CN212678260U - Automatic rice cake production system - Google Patents
Automatic rice cake production system Download PDFInfo
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- CN212678260U CN212678260U CN202021204884.XU CN202021204884U CN212678260U CN 212678260 U CN212678260 U CN 212678260U CN 202021204884 U CN202021204884 U CN 202021204884U CN 212678260 U CN212678260 U CN 212678260U
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Abstract
The utility model discloses an automatic rice cake production system, which comprises a soaking and filtering device, a powder pressing machine, a feeding machine, a rice cake curing and forming machine, a cutter device, a cooling device, a sterilizing device, a split charging platform and an auxiliary device which are arranged in sequence according to the working procedures, wherein the auxiliary device comprises a control system and a plurality of conveying devices; the conveying device comprises a conveying belt, a raw material conveying device used for connecting the soaking and filtering device with the powder pressing machine, and a powder conveying device used for connecting the powder pressing machine with the feeding machine, wherein the feeding end of the conveying belt is connected with a discharging port of the rice cake curing and forming machine, the equipment of the main processes is effectively connected through the conveying device, and the large-scale automatic processing of the rice cakes is realized through the control system. The utility model discloses replace prior art's steam boiling device with rice cake curing forming machine, not only reduced artifical link (pollution abatement risk), greatly reduced process time moreover.
Description
Technical Field
The utility model relates to an automatic, large-scale rice cake production system, this production system not only can process the less white rice cake of viscidity (rice cake), also is particularly suitable for producing the great potato rice cake of viscidity and sweet potato rice cake moreover.
Background
With the development of science and the progress of technology, many enterprises have realized automatic production, but for the production of fresh rice cakes, the traditional production and processing mode is still used at home at present, namely, the rice cakes are cooked by steam and then are made and molded. The traditional processing flow is as follows: the method comprises the steps of manual soaking, grinding, steam cooking (manual feeding and discharging), forming (manual discharging) by a forming machine, cutting into sections, naturally cooling (manual feeding and discharging) by a swinging plate and subpackaging. Although enterprises can use some independent devices in the actual processing process, the processing mode has poor process continuity and more manual links, and is very easy to cause secondary pollution to the rice cakes. In addition, not only the above processing method takes a very long time, but also, in the case of rice cake, steam cooking takes about 20 to 30 minutes for steaming and 30 to 60 minutes for natural cooling.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic change rice cake production system, it is more that its aim at overcomes the artifical link that prior art exists, longer problem consuming time.
In order to achieve the purpose, the utility model provides a technical scheme as follows:
an automatic rice cake production system comprises a soaking and filtering device, a powder pressing machine, a feeding machine, a rice cake curing and forming machine, a cutter device, a cooling device, a sterilizing device, a split charging table and an auxiliary device which are sequentially arranged according to working procedures, wherein the auxiliary device comprises a control system and a plurality of conveying devices; the conveying device comprises a conveying belt, a raw material conveying device for connecting the soaking and filtering device with the powder pressing machine, and a powder conveying device for connecting the powder pressing machine with the feeding machine, wherein the feeding end of the conveying belt is connected with the discharge hole of the rice cake curing and forming machine, the cutter device, the cooling device and the sterilizing device are sequentially arranged on the conveying belt, and the subpackaging table is positioned at the discharging end of the conveying belt;
the soaking and filtering device is used for soaking the raw materials and filtering impurities in the raw materials and comprises a soaking pool and a filtering frame which are matched with each other, wherein the filtering frame is immersed in the soaking pool and can be discharged manually;
the powder pressing machine is used for preparing the raw materials into powder;
the feeding machine is used for quantitatively feeding powder into the rice cake curing and forming machine and comprises a speed-adjustable feeding motor and a feeding feeder, wherein the feeding feeder comprises a feeding screw rod and a feeding sleeve body, and the feeding screw rod is arranged in the feeding sleeve body and is connected with the feeding motor;
