14 is extruded to the outside attached tower shell under the action of self gravity, so that when the tower shell processing mold 10 moves upwards, the tower shell falls off to the mold chassis 20 from the tower shell processing mold 10 under the action of the stripper plate 14, separation between the tower shell and the mold is effectively realized, meanwhile, the mold can be used for manufacturing a plurality of tower shells simultaneously, and when a plurality of groups of molds are manufactured, simultaneous demolding is realized, a demolding mode is avoided in the traditional manufacture, and the processing efficiency is improved.
While the invention has been described in further detail in connection with specific embodiments thereof, it will be understood that the invention is not limited thereto, and that various other modifications and substitutions may be made by those skilled in the art without departing from the spirit of the invention, which should be considered to be within the scope of the invention as defined by the appended claims.
Claims (5)
1. The utility model provides a mode of production of grout cookie tower shell which characterized in that: the method comprises the following steps: matching corresponding grouting cookie tower shell raw materials according to the purchase types of the grouting cookies; processing the tower shell raw material according to preset tower shell processing parameters to obtain a processed grouting cookie; sub-packaging the processed grouting cookies according to the purchase quantity of the grouting cookies to obtain the sub-packaged grouting cookies; packaging the subpackaged grouting cookies according to a preset packaging mode to obtain packaged grouting cookies; conveying the packed grouting cookies to an article taking area for taking away;
the method further comprises the following steps:
judging whether the packed grouting cookies meet preset production specifications or not; if the packaged grouting cookies do not meet the preset production specification, carrying out fault detection on a production mechanism to obtain a fault report; the production mechanism is used for producing the packed grouting cookies; sending the fault report; after the step of receiving order information including a purchase kind and a purchase quantity of the grouting cookie;
the method further comprises the following steps:
judging whether the stored packed grouting cookies meet preset supply conditions or not according to the purchase types and purchase quantity of the grouting cookies; if the stored packed grouting cookies meet preset supply conditions, the step of conveying the packed grouting cookies to an article taking area for taking away is executed; and if the stored packed grouting cookies do not meet the preset supply conditions, performing the step of matching the corresponding puffed raw materials based on the purchase types of the grouting cookies.
2. The production mode of the grouting cookie tower shell according to claim 1 further relates to a production mold, which is characterized by comprising a tower shell processing mold (10) and a mold chassis (20), wherein the tower shell processing mold (10) and the mold chassis (20) are embedded and assembled together, the upper end of the tower shell processing mold (10) is provided with a magnetic attraction butt joint disc (11), the magnetic attraction butt joint disc (11) is fixedly installed at the upper end of the tower shell processing mold (10) through bolts,
the tower shell machining die is characterized in that a plurality of groups of upper dies (13) are arranged inside the tower shell machining die (10), a stripper plate (14) is sleeved outside the upper dies (13), the stripper plate (14) is movably mounted on the tower shell machining die (10), and the upper dies (13) and a die chassis (20) are matched with each other for assembly.
3. The mold for producing a grouted cookie tower shell according to claim 2, wherein: the mold chassis (20) comprises a lower mold (22) and a flow-preventing groove (23), the lower mold (22) is arranged on the mold chassis (20), the lower mold (22) corresponds to the upper mold (13), the upper mold (13) and the lower mold (22) are assembled together, and the flow-preventing groove (23) is arranged around the lower mold (22);
stripper (14) cup joint in last mould (13) outside, and reciprocate along the vertical height of last mould (13), tower shell mold processing (10) four ends be provided with and keep off along the board, tower shell mold processing (10) highly be L, last mould (13) highly be H, stripper (14) moving height be S, consequently stripper (14) the home range be: h is more than or equal to S and less than L.
4. The method for producing a grouted cookie tower shell according to claim 2, wherein:
s1: the tower shell processing mould (10) and the mould chassis (20) are integrally placed in a baking furnace for heating, and when the temperature of the tower shell processing mould (10) reaches 200 ℃, the tower shell processing mould is taken out through a conveying mechanism.
S2: the tower shell processing mould (10) is sucked up through the magnetic suction disc, the mould chassis (20) is horizontally placed on the workbench, the tower shell manufacturing raw stock is evenly poured into the lower mould (22),
s3: the tower shell processing mold (10) is placed downwards to be assembled with a mold chassis (20), so that an upper mold (13) and a lower mold (22) are assembled with each other, and primary pulp in the lower mold (22) is extruded and heated to be shaped through the upper mold (13).
5. The method for producing a grouted cookie tower shell according to claim 1, wherein: judging whether the current processing temperature is greater than or equal to a preset processing temperature or not; if the current processing temperature is greater than or equal to the preset processing temperature, the step of matching the corresponding tower shell raw materials based on the purchase type of the grouting cookie is executed;
and if the current tower shell processing temperature is lower than the preset processing temperature, performing preheating treatment on the tower shell processing cavity, and executing the step of judging whether the current processing temperature is higher than or equal to the preset processing temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210009882.2A CN114342967A (en) | 2022-01-06 | 2022-01-06 | Production mode of grouting cookie tower shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210009882.2A CN114342967A (en) | 2022-01-06 | 2022-01-06 | Production mode of grouting cookie tower shell |
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| CN114342967A true CN114342967A (en) | 2022-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210009882.2A Pending CN114342967A (en) | 2022-01-06 | 2022-01-06 | Production mode of grouting cookie tower shell |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115316408A (en) * | 2022-08-12 | 2022-11-11 | 安徽张二嘎食品有限公司 | Chip discharging device with convection air-out structure for fried broad beans and method |
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| CN114403168A (en) * | 2022-01-04 | 2022-04-29 | 安徽三巧食品有限公司 | Forming and processing die for grouting cookie tart shells |
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2022
- 2022-01-06 CN CN202210009882.2A patent/CN114342967A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1576202A (en) * | 1924-06-23 | 1926-03-09 | Mclaren Products Co | Method of operating male and female molds having stripper plates |
| US3290154A (en) * | 1964-05-13 | 1966-12-06 | Turner Wesley | Edible baked cup-shaped product and method for making same |
| US3375791A (en) * | 1965-06-25 | 1968-04-02 | Pakula Bernard Bennett | Miniature tart shell moulding machine |
| US5223286A (en) * | 1989-12-29 | 1993-06-29 | Selbak's Cookie Cones, Inc. | Edible, hand held containers made of cookie dough and method and apparatus for making the same |
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| CN115316408A (en) * | 2022-08-12 | 2022-11-11 | 安徽张二嘎食品有限公司 | Chip discharging device with convection air-out structure for fried broad beans and method |
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