CN212648703U - Mechanism for realizing wiring first and pressing terminal again - Google Patents
Mechanism for realizing wiring first and pressing terminal again Download PDFInfo
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- CN212648703U CN212648703U CN202021552213.2U CN202021552213U CN212648703U CN 212648703 U CN212648703 U CN 212648703U CN 202021552213 U CN202021552213 U CN 202021552213U CN 212648703 U CN212648703 U CN 212648703U
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Abstract
The utility model provides a realize mechanism of wiring repressing terminal earlier, including being used for installing pencil treatment facility and making the main body frame of motion including the pencil be equipped with several two degrees of freedom mechanical arm subassembly in the main body frame for semi-manufactured goods pencil is in according to the process motion in the pencil treatment facility. When the mechanism is used, the wire harness is automatically processed according to a drawing by the matched equipment, and then the whole wire harness is moved to the mechanism to carry out operations of peeling, penetrating a waterproof plug, pressing a terminal, inserting a connector and the like, so that the complete wire harness capable of being directly utilized is formed.
Description
Technical Field
The utility model relates to a mechanical automation and pencil processing field, concretely relates to realize that wiring recompresses mechanism of terminal earlier.
Background
The wiring harness is a wiring component for connecting each electrical equipment in a circuit and comprises an insulating sheath, a wiring terminal, a lead, an insulating binding material and the like.
The production process of the wire harness comprises the following steps: the production process comprises the following steps of blanking, preassembly, compression joint, short-circuit point winding, thermal shrinkage, wire harness split charging, assembly, appearance inspection, electrical inspection and the like.
In the existing manufacturing of wire harness forming in the market, single wires are completely processed and then manually assembled into the wire harness. However, the method has low efficiency and excessive manual participation, which easily causes the technical defect of wire harness outgoing and makes later-stage detection difficult.
SUMMERY OF THE UTILITY MODEL
For solving the above-mentioned technical problem that exists among the prior art, the utility model aims to provide a realize that wiring recompresses mechanism of terminal earlier, by its corollary equipment earlier according to drawing automatic processing play pencil, then, whole pencil moves to this equipment, skins, wears waterproof stopper, presses the terminal, inserts operations such as connector to form the complete pencil that can directly utilize.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a mechanism for realizing wiring and repressing terminals firstly comprises a main body frame used for installing a wiring harness processing device and enabling a wiring harness to move inside, wherein a plurality of two-degree-of-freedom mechanical arm assemblies are arranged in the main body frame, so that a semi-finished wiring harness moves inside the wiring harness processing device according to procedures.
Preferably, the two-degree-of-freedom robot arm assembly includes an upper robot arm assembly disposed above the main body frame, a transfer robot arm assembly disposed below the main body frame, and a lower robot arm assembly.
Preferably, the wire harness processing device comprises a wire harness mounting plate, a terminal pressing machine, a waterproof plug penetrating machine, a wire twisting machine and a laser wire stripping machine which are sequentially arranged in the main body frame according to the working procedures.
Preferably, the wire harness mounting plate is arranged on the lower mechanical arm assembly and comprises a wire head clamp for fixing a wire head and a connector for connecting a wire end head.
Preferably, the lower mechanical arm assembly comprises a third X-axis sliding table and a Z-axis sliding table; the pencil mounting panel set up in on the Z axle slip table, in order to pass through the removal of third X axle slip table and Z axle slip table reachs the material loading position and installs semi-manufactured goods pencil to remove the operating position and handle semi-manufactured goods pencil.
Preferably, the transfer manipulator comprises a second X-axis sliding table and a second Y-axis sliding table, and the second Y-axis sliding table is provided with a rotating arm and an electric clamping jaw.
Preferably, the upper robot arm assembly comprises a first X-axis slide and a first Y-axis slide; and the first Y-axis sliding table is provided with a clamping device, a wire cutting device and a deflector rod device.
Preferably, a power distribution cabinet is further arranged at the bottom of the main body frame.