the rice cake curing and forming machine is used for curing and forming powder and comprises a semi-curing device, a conveying pipe, a curing device, a forming die and a power device, wherein the semi-curing device is connected with a feeding machine, the power device provides power for the semi-curing device and the curing device, the semi-curing device comprises a non-equidistant screw rod and a semi-curing sleeve body, a semi-curing feed port and a semi-curing discharge port are arranged on the semi-curing sleeve body, the non-equidistant screw rod is arranged in the semi-curing sleeve body, and the screw pitch of the non-equidistant screw rod is gradually reduced from the semi-curing feed port to the semi-curing discharge port; the curing device comprises equidistant spiral rods, a curing sleeve body and a heating temperature control mechanism for controlling the temperature in the curing sleeve body, wherein a curing discharge port and a semi-curing discharge port are arranged on the curing sleeve body, and the equidistant spiral rods are arranged in the curing sleeve body; one end of the conveying pipe is connected with the semi-curing discharge port, and the other end of the conveying pipe is connected with the curing feed port; the forming die is arranged at the curing discharge port;
the cutter device is used for cutting the rice cakes into sections and comprises an air cylinder, an electromagnetic valve, a time relay and a cutter, wherein the air cylinder is mechanically connected with the cutter, the electromagnetic valve is connected with a high-pressure hose of the air cylinder, the time relay is electrically connected with the electromagnetic valve, and the cutter is arranged right above the conveying belt;
the cooling device is used for cooling the rice cakes and comprises a cooling tunnel and a compressor refrigerating mechanism which are matched with each other, the cooling tunnel is arranged on the conveying belt, and cold air of the compressor refrigerating mechanism enters the cooling tunnel;
the sterilizing device is used for sterilizing the rice cakes and comprises a sterilizing tunnel and an ultraviolet sterilizing lamp which are matched with each other, wherein the sterilizing tunnel is arranged on the conveying belt, and the ultraviolet sterilizing lamp is arranged in the sterilizing tunnel;
the subpackaging platform is used for manually packaging the sterilized rice cakes;
and the control system is used for controlling the flour pressing machine, the feeding machine, the rice cake curing forming machine, the cutter device, the cooling device and the sterilizing device.
In a recommended embodiment, the soaking and filtering device further comprises a water inlet pipe, a water outlet pipe and a sewage tank, wherein a water outlet of the water inlet pipe is located right above the soaking tank, and two ends of the water outlet pipe are respectively connected with the soaking tank and the sewage tank.
In a preferred embodiment, the power device of the rice cake ripening and forming machine comprises a ripening motor, a belt and a gear box, wherein the belt mechanically connects the ripening motor and the gear box, and the non-equidistant screw rods of the semi-ripening device are connected to one side of the gear box; the equidistant screw rod of the curing device is connected to the other side of the gear box.
In a preferred embodiment, the delivery tube is a stainless steel delivery tube.
In a preferred embodiment, the cooling tunnel is an insulated cooling tunnel, which extends along the conveyor belt.
In a preferred embodiment, the control system comprises a controller and a plurality of photoelectric sensors, wherein each photoelectric sensor comprises a first photoelectric sensor arranged at the discharge port of the raw material conveying device; the second photoelectric sensor is arranged at the discharge port of the powder pressing machine; and the first photoelectric sensor, the second photoelectric sensor and the third photoelectric sensor are respectively connected with the controller.
In a preferred embodiment, the raw material conveying device and the powder conveying device are both screw rod conveyors.
According to the above-mentioned right the utility model discloses a description can know, the advantage of the utility model lies in:
1. the utility model discloses a main processing equipment such as a plurality of conveyor will press powder machine, feeding machine, rice cake curing forming machine links up into the higher rice cake production system of a degree of automation, and its artifical link reduces in a large number than traditional processing mode, has not only reduced the cost of labor, has reduced the pollution risk moreover.
2. The semi-curing device of the rice cake curing forming machine presses the powder into pasty semi-cured products by the strong pressure of the non-equidistant screw rods; after the semi-cured products enter the curing device through the conveying pipe, on one hand, the semi-cured products are heated in the curing device to be cured thoroughly; on the other hand, the rice cake is further extruded to enhance the toughness of the rice cake.
3. The utility model discloses replace prior art's steam boiling device with rice cake curing forming machine, not only reduced artifical link, greatly reduced process time moreover (steam is cooked and is needed more than 30 minutes at least, and rice cake curing forming machine only needs about 2 minutes).
4. The utility model discloses a cooling device adopts the refrigeration wind to dispel the heat, compares in natural cooling, has greatly shortened cooling time.
Drawings
Fig. 1 is a schematic view of the process flow of the present invention.
Fig. 2 is a schematic diagram of the structure of the prior art.
Fig. 3 is a schematic structural diagram of a subsequent process.
Fig. 4 is a schematic view showing the structure of a rice cake ripening and molding machine.
Fig. 5 is a schematic structural diagram of a non-equidistant screw rod.
Fig. 6 is a schematic structural diagram of an equidistant spiral rod.
Detailed Description
For further understanding of the present invention, the present invention will be described in detail with reference to the following examples, which are provided for illustration of the present invention but are not intended to limit the scope of the present invention.
