CN212635442U - Stainless steel sand blasting machine - Google Patents
Stainless steel sand blasting machine Download PDFInfo
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- CN212635442U CN212635442U CN202020838392.XU CN202020838392U CN212635442U CN 212635442 U CN212635442 U CN 212635442U CN 202020838392 U CN202020838392 U CN 202020838392U CN 212635442 U CN212635442 U CN 212635442U
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Abstract
The utility model provides a stainless steel sand blasting machine, which comprises a frame, a conveying mechanism, a cleaning mechanism, a drying mechanism, a sand blasting mechanism, a sand box and a residual sand recycling mechanism, wherein the cleaning mechanism cleans stainless steel through a water spray gun and a first cleaning roller, the drying mechanism dries the cleaned wet stainless steel, a plurality of distance measuring sensors in the sand blasting mechanism can adjust the distance between each sand blasting gun and the stainless steel at the corresponding position, the residual sand recycling mechanism can recycle the residual sand, the problem that the stainless steel sand blasting machine in the prior art can not automatically adjust the height of the sand blasting gun according to requirements, so that the distance between the sand blasting gun and each part of the stainless steel is different, and the surface of the stainless steel part to be processed with dust, impurities and stains on the surface and the conveying belt can not be cleaned, so that the technical problems of poor sand blasting effect and low efficiency are caused.
Description
Technical Field
The utility model belongs to the technical field of the stainless steel processing, concretely relates to stainless steel sand blasting machine.
Background
In the technical field of stainless steel processing, sand blasting treatment on stainless steel is a key link, a stainless steel sand blasting machine is common equipment in stainless steel processing, the sand blasting quality of the stainless steel sand blasting machine in the prior art is poor, sand blasting efficiency is low, the heights of different parts of some stainless steel are different, the height of a sand blasting gun cannot be automatically adjusted according to requirements by the stainless steel sand blasting machine in the prior art, the distances between the sand blasting gun and the parts of the stainless steel are different, sand blasting effect is poor, dust impurities and stains are arranged on the surface of a stainless steel part to be processed and the surface of a conveying belt, sand blasting quality can be greatly influenced if cleaning treatment is not carried out before sand blasting treatment, rework treatment is needed, working efficiency is greatly reduced, inevitable reduction of working efficiency can be caused if manual cleaning treatment is carried out, and manpower is wasted.
Therefore, a stainless steel sand blasting machine which can automatically adjust the height of a sand blasting gun according to the height of stainless steel and can automatically clean stainless steel and a conveying belt is needed in the technical field of stainless steel processing.
SUMMERY OF THE UTILITY MODEL
In order to overcome the technical problem, the utility model provides a stainless steel sand blasting machine, which comprises a frame, a sand box and a sand blasting mechanism, and further comprises a conveying mechanism, a cleaning mechanism, a drying mechanism and a residual sand recycling mechanism which are fixed on the frame, wherein the cleaning mechanism is positioned at the left end of the drying mechanism, the drying mechanism is positioned at the left end of the sand blasting mechanism, and the conveying mechanism controls a stainless steel piece to be processed to move from left to right; the machine base is provided with a drainage pipeline, the upper end of the drainage pipeline is communicated with the cleaning mechanism, and the lower end of the drainage pipeline is positioned at the bottom of the machine base; the conveying mechanism comprises a first motor, two belt wheels and a conveying belt, wherein the output end of the first motor is connected with one of the belt wheels, and the belt wheels are connected with the conveying belt; the cleaning mechanism comprises a plurality of water spray guns, a first cleaning roller and a second motor, the second motor is connected with the first cleaning roller, the first cleaning roller is positioned above the conveying belt, and the surface of the first cleaning roller can be contacted with the upper surface of the stainless steel piece to be processed; the drying mechanism comprises a plurality of air guns; the sand blasting mechanism comprises a fixed plate, a plurality of air cylinders, a plurality of sand blasting guns and a plurality of distance measuring sensors, the air cylinders are fixed above the fixed plate, guide rods are arranged below the air cylinders, the guide rods penetrate through the fixed plate, the sand blasting guns are fixed at the lower ends of the guide rods, the air cylinders control the sand blasting guns to move up and down by stretching the guide rods, the distance measuring sensors are respectively and electrically connected with the input ends of independent microprocessors, and the output ends of the microprocessors are respectively and electrically connected with the corresponding air cylinders; the sand box is connected with the sand-blasting gun through a conveying pipe; the mechanism is retrieved to surplus sand includes fortune sand pipeline, surplus sand bin, third motor and second cleaning roller, the one end of fortune sand pipeline communicate in surplus sand bin, the fortune sand pipeline other end communicate in the sand box, the second cleaning roller rotate connect in the frame is located surplus sand bin top, the second cleaning roller connect in the output of third motor, the second cleaning roller with the bottom of conveyer belt contacts mutually.