Compared with the prior art, a mechanism for realizing wiring and repressing terminal earlier, by its corollary equipment according to drawing automatic processing play pencil earlier, then whole pencil moves to this equipment, skins, wears waterproof stopper, presses the terminal, inserts operations such as connector to form the complete pencil that can directly utilize.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 2 is a front view of a preferred embodiment of the present invention;
fig. 3 is a rear view of a preferred embodiment of the present invention;
fig. 4 is a left side view of a preferred embodiment of the present invention;
fig. 5 is a right side view of a preferred embodiment of the present invention;
fig. 6 is a schematic structural view of an upper mechanical arm assembly of the present invention;
FIG. 7 is a schematic structural diagram of a lever device according to the present invention;
FIG. 8 is a schematic structural view of the wire cutting device of the present invention;
fig. 9 is a schematic structural view of a clamping device according to the present invention;
fig. 10 is a schematic structural view of the transfer robot of the present invention;
fig. 11 is a schematic structural diagram of a wire harness mounting plate according to the present invention;
wherein, 1-main body frame; 2-an upper mechanical arm assembly, 21-a first X-axis sliding table, 22-a first Y-axis sliding table, 23-a clamping device, 231-a clamping jaw, 24-a wire cutting device, 241-a cutting knife, 25-a deflector rod device and 251-a deflector rod; 3-a lower robot arm assembly; 4-transfer manipulator assembly, 41-second X-axis sliding table, 42-second Y-axis sliding table, 43-rotating arm and 44-electric clamping jaw; 5-terminal pressing machine; 6-waterproof plug penetrating machine; 7-a wire twisting machine; 8-laser wire stripping machine; 9-a power distribution cabinet; 10-harness mounting plate, 101-wire head clamp, 102-connector, 10 a-feeding position.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. The description which follows is a preferred embodiment of the present application, but is made for the purpose of illustrating the general principles of the application and not for the purpose of limiting the scope of the application. The protection scope of the present application shall be subject to the definitions of the appended claims.
Referring to fig. 1 to 11, in a preferred embodiment, a mechanism for implementing a wire-first-wiring repressurization terminal is disclosed, which includes a main body frame 1 for mounting a wire harness handling apparatus and moving a wire harness therein, and a plurality of two-degree-of-freedom robot arm assemblies are provided in the main body frame 1, so that a semi-finished wire harness is moved in the wire harness handling apparatus according to a process.
Further, the two-degree-of-freedom robot assembly includes an upper robot assembly 2 disposed above the main body frame 1, a transfer robot assembly 4 disposed below the main body frame 1, and a lower robot assembly 3.
Wherein, the upper mechanical arm assembly 2 comprises a first X-axis sliding table 21 and a first Y-axis sliding table 22; the first Y-axis sliding table 22 is provided with a clamping device 23, a wire cutting device 24, and a lever device 25. The transfer robot assembly 4 includes a second X-axis slide table 41 and a second Y-axis slide table 42, and the second Y-axis slide table 42 is provided with a rotating arm 43 and an electric clamping jaw 44.
The lower mechanical arm assembly 3 comprises a third X-axis sliding table and a Z-axis sliding table; a wiring harness mounting plate 10 is arranged on the Z-axis sliding table, and the wiring harness mounting plate 10 comprises a wire head clamp 101 for fixing a wire head and a connector 102 for connecting a wire end head. At material loading position 10a of pencil mounting panel 10, the manual work is installed the ready semi-manufactured goods pencil (distribution head card 101) of equipment processing before on pencil mounting panel 10, then passes through the removal of third X axle slip table and Z axle slip table, and pencil mounting panel 10 returns to operating position. The connector 102 is arranged at the mounting position, the mechanism takes off a certain line from the line head clamp 101, and finally the finished line is inserted into the connector 102 by the transfer manipulator after a series of automatic operations.
Further, the wire harness processing device comprises a terminal pressing machine 5, a waterproof plug penetrating machine 6, a wire twisting machine 7 and a laser wire stripping machine 8 which are sequentially arranged in the main body frame 1 according to the working procedures.