Referring to fig. 2, an automated rice cake production system includes:
the soaking and filtering device 1 is used for soaking rice, potatoes or sweet potatoes and other raw materials and comprises a soaking pool 11, a filtering frame 12 (stainless steel), a water inlet pipe 13, a water outlet pipe 14 and a sewage pool 15 which are matched for use, wherein the water outlet of the water inlet pipe 13 is positioned right above the soaking pool 11, and one end of the water outlet pipe 14 is connected to the bottom of the soaking pool 11; the other end is connected with a sewage tank 15, and the soaked sewage enters the sewage tank 15. When in use, the filter frame 12 filled with the raw materials is placed in the soaking pool 11, after the raw materials are fully soaked and filtered, the filter frame 12 and the raw materials in the filter frame are taken out simultaneously by manpower and poured into the next procedure.
The powder press 2 is a machine for making the raw material into powder, which is common in the prior art and will not be described herein. Referring to fig. 2, in the present embodiment, the powder pressing machine is a roller type powder pressing machine, and the structure of the powder pressing machine mainly includes a feeding hopper 21, a first roller 22, a first adjusting wheel 23, a second roller 24, a second adjusting wheel 25, and an inclined plate chute 26, where the first adjusting wheel 23 can translate relative to the first roller 22 to adjust the distance between the two; the second adjusting wheel 25 can move horizontally relative to the second roller wheel 24 to adjust the distance between the two. When the powder grinding machine is used, after raw materials enter from the feed hopper 21, the raw materials are firstly subjected to primary powder grinding between the first roller 22 and the first adjusting wheel 23, then are further subjected to powder grinding between the second roller 24 and the second adjusting wheel 25, and finally powder is discharged from the inclined plate chute 26. It should be noted that the second roller 24 and the second regulating wheel 25 are located right below the first roller 22 and the first regulating wheel 23, and the distance between the second roller 24 and the second regulating wheel 25 is smaller than the distance between the first roller 22 and the first regulating wheel 23.
The feeding machine 3 is used for quantitatively feeding powder into the rice cake curing and forming machine 4 and comprises a speed-adjustable feeding motor 31 and a feeding feeder, wherein the feeding feeder comprises a feeding screw rod 32 and a feeding sleeve body 33, and the feeding screw rod 32 is arranged in the feeding sleeve body 33 and is connected with the feeding motor 31.
Referring to fig. 2 and 4 together, a rice cake maturing and forming machine 4 for maturing and forming a powdery material includes a semi-maturing means 6 connected to the feeder 3, a delivery pipe 41 (generally, stainless steel), a maturing means 7, a forming die 42, and a power means for powering the semi-maturing means 6 and the maturing means 7. In this embodiment, the power unit of the rice cake ripening and forming machine 5 includes a ripening motor 43, a belt 44 and a gear case 45, and the belt mechanically connects the ripening motor 43 and the gear case 45.
Referring also to fig. 5, the semi-aging device 6 comprises non-equidistant screw rods 61 and a semi-aging sleeve 62, and the non-equidistant screw rods 61 of the semi-aging device 6 are connected to one side of the gear box 45. The semi-aging sleeve body 62 is provided with a semi-aging feed inlet (not shown in the figure) and a semi-aging discharge outlet (not shown in the figure), the non-equidistant screw rods 61 are arranged in the semi-aging sleeve body 62, and the screw pitch of the non-equidistant screw rods 61 is gradually reduced (specifically, reduced to one third) from the semi-aging feed inlet to the semi-aging discharge outlet; referring also to fig. 6, the aging device 7 includes an equidistant screw rod 71, an aging sleeve 72 and a heating temperature control mechanism for controlling the temperature in the aging sleeve, and the equidistant screw rod 71 of the aging device 7 is connected to the other side of the gear box 45. A curing discharge port and a semi-curing discharge port are formed in the curing sleeve body 72, and the equidistant spiral rods 71 are arranged in the curing sleeve body 72; one end of the conveying pipe 41 is connected with the semi-curing discharge port, and the other end of the conveying pipe is connected with the curing feed port; the forming die 42 is mounted on the curing discharge port, and can be round, oval or square according to the shape requirement of the rice cake.
In a preferred embodiment, the heating temperature control mechanism includes a heating plate 81 and a temperature controller 82, the heating plate is mounted on the outer side surface of the curing sleeve 72, and the temperature controller 82 is electrically connected to the heating plate 81. The contents of the cooking envelope 72 can be completely cooked by heating.
Referring to fig. 3, the cutter device 91 is used for cutting rice cakes into sections, and includes an air cylinder 92, an electromagnetic valve (not shown), a time relay (not shown), and a cutter 93, wherein the air cylinder 92 is mechanically connected to the cutter 93, the electromagnetic valve is connected to a high-pressure hose of the air cylinder 92, the time relay is electrically connected to the electromagnetic valve, and the cutter 93 is installed right above the conveyor belt 10.