Further, the cleaning mechanism, the drying mechanism and the sand blasting mechanism are all box structures.
Further, the distance measuring sensor is fixed at the lower end of the sand blasting gun.
Furthermore, a supporting foot rest is arranged at the bottom of the machine seat.
Further, the water spraying gun is connected with an external tap water pipeline through a liquid inlet valve or a liquid inlet pump.
Further, the air gun is connected with an external fan heater through an air inlet valve or an air inlet pump.
Further, the surfaces of the first cleaning roller and the second cleaning roller are provided with hairbrushes.
Furthermore, the sand conveying pipeline is provided with a sand pumping pump which can pump the residual sand to the sand box from bottom to top.
The sand pump is provided with a starting switch, the residual sand storage tank is provided with a positioning sensor on the inner surface, the positioning sensor is connected to the input end of the controller, and the output end of the controller is connected with the starting switch of the sand pump; when the surplus sand storage capacity reaches the preset height of the positioning sensor, the sand pumping pump is started and transports the surplus sand back to the sand box, and the power consumption is reduced.
The utility model discloses the beneficial effect who produces is: the stainless steel sand blasting machine is simple in structure and high in sand blasting efficiency, the surface to be blasted, namely the upper surface, of a stainless steel piece to be processed is cleaned through the cleaning mechanism, then the wet stainless steel piece to be processed is dried through the drying mechanism and then sent to the sand blasting mechanism for sand blasting, the upper surface of the stainless steel piece to be processed is cleaned before sand blasting is carried out, rework or scrapping caused by unsatisfactory sand blasting quality due to stains on the upper surface of the stainless steel piece to be processed is avoided, the sand blasting efficiency is improved, the distance between each sand blasting gun and the stainless steel is adjusted by ranging the ranging sensors arranged on the sand blasting mechanism to range at each position of the upper surface of the stainless steel, the sand blasting effect is ensured, the problem that the sand blasting effect is unsatisfactory due to the fact that the positions of each part of the upper surface of the stainless steel are highly different is avoided, the recovery mechanism cleans residual sand which is not easy to fall on a conveying belt to the residual sand storage box through the second cleaning, the residual sand on the conveying belt is prevented from influencing the work of the conveying belt, the contact surface of the conveying belt and the next stainless steel part to be processed is kept clean, the residual sand is recycled, and the working efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural perspective view of the present invention;
fig. 2 is a schematic structural plan view of the present invention;
FIG. 3 is a schematic structural view of the cleaning mechanism of the present invention;
fig. 4 is a schematic structural view of the drying mechanism of the present invention;
wherein, 1, a machine base; 2. a conveying mechanism; 3. a cleaning mechanism; 4. a drying mechanism; 5. a sand blasting mechanism; 6. A sand box; 7. a residual sand recovery mechanism; 11. a water discharge pipeline; 12. a supporting foot rest; 21. a first motor; 22. A pulley; 23. a conveyor belt; 31. a water spray gun; 32. a first cleaning roller; 33. a second motor; 41. an air gun; 51. a fixing plate; 52. a cylinder; 53. a guide bar; 54. a sand blasting gun; 541. a ranging sensor; 71. A sand conveying pipeline; 72. a residual sand storage tank; 73. a third motor; 74. a second cleaning roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings.
