CN212639729U - Remote diagnosis and remote control marking device and circuit for self-propelled trolley sliding contact line - Google Patents
Remote diagnosis and remote control marking device and circuit for self-propelled trolley sliding contact line Download PDFInfo
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- CN212639729U CN212639729U CN202020914899.9U CN202020914899U CN212639729U CN 212639729 U CN212639729 U CN 212639729U CN 202020914899 U CN202020914899 U CN 202020914899U CN 212639729 U CN212639729 U CN 212639729U
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Abstract
The utility model relates to a remote diagnosis technical field, concretely relates to dolly wiping line remote diagnosis remote control mark device and circuit by oneself. The self-propelled trolley sliding contact line remote diagnosis remote control marking device comprises a remote inspection device, a marking device and a remote diagnosis circuit; the remote inspection device comprises a main bracket, an adjusting bracket and an electric control box; the main support pass through fixing bolt A and be fixed with proper motion dolly frame, main support and regulation support pass through fixing bolt B and be connected fixedly, main support, regulation support between connect the regulating plate, main support, the angle of adjusting between the support adjust through the bolt hole site on the regulating plate. The utility model discloses increased the mark system of electro-magnet as the power supply, adopted remote control mode control, the remote control distance is long, and the interference killing feature is strong, satisfies the inside demand of using of factory building. The utility model discloses make things convenient for the later stage unified to maintain the mark point, it is with low costs, improve the security.
Description
Technical Field
The utility model relates to a dolly wiping line remote diagnosis remote control mark device and circuit by oneself belongs to remote diagnosis technical field.
Background
The engine is transported and is moved dolly ground clearance 8 meters by oneself, hangs the aluminium rail by the factory building steel structure rack down, hangs in the aluminium rail by oneself the dolly and obtains the electric energy from the inboard wiping line of aluminium rail and realize walking and the lift action of electric block on the dolly in the aluminium rail. The trolley wire on the inner side of the aluminum rail is worn and deformed due to long-term use, and needs to be checked and diagnosed regularly. There are generally two ways to check the diagnostic trolley line:
firstly utilize 3 meters ladders to place to 5 meters apart from ground after the outage, on the protective screen of 3 meters high apart from the wiping line, the personnel step on the ladder top and inspect the diagnosis. This method requires 2 people to do and one person to check one person for protection. The trolley line can only be checked about 1.5 meters at each time, the ladder position needs to be frequently replaced, and the detection cannot be carried out in a feeding and discharging area without a protective net, so that certain potential safety hazards exist.
And secondly, after the power failure, the personnel use the ladder to step on the self-propelled trolley, the personnel below withdraw the ladder and loosen the brake of the self-propelled trolley to push the self-propelled trolley, and the personnel above use the self-propelled trolley as a carrier to carry out the inspection and diagnosis of the sliding contact line. This method requires 2 people to do and one person to check one cart. Because other occupation self-propelled trolleys are arranged on the aluminum rail, the trolley lines with the length of about 5 meters can be checked each time, the self-propelled trolleys need to be frequently replaced by inspectors, and great potential safety hazards exist.
The high-altitude high-voltage cable inspection robot is used for inspection of high-altitude high-voltage cables and cannot be applied to inspection of sliding contact lines of a self-propelled trolley. The reason is as follows: 1. the special high-voltage cable line is designed, the automatic trolley is not suitable for being installed and used on an aluminum rail of the automatic trolley, 2, the battery is needed for power supply, the automatic trolley needs to be frequently disassembled and charged, 3, the operation is complex and 4, the marking function is omitted, 5, the manufacturing cost is high, 6, a power device needs to be additionally arranged, and the working power consumption is high.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a self-propelled trolley sliding contact line remote diagnosis remote control marking device, which comprises a remote inspection device and a marking device;
the remote inspection device comprises a main bracket, an adjusting bracket and an electric control box; the main support is fixed with the self-propelled trolley frame through a fixing bolt A, the main support and the adjusting support are fixedly connected through a fixing bolt B, an adjusting plate is connected between the main support and the adjusting support, and the angle between the main support and the adjusting support is adjusted through a bolt hole position on the adjusting plate; the camera support is fixed at the tail end of the adjusting support, the wireless camera is installed at the top end of the camera support, the electric control box is installed on the main support, and the electric control box is provided with a 220v power supply interface, an electromagnet power supply interface, a power supply indicator lamp, a remote control receiving plate antenna and a camera power supply interface;
the marking device comprises an electromagnet main support and an electromagnet, the electromagnet main support is connected with a frame beam below an aluminum rail of the self-propelled trolley through a fixing bolt C, the electromagnet is installed on the vertical part of the electromagnet main support, the lower end of the electromagnet is an electrified retraction end, the upper end of the electromagnet extends out for electrification, the upper end of the electromagnet is connected with a marking connecting plate, a pen container is installed at the tail end of the marking connecting plate, and a marking pen is inserted into the pen container.