A cooling device 94 for cooling the rice cake, which comprises a cooling tunnel 95 (made of heat insulating material) and a compressor refrigerating mechanism 96, which are mutually fitted, wherein the cooling tunnel 95 is installed on the conveyor belt 10 and extends along the conveyor belt 10, and cold air from the compressor refrigerating mechanism 96 enters into the cooling tunnel 95. After the rice cake passes through the cooling tunnel 95, the rice cake can be rapidly cooled, and the process only needs 1 minute.
The sterilizing device 97 is used for sterilizing the rice cake and comprises a sterilizing tunnel 98 and an ultraviolet sterilizing lamp 99 which are matched with each other, the sterilizing tunnel 99 is arranged on the conveying belt 10, and the ultraviolet sterilizing lamp 99 is arranged in the sterilizing tunnel 98.
The sub-packaging table 100 is a platform for facilitating manual packaging of workers, and the workers can rapidly and manually package the sterilized rice cakes through the sub-packaging table.
And the control systems are respectively used for controlling the flour pressing machine 2, the feeding machine 3, the rice cake curing forming machine 4, the cutter device 91, the cooling device 94 and the sterilizing device 97. The control system mainly comprises a controller (not shown in the figure) and a plurality of photoelectric sensors, wherein the photoelectric sensors comprise a first photoelectric sensor 101 arranged at the discharge port of the raw material conveying device 104; a second photoelectric sensor 102 arranged at the discharge port of the powder pressing machine 2; and the third photoelectric sensor 103 is arranged at the discharge port of the powder conveying device 105, and the first photoelectric sensor 101, the second photoelectric sensor 102 and the third photoelectric sensor 031 are respectively connected with the controller. The controller can control the opening/closing of the related equipment through the timely sensing of the photoelectric sensor.
And the conveying device comprises a conveying belt 10, a raw material conveying device 104 (a screw rod conveyor is adopted in the embodiment) for connecting the soaking and filtering device 1 and the powder pressing machine 2, and a powder conveying device 105 (a screw rod conveyor is adopted in the embodiment) for connecting the powder pressing machine 2 and the feeding machine 3. The feed end of the conveyer belt 10 is connected with the discharge port of the rice cake curing forming machine 4, the cutter device 91, the cooling device 94 and the sterilizing device 97 are sequentially arranged on the conveyer belt 10, and the sub-packaging table 100 is positioned at the discharge end of the conveyer belt 10.
Referring to fig. 1, the specific manufacturing process of the present invention is as follows: the method comprises the steps of fully soaking and filtering rice, sweet potatoes or potatoes, and the like, then manually pouring the soaked raw materials into a raw material conveying device, conveying the raw materials into a powder pressing machine through the raw material conveying device to prepare powder, feeding the powder into the powder conveying device after the powder is discharged from an inclined plate chute, conveying the powder into a feeding machine through the powder conveying device, and automatically adjusting the rotating speed of the feeding machine according to actual conditions to control the amount of the powder entering a rice cake curing and forming machine. Then, in the rice cake curing and forming machine, the powder is first made into a paste by a semi-curing device and then completely cured and formed in a curing device. Then the rice cake after primary forming falls into a conveyer belt, is conveyed by the conveyer belt, is cut by a cutter device, is cooled by a cooling device and is sterilized by a sterilizing device, and finally is subpackaged manually, so that the industrial and large-scale production of the rice cake is completed.