Fig. 1-4 show that the utility model provides a stainless steel sandblasting machine, which comprises a frame 1, a sand box and a sandblasting mechanism 5, and further comprises a conveying mechanism 2 fixed on the frame 1, a cleaning mechanism 3, a drying mechanism 4 and a residual sand recycling mechanism 7, wherein the cleaning mechanism 3 is positioned at the left end of the drying mechanism 4, the drying mechanism 4 is positioned at the left end of the sandblasting mechanism 5, and the conveying mechanism 2 controls the stainless steel piece to be processed to move from left to right; the base 1 is provided with a drainage pipeline 11, the upper end of the drainage pipeline 11 is communicated with the cleaning mechanism 3, and the lower end of the drainage pipeline 11 is positioned at the bottom of the base 1; the conveying mechanism 2 comprises a first motor 21, two belt wheels 22 and a conveying belt 23, wherein the output end of the first motor 21 is connected with one of the belt wheels 22, and the belt wheel 22 is connected with the conveying belt 23; the cleaning mechanism 3 comprises a plurality of water spray guns 31, a first cleaning roller 32 and a second motor 33, the second motor 33 is connected with the first cleaning roller 32, the first cleaning roller 32 is positioned above the conveying belt 23, and the surface of the first cleaning roller 32 can be contacted with the upper surface of the stainless steel piece to be processed; the drying mechanism 4 comprises a plurality of air lances 41; the sand blasting mechanism 5 comprises a fixing plate 51, a plurality of air cylinders 52, a plurality of sand blasting guns 54 and a plurality of distance measuring sensors 541, wherein the air cylinders 52 are fixed above the fixing plate 51, guide rods 53 are arranged below the air cylinders 52, the guide rods 53 penetrate through the fixing plate 51, the sand blasting guns 54 are fixed at the lower ends of the guide rods 53, the air cylinders 52 control the sand blasting guns 54 to move up and down by stretching the guide rods 53, each distance measuring sensor 541 is electrically connected with the input end of an independent microprocessor, and the output end of each microprocessor is electrically connected with the corresponding air cylinder 52; the sand box 6 is connected with a sand-blasting gun 54 through a material conveying pipe; the residual sand recycling mechanism 7 comprises a sand conveying pipeline 71, a residual sand storage tank 72, a third motor 73 and a second cleaning roller 74, one end of the sand conveying pipeline 71 is communicated with the residual sand storage tank 72, the other end of the sand conveying pipeline 71 is communicated with the sand box 6, the second cleaning roller 74 is rotatably connected to the machine base 1 and is positioned above the residual sand storage tank 72, the second cleaning roller 74 is connected to the output end of the third motor 73, and the second cleaning roller 74 is in contact with the bottom of the conveying belt 23.
The cleaning mechanism 3, the drying mechanism 4 and the sand blasting mechanism 5 are all box structures.
The distance measuring sensor 541 is fixed to the lower end of the sand blast gun 54.
The bottom of the machine base 1 is provided with a supporting foot rest 12.
The water spraying gun 31 is connected with an external tap water pipeline through a liquid inlet valve or a liquid inlet pump, and the water spraying gun 31 is positioned above the conveying mechanism 2 and can spray water on the upper surface of the stainless steel.
The air gun 41 is connected with an external fan heater through an air inlet valve or an air inlet pump, and the air gun 41 is arranged above the conveying mechanism 2 and can perform air injection treatment on the upper surface of the stainless steel.
The first cleaning roller 32 and the second cleaning roller 74 are provided with fur brushes on their surfaces.
The sand conveying pipe 71 is provided with a sand pump which can pump the residual sand from bottom to top to the sand box 6.
The sand pump is characterized by further comprising a master controller, each microprocessor is electrically connected with the master controller, the sand pump is provided with a starting switch, the inner surface of the residual sand storage tank 72 is provided with a positioning sensor, the positioning sensor is connected with the input end of the master controller, and the output end of the master controller is connected with the starting switch of the sand pump; when the surplus sand storage capacity reaches the preset height of the positioning sensor, the sand pumping pump is started and conveys the surplus sand back to the sand box 6, and the power consumption is reduced.