Furthermore, the plane of the 220v power interface, the electromagnet power interface and the power indicator lamp is perpendicular to the plane of the adjusting bracket.
The utility model discloses protect a dolly wiping line remote diagnosis circuit by oneself simultaneously, including binding post, camera power module, remote control receiver, binding post connect gradually 220v power source, 5A fuse union coupling power indicator's L end, remote control receiver's input L end, camera power module's input L end, AC220v power through 220v power source butt joint back zero line parallel connection respectively insert power indicator's N end, remote control receiver's N end, camera power module input N end; the output N end and the output L end of the remote control receiver are connected with an electromagnet power interface inside the electric control box through power lines, the outer end of the electromagnet power interface is connected with an electromagnet through a plug and a power line, the output end of the camera power module is connected with a camera power interface inside the electric control box through the power line, and the outer end of the camera power interface is connected with a wireless camera through the plug and the power line.
The utility model has the advantages as follows:
firstly, personnel can follow the removal of proper motion dolly and look over the wiping line state long-rangely on ground to usable remote controller control marker pen marks this section problem area when ground inspection diagnostician finds that a certain section wiping line goes wrong, makes things convenient for later stage centralized processing, avoids the risk of high altitude inspection diagnostic operation simultaneously, reduces operation personnel quantity. The following technical problems are solved: 1. the prior art device is not suitable for the problem of aluminium rail installation. 2. The prior art device needs battery power supply, needs to dismantle the charging problem. 3. The prior art device is cumbersome to use. 4. The prior art devices do not have the problem of the problem point marking function. 5. The prior art device has the problem of high manufacturing cost. 6. The prior art needs to be equipped with a power device, and the power consumption is high.
And secondly, the trolley is directly connected with a self-propelled trolley frame beam without adopting rail installation and operation, so that the trolley can be comprehensively inspected along with the trolley. Meanwhile, the later maintenance work brought by the installation of a track mode is avoided, and the utility model does not need a power device and reduces the energy consumption.
Thirdly, the utility model discloses utilize the power of wiping line to supply power, need not battery powered, avoid charging repeatedly and bring the waste of time, eliminate the later maintenance cost that battery powered brought. After the installation, the disassembly is not needed, the normal operation of the equipment is not influenced, and the uninterrupted operation can be carried out for 24 hours.
And fourthly, connection and image viewing are not required to be carried out by special terminal equipment, the image viewing work can be finished by using a common mobile phone, special software is not required to be developed, a complex software using method is not required to be mastered, and the mobile phone is convenient to use and has no threshold.
And fifthly, a marking system with an electromagnet as a power source is added, the marking system is controlled in a remote control mode, the remote control distance is long, the anti-interference capability is strong, and the requirement for using the interior of a factory building is met. The mark points are conveniently maintained in a unified mode in the later period.
Sixthly, the cost is low, and compared with the product in the same field, the cost is reduced by more than 99 percent.
And seventhly, the safety is improved, and potential safety hazards caused by high-altitude maintenance operation are avoided.
Drawings
FIG. 1 is a front view of a remote inspection unit;
FIG. 2 is a right side view of the remote inspection device;
FIG. 3 is a top view of the remote inspection device;
FIG. 4 is a front view of the marking device;
FIG. 5 is a right side view of the marking device;
FIG. 6 is a top view of the marking device;
fig. 7 is a self-propelled trolley line remote diagnosis circuit.
Wherein: 1. the remote control camera comprises a main support, 2, an electromagnet main support, 3, an electromagnet, 4, an electrical control box, 5, a wireless camera, 11, an adjusting support, 12, a camera support, 13, fixing bolts A, 21, a mark connecting plate, 22, a pen container, 23, a mark pen, 24, bolts C, 41, 220v power interfaces, 42, an electromagnet power interface, 43, a power indicator lamp, 44, a remote control receiving board antenna, 45 and a camera power interface.
Detailed Description
The invention will be further explained and explained with reference to the drawings.
