CN212688022U - Self-powered organic matter rapid treatment system - Google Patents
Self-powered organic matter rapid treatment system Download PDFInfo
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- CN212688022U CN212688022U CN202020974037.5U CN202020974037U CN212688022U CN 212688022 U CN212688022 U CN 212688022U CN 202020974037 U CN202020974037 U CN 202020974037U CN 212688022 U CN212688022 U CN 212688022U
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Abstract
The utility model relates to a marsh gas engineering field, aim at provides a self-energy supply organic matter rapid processing system, can accelerate the decomposition efficiency of organic matter, improves the gas yield, reduces the consumption of the energy, has simple structure, advantage that the practicality is strong. The technical scheme is as follows: the system comprises a biogas boiler, a heat exchanger, a temperature controller, a hot water tank and a biogas digester, wherein an adjusting mechanism for adjusting the temperature of fermentation raw materials is arranged in the biogas digester; the adjusting mechanism comprises a water inlet pipe arranged in the methane tank, one end of the water inlet pipe penetrates through the methane tank and is connected with a hot water tank, and the other end of the water inlet pipe is connected with a heating pipe which is spirally wound in the vertical direction; one end of the heating pipe, which is far away from the water inlet pipe, is connected with a water outlet pipe, and one end of the water outlet pipe, which is far away from the heating pipe, penetrates out of the methane tank and is connected with a heat exchanger; and a stirring component which enables the fermentation raw materials to flow along the heating pipe is arranged between the heating pipes.
Description
Technical Field
The utility model relates to a marsh gas engineering field, concretely relates to self-energy supply organic matter rapid processing system.
Background
In the scheme of organic matter treatment, a methane tank is usually constructed and treated by methane fermentation, and when methane bacteria decompose organic matters, combustible gas containing methane and the like is generated, wherein the methane belongs to high-quality combustion gas, and the energy released by combustion is high and the pollution to the environment is small. Therefore, the methane tank can be widely applied and popularized. When the methane tank is used for fermentation, the survival and the propagation of methane bacteria are greatly influenced by temperature. In winter, the environmental temperature is low, the organic matter treatment is slow, and the yield of the methane is greatly influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a self-energy supply organic matter rapid processing system can accelerate the decomposition efficiency of organic matter, improves the gas yield, reduces the consumption of the energy, has simple structure, advantage that the practicality is strong.
In order to realize the purpose of the utility model, the utility model adopts the technical proposal that: a self-powered organic matter rapid treatment system comprises a biogas boiler, a heat exchanger, a temperature controller, a hot water tank and a biogas digester, wherein the heat exchanger is arranged on the biogas boiler, the heat exchanger is connected with the temperature controller through a pipeline, the temperature controller conveys hot water into the hot water tank for heat preservation and storage, the hot water tank conveys the hot water into the biogas digester, and discharged water after passing through the biogas digester is conveyed into the heat exchanger; an adjusting mechanism for adjusting the temperature of the fermentation raw materials is arranged in the methane tank;
the adjusting mechanism comprises a water inlet pipe arranged in the methane tank, one end of the water inlet pipe penetrates through the methane tank and is connected with a hot water tank, and the other end of the water inlet pipe is connected with a heating pipe which is spirally wound in the vertical direction; one end of the heating pipe, which is far away from the water inlet pipe, is connected with a water outlet pipe, and one end of the water outlet pipe, which is far away from the heating pipe, penetrates out of the methane tank and is connected with a heat exchanger; and a stirring component which enables the fermentation raw materials to flow along the heating pipe is arranged between the heating pipes.
Preferably, the stirring assembly comprises an auger penetrating between the heating pipes, an inverted U-shaped support is arranged on the outer side of each heating pipe, the upper part of a connecting shaft of the auger is mounted on a cross beam of the support through a bearing, the top end of the connecting shaft of the auger is connected with a vertical first driving shaft, the top end of the first driving shaft is connected with an oblique second driving shaft through a universal joint shaft, and one end, far away from the first driving shaft, of the second driving shaft penetrates out of the methane tank and is provided with a driving motor at the end part; the connecting shaft of the packing auger positioned below the bracket is tubular, the blade of the packing auger is provided with a cavity, and the upper part of the blade is communicated with the inside of the uniform connecting shaft at the bottom;
the lower surface of the bracket is provided with a first box body, the connecting shaft penetrates through the first box body, the first box body is communicated with the water inlet pipe through a pipeline, and the side wall of the connecting shaft positioned in the first box body is provided with a plurality of through holes communicated with the inside of the connecting shaft;
the bottom of the connecting shaft is sleeved with a second box body, the second box body is fixed at the bottom of the methane tank, and the second box body passes through a pipeline and a water outlet pipe. . Are communicated with each other.