The working mode is as follows: the working personnel places the stainless steel piece to be processed above the conveying belt 23 of the conveying mechanism 2, the first motor 21 is started and drives the belt wheel 22 to rotate, the belt wheel 22 enables the conveying belt 23 to work, when the stainless steel is conveyed to the cleaning mechanism, the water spray gun 31 sprays water on the upper surface of the stainless steel, the second motor 33 is started and drives the first cleaning roller 32 to rotate, the wet stainless steel is conveyed to the first cleaning roller 32 to be cleaned, then the cleaned wet stainless steel is conveyed to the drying mechanism 4, the air spray gun 41 connected to an external fan heater sprays air on the upper surface of the stainless steel, then the stainless steel is conveyed to the sand blasting mechanism 5 to be subjected to sand blasting, each distance measuring sensor 541 in the sand blasting mechanism 5 respectively measures the vertical distance between the stainless steel and the part of the upper surface of the stainless steel below the distance measuring sensor 541 in real time, each distance measuring sensor 541 feeds back data to a microprocessor connected with the, each microprocessor controls each corresponding air cylinder 52 through the output end respectively, each air cylinder 52 adjusts the preset distance from the sand blasting gun 54 to the distance measuring sensor 541 through the guide rod 53, the distance between each sand blasting gun 54 and each part of the stainless steel is guaranteed to be consistent all the time, the stainless steel after the sand blasting operation is finished is conveyed out to the sand blasting mechanism and is unloaded by workers, the conveying belt 23 with residual sand on the surface is cleaned by the second cleaning roller 74, the residual sand falls into the residual sand storage tank 72, and the residual sand in the residual sand storage tank 72 is conveyed back to the sand box 6 for recycling through the sand conveying pipeline 71 by the sand pump operation.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "left", "right", "upper", "lower" and the like as used herein are for illustrative purposes only.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (9)
1. A stainless steel sandblasting machine comprises a machine base, a sand box and a sandblasting mechanism, and is characterized by further comprising a conveying mechanism, a cleaning mechanism, a drying mechanism and a residual sand recycling mechanism, wherein the conveying mechanism, the cleaning mechanism, the drying mechanism and the residual sand recycling mechanism are fixed on the machine base; the machine base is provided with a drainage pipeline, the upper end of the drainage pipeline is communicated with the cleaning mechanism, and the lower end of the drainage pipeline is positioned at the bottom of the machine base; the conveying mechanism comprises a first motor, two belt wheels and a conveying belt, wherein the output end of the first motor is connected with one of the belt wheels, and the belt wheels are connected with the conveying belt; the cleaning mechanism comprises a plurality of water spray guns, a first cleaning roller and a second motor, the second motor is connected with the first cleaning roller, the first cleaning roller is positioned above the conveying belt, and the surface of the first cleaning roller can be contacted with the upper surface of the stainless steel piece to be processed; the drying mechanism comprises a plurality of air guns; the sand blasting mechanism comprises a fixed plate, a plurality of air cylinders, a plurality of sand blasting guns and a plurality of distance measuring sensors, the air cylinders are fixed above the fixed plate, guide rods are arranged below the air cylinders, the guide rods penetrate through the fixed plate, the sand blasting guns are fixed at the lower ends of the guide rods, the air cylinders control the sand blasting guns to move up and down by stretching the guide rods, the distance measuring sensors are respectively and electrically connected with the input ends of independent microprocessors, and the output ends of the microprocessors are respectively and electrically connected with the corresponding air cylinders; the sand box is connected with the sand-blasting gun through a conveying pipe; the mechanism is retrieved to surplus sand includes fortune sand pipeline, surplus sand bin, third motor and second cleaning roller, the one end of fortune sand pipeline communicate in surplus sand bin, the fortune sand pipeline other end communicate in the sand box, the second cleaning roller rotate connect in the frame is located surplus sand bin top, the second cleaning roller connect in the output of third motor, the second cleaning roller with the bottom of conveyer belt contacts mutually.
2. The stainless steel blasting machine according to claim 1, wherein the cleaning mechanism, the drying mechanism and the blasting mechanism are all of a box structure.
3. The stainless steel blasting machine of claim 1, wherein the ranging sensor is fixed to a lower end of the blasting gun.
4. The stainless steel blasting machine according to claim 1, wherein a supporting foot is provided at the bottom of the machine base.
5. The stainless steel blasting machine according to claim 1, wherein the water lance is connected to an external tap water pipe by a liquid inlet valve or a liquid inlet pump.
6. The stainless steel blasting machine according to claim 1, wherein the air lance is connected to an external fan heater through an air intake valve or an air intake pump.
7. The stainless steel blasting machine of claim 1, wherein the first and second cleaning rollers are provided with bristles on their surfaces.
8. The stainless steel blasting machine according to claim 1, wherein the sand conveying pipe is provided with a sand pump for pumping the remaining sand from bottom to top to the sand box.
9. The stainless steel sandblasting machine as claimed in claim 8, further comprising a master controller, wherein each microprocessor is electrically connected with the master controller, the sandblasting pump is provided with a start switch, the residual sand storage tank is provided with a positioning sensor on the inner surface, the positioning sensor is connected to the input end of the controller, and the output end of the controller is connected with the start switch of the sandblasting pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020838392.XU CN212635442U (en) | 2020-05-19 | 2020-05-19 | Stainless steel sand blasting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020838392.XU CN212635442U (en) | 2020-05-19 | 2020-05-19 | Stainless steel sand blasting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212635442U true CN212635442U (en) | 2021-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020838392.XU Active CN212635442U (en) | 2020-05-19 | 2020-05-19 | Stainless steel sand blasting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212635442U (en) |
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2020
- 2020-05-19 CN CN202020838392.XU patent/CN212635442U/en active Active
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