As shown in fig. 1-7: a self-propelled trolley sliding contact line remote diagnosis remote control marking device comprises a remote inspection device and a marking device; the remote inspection device comprises a main bracket 1, an adjusting bracket 11 and an electric control box 4; the main support 1 is fixed with a self-propelled trolley frame through a fixing bolt A13, the main support 1 is fixedly connected with an adjusting support 11 through a bolt B, an adjusting plate is connected between the main support 1 and the adjusting support 11, and the angle between the main support 1 and the adjusting support 11 is adjusted through a bolt hole position on the adjusting plate; the camera support 12 is fixed at the tail end of the adjusting support 11, the wireless camera 5 is installed at the top end of the camera support 12, the electric control box 4 is installed on the main support 1, and the electric control box 4 is provided with a 220v power supply interface 41, an electromagnet power supply interface 42, a power supply indicator lamp 43, a remote control receiving board antenna 44 and a camera power supply interface 45; the marking device comprises an electromagnet main support 2 and an electromagnet 3, wherein the electromagnet main support 2 is connected with a frame beam below an aluminum rail of the self-propelled trolley through a bolt C24, the electromagnet 3 is arranged in the vertical part of the electromagnet main support 2, the lower end of the electromagnet 3 is an electrified retraction end, the upper end of the electromagnet 3 is an electrified extension end, the upper end of the electromagnet 3 is connected with a marking connecting plate 21, the tail end of the marking connecting plate 21 is provided with a pen container 22, and a marking pen 23 is inserted into the pen container 22; the plane of the 220v power interface 41, the electromagnet power interface 42 and the power indicator lamp 43 is perpendicular to the plane of the adjusting bracket 11.
A trolley line remote diagnosis circuit of a self-propelled trolley comprises a wiring terminal 46, a camera power supply module 48 and a remote control receiver 49, wherein the wiring terminal 46 is sequentially connected with a 220v power supply interface 41 and a 5A fuse tube 47, the 5A fuse tube 47 is connected with an L end of a power supply indicator lamp 43, an input L end of the remote control receiver 49 and an input L end of the camera power supply module 48, and a zero line of an AC220v power supply which is butted by the 220v power supply interface 41 is respectively connected with an N end of the power supply indicator lamp 43, an N end of the remote control receiver 49 and an input N end of the camera power supply module 48 in parallel;
the output N end and the output L end of the remote control receiver 49 are connected with the electromagnet power interface 42 inside the electric control box 4 through power lines, the outer end of the electromagnet power interface 42 is connected with the electromagnet 3 through a plug and a power line, the output end of the camera power module 48 is connected with the camera power interface 45 inside the electric control box 4 through the power line, and the outer end of the camera power interface 45 is connected with the wireless camera 5 through the plug and the power line.
The utility model discloses installation method:
the main support 1 is fixed with a self-propelled trolley frame by eight fixing bolts A13, the main support 1 is fixedly connected with an adjusting support 11 by fixing bolts B, meanwhile, the adjusting plate is used for fixing the main support 1 and the adjusting support 11 by fixing bolts B respectively, the angle between the main support 1 and the adjusting support 11 is changed by taking the fixing bolts B as vertexes according to the position change of bolt holes on the adjusting plate, a camera support 12 is fixed at the tail end of the adjusting support 11, a wireless camera 5 is installed at the top end of the camera support 12, an electric control box 4 is installed on the main support 1 through bolts, a 220v power interface 41 is ensured in the direction during installation, an electromagnet power interface 42, a plane where a power indicator lamp 43 is located is perpendicular to one side of the adjusting support 11 as the best, and a.
The marking device is characterized in that an electromagnet main support 2 is connected with a frame beam below an aluminum rail of the self-propelled trolley through four fixing bolts 24, an electromagnet 3 is installed in the vertical portion of the electromagnet main support 2, the lower end of the electromagnet 3 is an electrified retraction end, the upper end of the electromagnet 3 is an electrified extension end, the upper end of the electromagnet 3 is connected with a marking connecting plate 21, the tail end of the marking connecting plate 21 is provided with a pen container 22, and a marking pen 23 is inserted into the pen container 22 to form a set of marking device.
The utility model discloses electric principle:
the internal electrical principle is as follows: an AC220v power supply is obtained through a self-propelled trolley power supply terminal 46, the AC220v power supply is connected with a 5A fuse tube 47 in series through a 220v power supply interface 41, and currents flowing out of the 5A fuse tube 47 are connected in parallel to the L end of a power supply indicator lamp 43, the input L end of a remote control receiver 49 and the input L end of a camera power supply module 48 respectively. The zero line of the AC220v power supply is connected in parallel to the N end of the power indicator 43, the N end of the remote control receiver 49 and the input N end of the camera power module 48 respectively after being connected with the 220v power interface 41.
The connection enables the power indicator lamp 43 to be turned on as a power on indication after the electrical control box is powered on, the camera power module 48 starts to work to output the DC12v power, and the remote control receiver 49 enters a standby state to wait for the remote control to be triggered.
Peripheral electrical principle: the output N end and the output L end of the remote control receiver 49 are connected with the electromagnet power supply port 42 in the electric control box 4 through power lines, and the outer end of the electromagnet power supply port 42 is connected with the electromagnet 3 through a plug and the power lines. The output end of the camera power supply module 48 is connected with the camera power supply interface 45 inside the electric control box 4 through a power line, and the outer end of the camera power supply interface 45 is connected with the wireless camera 5 through a plug and the power line.