Wherein, press terminal machine 5 to be located main body frame 1 for pressing the terminal for the end of a thread, its quantity can increase and decrease according to the terminal kind. The waterproof plug penetrating machine 6 is located on the main body frame 1 and used for penetrating waterproof plugs for thread ends, and the number of the waterproof plugs can be increased or decreased according to the types of the waterproof plugs. The twisting machine 7 is located on the main body frame 1, because the shape of the terminal is irregular, the shape of the hole on the connector 102 is fixed, when the head of the terminal is pressed and needs to be inserted into the corresponding hole on the connector 102, the terminal on the head needs to be twisted to the correct position in advance, and then the action of inserting the connector 102 is completed. The laser wire stripping machine 8 is positioned on the main body frame 1 and is arranged in an up-and-down symmetrical mode. The electric clamping jaw 44 of the transfer manipulator clamps the wire end which is cut just, moves to the position of the laser wire stripping machine 8 firstly, and the laser works to strip the protective skin outside the wire end, so that the copper wire with one section of length of the wire end leaks outside, and the operation of penetrating a waterproof plug and pressing a terminal is convenient later (when the terminal is pressed, the terminal must be tightly pressed with the copper wire and completely conducted, so the wire end must be stripped firstly).
Preferably, a power distribution cabinet 9 is further disposed at the bottom of the main body frame 1, and is a mounting cabinet for components such as a driver of the motor, a PLC, a connection terminal, a switch, and a power supply.
In this embodiment, the harness installation plate 10 is moved to a manual loading position, the semi-finished harness (the distribution head clip 101) processed by the equipment in the previous step is manually installed on the harness installation plate 10, and then the harness installation plate 10 returns to the working position.
When the upper mechanical arm assembly 2 moves, the clamping jaw 231 of the clamping device 23 clamps a single wire from the wire end clamp 101, at the moment, the clamping jaw 231 forms a circular hole and moves backwards, and the whole clamping jaw 231 clamps the wire until a certain length is reached.
The electric clamping jaw 44 on the transfer manipulator assembly 4 extends to a position between the wire head clamp 101 and the clamping jaw 231 to clamp the wire. The jaws 231 on the upper robot arm are released. The wire cutting device 24 rotates from the oblique upper side to the horizontal working position, the two blades move to the two sides of the wire, and the arms of the cutting knife 241 drive the two cutting knives 241 to cut. After the wire is cut, the wire cutting device 24 is retracted to an obliquely upward position and reset.
The electric clamping jaw 44 on the transfer manipulator assembly 4 drives the thread end to rotate 180 degrees, so that the thread end faces the side of the terminal pressing machine 5, moves to the position of the laser wire stripping machine 8 to strip the thread end with proper length, then moves to the position of the waterproof plug penetrating machine 6 to penetrate the waterproof plug, and then moves to the position of the terminal pressing machine 5 to press the terminal; after crimping the terminal, it is moved to the position of the twister 7, twisting the terminal to an angle suitable for insertion into the connector 102, and finally the motorized gripper 44 of the transfer robot assembly 4 rotates the stub 180 ° again with the stub facing the side of the harness mounting plate 10.
The upper arm assembly 2 is integrated with a shift lever device 25, which includes a shift lever 251 that is usually vertical upward, when the terminal of the strip line needs to be inserted into the connector 102, the synchronous pulley drives the shift lever 251 to swing, the whole shift lever 251 is in a horizontal state, and the shift lever 251 moves along the X axis along with the first X axis sliding table 21 to shift out the interference line. Then, the electric gripper 44 of the relay robot assembly 4 inserts the processed thread end into the connector 102, and one cycle of the task is completed. And repeatedly executing the rest of the wires on the semi-finished wire harness according to the actions until the whole wire harness is processed.
And the processed wire harness is driven by the lower mechanical arm assembly 3 to move the wire harness mounting plate 10 to the feeding position 10a, the wire harness is manually dismounted, and then a new semi-finished wire harness is manually mounted. The next work cycle is resumed.