The present invention has been described in detail with reference to the embodiments, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (7)
1. An automatic rice cake production system is characterized by comprising a soaking and filtering device, a powder pressing machine, a feeding machine, a rice cake curing and forming machine, a cutter device, a cooling device, a sterilization device, a split charging platform and an auxiliary device which are sequentially arranged according to working procedures, wherein the auxiliary device comprises a control system and a plurality of conveying devices; the conveying device comprises a conveying belt, a raw material conveying device for connecting the soaking and filtering device with the powder pressing machine, and a powder conveying device for connecting the powder pressing machine with the feeding machine, wherein the feeding end of the conveying belt is connected with the discharge hole of the rice cake curing and forming machine, the cutter device, the cooling device and the sterilizing device are sequentially arranged on the conveying belt, and the subpackaging table is positioned at the discharging end of the conveying belt;
the soaking and filtering device is used for soaking the raw materials and filtering impurities in the raw materials and comprises a soaking pool and a filtering frame which are matched with each other, wherein the filtering frame is immersed in the soaking pool and can be discharged manually;
the powder pressing machine is used for preparing the raw materials into powder;
the feeding machine is used for quantitatively feeding powder into the rice cake curing and forming machine and comprises a speed-adjustable feeding motor and a feeding feeder, wherein the feeding feeder comprises a feeding screw rod and a feeding sleeve body, and the feeding screw rod is arranged in the feeding sleeve body and is connected with the feeding motor;
the rice cake curing and forming machine is used for curing and forming powder and comprises a semi-curing device, a conveying pipe, a curing device, a forming die and a power device, wherein the semi-curing device is connected with a feeding machine, the power device provides power for the semi-curing device and the curing device, the semi-curing device comprises a non-equidistant screw rod and a semi-curing sleeve body, a semi-curing feed port and a semi-curing discharge port are arranged on the semi-curing sleeve body, the non-equidistant screw rod is arranged in the semi-curing sleeve body, and the screw pitch of the non-equidistant screw rod is gradually reduced from the semi-curing feed port to the semi-curing discharge port; the curing device comprises equidistant spiral rods, a curing sleeve body and a heating temperature control mechanism for controlling the temperature in the curing sleeve body, wherein a curing discharge port and a semi-curing discharge port are arranged on the curing sleeve body, and the equidistant spiral rods are arranged in the curing sleeve body; one end of the conveying pipe is connected with the semi-curing discharge port, and the other end of the conveying pipe is connected with the curing feed port; the forming die is arranged at the curing discharge port;
the cutter device is used for cutting the rice cakes into sections and comprises an air cylinder, an electromagnetic valve, a time relay and a cutter, wherein the air cylinder is mechanically connected with the cutter, the electromagnetic valve is connected with a high-pressure hose of the air cylinder, the time relay is electrically connected with the electromagnetic valve, and the cutter is arranged right above the conveying belt;
the cooling device is used for cooling the rice cakes and comprises a cooling tunnel and a compressor refrigerating mechanism which are matched with each other, the cooling tunnel is arranged on the conveying belt, and cold air of the compressor refrigerating mechanism enters the cooling tunnel;
the sterilizing device is used for sterilizing the rice cakes and comprises a sterilizing tunnel and an ultraviolet sterilizing lamp which are matched with each other, wherein the sterilizing tunnel is arranged on the conveying belt, and the ultraviolet sterilizing lamp is arranged in the sterilizing tunnel;
the subpackaging platform is used for manually packaging the sterilized rice cakes;
and the control system is used for controlling the flour pressing machine, the feeding machine, the rice cake curing forming machine, the cutter device, the cooling device and the sterilizing device.
2. An automated rice cake production system according to claim 1, wherein: the soaking and filtering device further comprises a water inlet pipe, a water outlet pipe and a sewage tank, wherein the water outlet of the water inlet pipe is located right above the soaking tank, and two ends of the water outlet pipe are respectively connected with the soaking tank and the sewage tank.
3. An automated rice cake production system according to claim 1, wherein: the power device of the rice cake curing forming machine comprises a curing motor, a belt and a gear box, wherein the belt mechanically connects the curing motor and the gear box, and a non-equidistant screw rod of the semi-curing device is connected to one side of the gear box; the equidistant screw rod of the curing device is connected to the other side of the gear box.
4. An automated rice cake production system according to claim 1, wherein: the conveying pipe is a stainless steel conveying pipe.
5. An automated rice cake production system according to claim 1, wherein: the cooling tunnel is an insulated cooling tunnel that extends along the conveyor belt.
6. An automated rice cake production system according to claim 1, wherein: the control system comprises a controller and a plurality of photoelectric sensors, wherein each photoelectric sensor comprises a first photoelectric sensor arranged at a discharge port of the raw material conveying device; the second photoelectric sensor is arranged at the discharge port of the powder pressing machine; and the first photoelectric sensor, the second photoelectric sensor and the third photoelectric sensor are respectively connected with the controller.
7. An automated rice cake production system according to claim 1 or 6, wherein: the raw material conveying device and the powder conveying device are both screw rod conveyors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021204884.XU CN212678260U (en) | 2020-06-28 | 2020-06-28 | Automatic rice cake production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021204884.XU CN212678260U (en) | 2020-06-28 | 2020-06-28 | Automatic rice cake production system |
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| Publication Number | Publication Date |
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| CN212678260U true CN212678260U (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021204884.XU Active CN212678260U (en) | 2020-06-28 | 2020-06-28 | Automatic rice cake production system |
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| CN (1) | CN212678260U (en) |
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- 2020-06-28 CN CN202021204884.XU patent/CN212678260U/en active Active
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