After the parts are connected, the wireless camera 5 starts to work to shoot a trolley line state picture after the system is powered on, at the moment, the remote controller button is pressed to drive the electromagnet 3 to stretch, the mark connecting plate 21 and the pen container 22 are driven by the stretching of the electromagnet 3 to lift upwards, and the mark pen 23 in the pen container 22 is placed to paint colors on the lower edge of the aluminum rail.
After the system is successfully powered on, the WIFI function of the mobile phone is started, mobile phone software CamHi is started to be connected with the wireless camera 5, real-time transmission of pictures is achieved through point-to-point WIFI network direct connection, and other internet support is not needed.
The remote control system supports the remote control distance of 1500 meters farthest, has no dead angle remote control in the range of a factory building, and has excellent anti-interference capability.
The foregoing embodiments are provided for illustration and description of the invention and are not intended to limit the invention to the described embodiments. Furthermore, it will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that many more modifications and variations are possible in light of the teaching of the present invention and are within the scope of the invention as claimed.
Claims (2)
1. A remote diagnosis and remote control marking device for a trolley line of a self-propelled trolley is characterized by comprising a remote inspection device, a marking device and a remote diagnosis circuit;
the remote inspection device comprises a main bracket (1), an adjusting bracket (11) and an electric control box (4); the automatic trolley is characterized in that the main support (1) is fixed with a self-propelled trolley frame through a fixing bolt A (13), the main support (1) is fixedly connected with an adjusting support (11) through a fixing bolt B, an adjusting plate is connected between the main support (1) and the adjusting support (11), a camera support (12) is fixed at the tail end of the adjusting support (11), a wireless camera (5) is installed at the top end of the camera support (12), the electric control box (4) is installed on the main support (1), and the electric control box (4) is provided with a 220v power interface (41), an electromagnet power interface (42), a power indicator lamp (43), a remote control receiving plate antenna (44) and a camera power interface (45);
the marking device comprises an electromagnet main support (2) and an electromagnet (3), wherein the electromagnet main support (2) is connected with a frame beam below an aluminum rail of the self-propelled trolley through a fixing bolt C (24), the electromagnet (3) is installed on the vertical part of the electromagnet main support (2), the lower end of the electromagnet (3) is an electrified retraction end, the upper end of the electromagnet (3) is an electrified extension end, the upper end of the electromagnet (3) is connected with a marking connecting plate (21), the tail end of the marking connecting plate (21) is provided with a pen container (22), and a marking pen (23) is inserted into the pen container (22);
the remote diagnosis circuit comprises a wiring terminal (46), a camera power supply module (48) and a remote control receiver (49), wherein the wiring terminal (46) is sequentially connected with a 220v power supply interface (41) and a 5A fuse tube (47), the 5A fuse tube (47) is connected with an L end of a power supply indicator lamp (43), an input L end of the remote control receiver (49) and an input L end of the camera power supply module (48), and a zero line of an AC220v power supply is connected in parallel to be respectively connected with an N end of the power supply indicator lamp (43), an N end of the remote control receiver (49) and an input N end of the camera power supply module (48) after being butted by the 220v power supply interface (41);
the output N end and the L end of the remote control receiver (49) are connected with the electromagnet power interface (42) inside the electric control box (4) through power lines, the outer end of the electromagnet power interface (42) is connected with the electromagnet (3) through a plug and a power line, the output end of the camera power module (48) is connected with the camera power interface (45) inside the electric control box (4) through the power line, and the outer end of the camera power interface (45) is connected with the wireless camera (5) through the plug and the power line.
2. The remote diagnosis and remote control marking device of the trolley line as claimed in claim 1, wherein the plane of the 220v power interface (41), the electromagnet power interface (42) and the power indicator lamp (43) is perpendicular to the plane of the adjusting bracket (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020914899.9U CN212639729U (en) | 2020-05-27 | 2020-05-27 | Remote diagnosis and remote control marking device and circuit for self-propelled trolley sliding contact line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020914899.9U CN212639729U (en) | 2020-05-27 | 2020-05-27 | Remote diagnosis and remote control marking device and circuit for self-propelled trolley sliding contact line |
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| Publication Number | Publication Date |
|---|---|
| CN212639729U true CN212639729U (en) | 2021-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020914899.9U Active CN212639729U (en) | 2020-05-27 | 2020-05-27 | Remote diagnosis and remote control marking device and circuit for self-propelled trolley sliding contact line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212639729U (en) |
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- 2020-05-27 CN CN202020914899.9U patent/CN212639729U/en active Active
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