Preferably, a plurality of blades are arranged between blades of the auger.
The beneficial effects of the utility model are concentrated and are embodied in: the utility model discloses can accelerate the decomposition efficiency of organic matter, improve the gas yield, reduce the consumption of the energy, have simple structure, advantage that the practicality is strong. Specifically, when the biogas boiler works, a large amount of heat can be released, partial heat can be discharged to the atmosphere, in order to avoid waste of heat, the heat exchanger converts the released heat into hot water for storing energy, controls the temperature of the hot water in the optimal fermentation temperature range of biogas bacteria through a temperature controller, then enters a biogas pool through a water inlet pipe, and can increase the heating area of fermentation raw materials and accelerate the heating of the raw materials when passing through a vertical spirally wound heating pipe; meanwhile, the stirring component enables the raw materials to flow from top to bottom and flow along the heating pipes, so that the fermentation raw materials are heated uniformly, and the decomposition efficiency of organic matters is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the adjusting mechanism of the present invention;
fig. 3 is an enlarged view of a portion a of the structure shown in fig. 2.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-3, a self-powered organic matter rapid treatment system comprises a biogas boiler, a heat exchanger, a temperature controller, a hot water tank and a biogas digester 1, wherein the left side of the biogas digester 1 is provided with a feed inlet 15, and the right side is provided with a slag discharge port 16; wherein the biogas boiler, the heat exchanger and the temperature controller are well known in the field, so the specific structure of the device is not described herein, the heat exchanger is arranged on the biogas boiler, the heat exchanger heats cold water introduced into the heat exchanger into hot water by the heat released from the biogas boiler, the heat is stored in the hot water, the heat exchanger is connected with the temperature controller through a pipeline, the temperature controller can adjust the temperature of the hot water to keep the temperature of the hot water at the optimal survival and reproduction temperature of biogas bacteria, the temperature controller conveys the hot water into the hot water tank for heat preservation and storage, the hot water tank conveys the hot water into the biogas digester 1, the discharged water after passing through the biogas digester 1 is conveyed into the heat exchanger to form a heat circulation system, partial heat generated by the combustion of the biogas digester is conveyed into the biogas digester 1 to control the temperature in the biogas digester 1, the utilization rate of heat can be effectively improved; an adjusting mechanism for adjusting the temperature of the fermentation raw materials is arranged in the methane tank 1;
the adjusting mechanism comprises a water inlet pipe 2 arranged in the methane, one end of the water inlet pipe 2 penetrates through the methane tank 1 to be connected with a hot water tank, and the other end of the water inlet pipe is connected with a heating pipe 3 which is spirally wound in a vertical direction; one end of the heating pipe 3, which is far away from the water inlet pipe 2, is connected with a water outlet pipe 4, and one end of the water outlet pipe 4, which is far away from the heating pipe 3, penetrates out of the methane tank 1 and is connected with a heat exchanger; a stirring component which enables the fermentation raw materials to flow along the heating pipe 3 is arranged between the heating pipes 3; spiral winding structure can increase the heating area of heating pipe 3 and fermentation raw materials, utilizes stirring subassembly to make the raw materials flow from top to bottom between heating pipe 3 simultaneously, enables inside raw materials abundant, thermally equivalent, and this adjustment mechanism's simple structure, the space that occupies the fermentation vat are little, and the practicality is strong.
Further, in order to realize flowing stirring of the fermentation raw materials, specifically, the stirring assembly comprises an auger 5 penetrating between heating pipes 3, an inverted U-shaped support 6 is arranged outside the heating pipes 3, the support 6 is fixed at the bottom of the methane tank 1, the upper part of a connecting shaft of the auger 5 is mounted on a cross beam of the support 6 through a bearing, the top end of the connecting shaft of the auger 5 is connected with a vertical first driving shaft 7, the top end of the first driving shaft 7 is connected with an oblique second driving shaft 8 through a universal joint shaft, and one end of the second driving shaft 8, which is far away from the first driving shaft 7, penetrates out of the methane tank 1 and is provided with a driving motor 9 at the end; the connecting shaft of the packing auger 5 positioned below the bracket 6 is tubular, a blade of the packing auger 5 is provided with a cavity 10, and the upper part of the blade is communicated with the inside of the uniform connecting shaft at the bottom;
the lower surface of the bracket 6 is provided with a first box body 11, the connecting shaft is arranged on the first box body 11 in a penetrating way, the first box body 11 is communicated with the water inlet pipe 2 through a pipeline, and the side wall of the connecting shaft positioned in the first box body 11 is provided with a plurality of through holes 12 communicated with the inside of the connecting shaft;
the bottom of the connecting shaft is sleeved with a second box body 13, the second box body 13 is fixed at the bottom of the methane tank 1, and the second box body 13 is communicated with the water outlet pipe 4 through a pipeline; in this embodiment, the longitudinal section of the first casing 11 is cross-shaped, the longitudinal section of the second casing 13 is convex, the first casing 11 and the second casing 13 are rotatably engaged with the connecting shaft, and a seal ring may be provided on the wall surface that contacts to prevent water leakage between the first casing 11 and the connecting shaft and between the second casing 13 and the connecting shaft.