Compared with the prior art, a realize mechanism of wiring repressing terminal earlier, by its corollary equipment according to drawing automatic processing play semi-manufactured goods pencil earlier, then whole pencil moves to this equipment, skins, wears waterproof plug, presses the terminal, inserts operations such as connector 102 to form the complete pencil that can directly utilize.
The foregoing description shows and describes several preferred embodiments of the present application, but as aforementioned, it is to be understood that the application is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the application as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the application, which is to be protected by the claims appended hereto.
Claims (8)
1. A mechanism for realizing wiring and repressing a terminal firstly comprises a main body frame used for installing a wiring harness processing device and enabling a wiring harness to move inside, and is characterized in that a plurality of two-degree-of-freedom mechanical arm assemblies are arranged in the main body frame, so that a semi-finished wiring harness moves inside the wiring harness processing device according to procedures.
2. The mechanism for implementing wiring first and repress the terminal of claim 1, wherein the two-degree-of-freedom robot assembly comprises an upper robot assembly disposed above the main body frame, a transfer robot assembly disposed below the main body frame, and a lower robot assembly.
3. The mechanism for realizing wiring re-pressing of the terminal according to claim 2, wherein the wire harness processing device comprises a wire harness mounting plate, a terminal pressing machine, a waterproof plug threading machine, a wire twisting machine and a laser wire stripping machine which are arranged in the main body frame in sequence according to the process.
4. The mechanism for implementing wiring a repressurization terminal as claimed in claim 3, wherein the wiring harness mounting plate is disposed on the lower mechanical arm assembly and includes a stub clip for fixing a stub and a connector for connecting a stub.
5. The mechanism for realizing wiring re-pressing of the terminal firstly according to claim 4, wherein the lower mechanical arm assembly comprises a third X-axis sliding table and a Z-axis sliding table; the pencil mounting panel set up in on the Z axle slip table, in order to pass through the removal of third X axle slip table and Z axle slip table reachs the material loading position and installs semi-manufactured goods pencil to remove the operating position and handle semi-manufactured goods pencil.
6. The mechanism for realizing wiring re-pressing of the terminal firstly according to claim 5, wherein the transfer manipulator comprises a second X-axis sliding table and a second Y-axis sliding table, and a rotating arm and an electric clamping jaw are arranged on the second Y-axis sliding table.
7. The mechanism for implementing wiring first a re-press terminal of claim 6, wherein the upper robot arm assembly includes a first X-axis slide and a first Y-axis slide; and the first Y-axis sliding table is provided with a clamping device, a wire cutting device and a deflector rod device.
8. The mechanism for realizing wiring re-pressing of the terminal firstly according to claim 7 is characterized in that a power distribution cabinet is further arranged at the bottom of the main body frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021552213.2U CN212648703U (en) | 2020-07-30 | 2020-07-30 | Mechanism for realizing wiring first and pressing terminal again |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021552213.2U CN212648703U (en) | 2020-07-30 | 2020-07-30 | Mechanism for realizing wiring first and pressing terminal again |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212648703U true CN212648703U (en) | 2021-03-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021552213.2U Active CN212648703U (en) | 2020-07-30 | 2020-07-30 | Mechanism for realizing wiring first and pressing terminal again |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212648703U (en) |
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2020
- 2020-07-30 CN CN202021552213.2U patent/CN212648703U/en active Active
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Effective date of registration: 20211026 Granted publication date: 20210302 |
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Date of cancellation: 20220510 Granted publication date: 20210302 |
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Effective date of registration: 20220726 Address after: 100144 room c-0597, floor 2, building 3, yard 30, Shixing street, Shijingshan District, Beijing (cluster registration) Patentee after: Beijing muyue Intelligent Technology Co.,Ltd. Address before: 100176 102, block C, building 2, Beidou navigation Industrial Park, 8 Kechuang 12th Street, Yizhuang Economic Development Zone, Daxing District, Beijing Patentee before: Beijing mingnanhui Technology Co.,Ltd. |