When the driving motor 9 is started to rotate, the auger 5 rotates, the raw materials on the upper portion can be stirred to the lower portion, meanwhile, hot water enters the connecting shaft through the first box body 11, partial hot water in the connecting shaft enters the blades, the heating area of the raw materials is further increased, and the raw materials can be further uniformly heated.
Furthermore, a plurality of blades 14 are arranged between blades of the auger 5, and in the rotating process, the blades 14 can cut the agglomerates in the raw materials to ensure that the raw materials and the methane bacteria are fully fermented.
It should be noted that, for simplicity of description, the above-mentioned embodiments of the method are described as a series of acts or combinations, but those skilled in the art should understand that the present application is not limited by the order of acts described, as some steps may be performed in other orders or simultaneously according to the present application. Further, those skilled in the art should also appreciate that the embodiments described in the specification are preferred embodiments and that the acts and elements referred to are not necessarily required in this application.
Claims (3)
1. The utility model provides a self-powered organic matter rapid processing system which characterized in that: the methane tank comprises a gas boiler, a heat exchanger, a temperature controller, a hot water tank and a methane tank (1), wherein the heat exchanger is arranged on the methane boiler and is connected with the temperature controller through a pipeline, the temperature controller conveys hot water into the hot water tank for heat preservation and storage, the hot water tank conveys the hot water into the methane tank (1), and discharged water after passing through the methane tank (1) is conveyed into the heat exchanger; an adjusting mechanism for adjusting the temperature of the fermentation raw materials is arranged in the methane tank (1);
the adjusting mechanism comprises a water inlet pipe (2) arranged in the methane, one end of the water inlet pipe (2) penetrates through the methane tank (1) to be connected with a hot water tank, and the other end of the water inlet pipe is connected with a vertical spiral winding-shaped heating pipe (3); one end of the heating pipe (3) far away from the water inlet pipe (2) is connected with a water outlet pipe (4), and one end of the water outlet pipe (4) far away from the heating pipe (3) penetrates out of the methane tank (1) to be connected with a heat exchanger; and a stirring component for enabling the fermentation raw materials to flow along the heating pipe (3) is arranged between the heating pipes (3).
2. The self-powered organic matter rapid treatment system according to claim 1, characterized in that: the stirring assembly comprises an auger (5) penetrating between heating pipes (3), an inverted U-shaped support (6) is arranged on the outer side of the heating pipes (3), the upper part of a connecting shaft of the auger (5) is mounted on a cross beam of the support (6) through a bearing, the top end of the connecting shaft of the auger (5) is connected with a vertical first driving shaft (7), the top end of the first driving shaft (7) is connected with an oblique second driving shaft (8) through a universal joint shaft, and one end, far away from the first driving shaft (7), of the second driving shaft (8) penetrates out of the methane tank (1) and is provided with a driving motor (9) at the end part; the connecting shaft of the packing auger (5) positioned below the bracket (6) is tubular, a cavity (10) is formed in a blade of the packing auger (5), and the upper part and the bottom of the blade are communicated with the inside of the connecting shaft;
the lower surface of the support (6) is provided with a first box body (11), the connecting shaft is arranged on the first box body (11) in a penetrating mode, the first box body (11) is communicated with the water inlet pipe (2) through a pipeline, and the side wall of the connecting shaft positioned inside the first box body (11) is provided with a plurality of through holes (12) communicated with the inside of the connecting shaft;
the bottom of the connecting shaft is sleeved with a second box body (13), the second box body (13) is fixed at the bottom of the methane tank (1), and the second box body (13) is communicated with the water outlet pipe (4) through a pipeline.
3. The self-powered organic matter rapid treatment system according to claim 2, characterized in that: a plurality of blades (14) are arranged between blades of the packing auger (5).
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CN202020974037.5U CN212688022U (en) | 2020-06-01 | 2020-06-01 | Self-powered organic matter rapid treatment system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114525196A (en) * | 2022-03-21 | 2022-05-24 | 国能生物发电集团有限公司 | Constant-temperature methane tank high-temperature steam heat pump heating system utilizing waste heat of biomass boiler |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114525196A (en) * | 2022-03-21 | 2022-05-24 | 国能生物发电集团有限公司 | Constant-temperature methane tank high-temperature steam heat pump heating system utilizing waste heat of biomass boiler |
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