Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a flowchart of a first method for manufacturing a heat dissipation module according to a first embodiment of the present invention.
Fig. 1-1 is a schematic cross-sectional view of a first carrier plate coated with bonding glue according to a first embodiment of the present invention.
Fig. 1-2 are schematic cross-sectional views illustrating a first metal plate attached to a first carrier according to a first embodiment of the present invention.
Fig. 1-3 are schematic cross-sectional views illustrating a first photosensitive dry film attached to a first metal plate according to a first embodiment of the present invention.
Fig. 1-4 are schematic cross-sectional views of a first photosensitive dry film after exposure and development according to a first embodiment of the present invention.
Fig. 1-5 are schematic cross-sectional views of an exposed first metal plate after etching according to a first embodiment of the present invention.
Fig. 2 is a schematic top view of a part of a first heat dissipation module according to a first embodiment of the present invention.
Fig. 3 is a flowchart of a manufacturing method of a second heat dissipation module according to a first embodiment of the present invention.
Fig. 3-1 is a schematic cross-sectional view of a second carrier plate coated with bonding glue according to a first embodiment of the present invention.
Fig. 3-2 is a schematic cross-sectional view illustrating a second metal plate attached to a second carrier according to a first embodiment of the present invention.
Fig. 3-3 are schematic cross-sectional views illustrating a second photosensitive dry film attached to a second metal plate according to a first embodiment of the present invention.
Fig. 3-4 are schematic cross-sectional views of the second photosensitive dry film after exposure and development according to the first embodiment of the present invention.
Fig. 3-5 are schematic cross-sectional views of the second metal plate after etching according to the first embodiment of the present invention.
Fig. 4 is a schematic top view of a part of a second heat dissipation module according to a first embodiment of the present invention.
Fig. 5 is a flowchart of a manufacturing method of a third heat dissipation module according to a first embodiment of the present invention.
Fig. 5-1 is a schematic cross-sectional view of a third carrier plate coated with bonding glue according to a first embodiment of the present invention.
Fig. 5-2 is a schematic cross-sectional view of a third metal plate attached to a third carrier plate according to a first embodiment of the present invention.
Fig. 5-3 are schematic cross-sectional views illustrating a third photosensitive dry film attached to a third metal plate according to a first embodiment of the present invention.
Fig. 5-4 are schematic cross-sectional views of a third photosensitive dry film after exposure and development according to a first embodiment of the present invention.
Fig. 5-5 are schematic cross-sectional views illustrating a third metal plate exposed on a third photosensitive dry film after etching according to a first embodiment of the present invention.
Fig. 5-6 are schematic cross-sectional views illustrating a fourth photosensitive dry film attached to a third metal plate after exposure and development according to a first embodiment of the present invention.
Fig. 5-7 are schematic cross-sectional views illustrating a third metal plate exposed on a fourth photosensitive dry film after etching according to a first embodiment of the present invention.
Fig. 6 is a schematic top view of a part of a third heat dissipation module according to a first embodiment of the present invention.
Fig. 7-1 is a schematic diagram of alignment cross-sectional view of the first heat dissipation module, the second heat dissipation module, and the third heat dissipation module according to the first embodiment of the present invention.
Fig. 7-2 is a schematic cross-sectional view of the first heat dissipation module, the second heat dissipation module, and the third heat dissipation module after being attached according to the first embodiment of the present invention.
Fig. 7-3 are schematic sectional views of the first heat dissipation module, the second heat dissipation module and the third heat dissipation module after being attached and cut according to the first embodiment of the present invention.
Fig. 8 is a schematic top view of the first heat dissipation module, the second heat dissipation module, and the third heat dissipation module according to the first embodiment of the present invention.
Fig. 9 is a schematic top view of the first heat dissipation module, the second heat dissipation module, and the third heat dissipation module after being attached and cut according to the first embodiment of the present invention.
In the figure:
11. a first carrier plate; 12. a first metal plate; 121. a micro flow channel outlet; 13. a first photosensitive dry film;
21. a second carrier plate; 22. a second metal plate; 221. a micro flow channel; 23. a second photosensitive dry film;
31. a third carrier plate; 32. a third metal plate; 321. an inlet of a micro-channel storage area; 322. a micro flow channel storage region; 33. a third photosensitive dry film; 34. and a fourth photosensitive dry film.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are used only for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms will be understood by those skilled in the art according to the specific circumstances.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being either a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model provides a preparation method of board-level fan-out type heat radiation structure, provide first metal sheet, second metal sheet and third metal sheet, in one side preparation microchannel export of third metal sheet, form first heat dissipation module, make a plurality of edges on the second metal sheet the microchannel that the thickness direction of second metal sheet runs through the second metal sheet, form second heat dissipation module, make microchannel memory area entry and the microchannel memory area that communicates with the microchannel memory area entry in one side of third metal sheet, form third heat dissipation module; and respectively connecting the first heat dissipation module, the third heat dissipation module and the second heat dissipation module in a surface mounting manner, so that the micro-channel storage area is communicated with the micro-channel outlet through the micro-channel, and then cutting to obtain the board-level fan-out type heat dissipation structure.
The utility model discloses a preparation method of board level fan-out type heat radiation structure adopts the form of board level permutation to make through the size advantage of combining the encapsulation of board level fan-out, and modularization board level fan-out type heat radiation structure can make each heat dissipation module of board level fan-out type heat radiation structure simultaneously, makes the production efficiency of heat radiation structure promote at double, has realized high efficiency, mass production, has promoted the cost advantage; the utility model discloses in, cooling fluid passes through the automatic miniflow of getting into of capillary action principle and stores in miniflow storage area, the cooling fluid storage in the miniflow storage area is full later in through the automatic miniflow of capillary action principle once more and says, and export through the miniflow and flow out automatically, wherein, miniflow storage area entry can be through other connecting pipes and miniflow way export intercommunication, realize cooling fluid's automatic cycle (whole circulation process need not to set up power devices such as micropump), initiatively dispel the heat to the chip that sets up in third metal sheet below, combine together with the passive radiating effect of metal sheet to the chip, can effectively improve the radiating effect of chip.
The following specific examples are provided to explain the method for manufacturing a board-level fan-out heat dissipation structure according to the present invention in detail.
Example one
In the embodiment, each heat dissipation module is prepared by pasting a photosensitive dry film, exposing, developing and etching.
A first heat dissipation module is prepared with reference to fig. 1:
s10a, as shown in fig. 1-1 and fig. 1-2, providing a first carrier 11 and a first metal plate 12, and attaching the first metal plate 12 to the first carrier 11 by a bonding adhesive;
s10b, as shown in fig. 1-3, attaching a first photosensitive dry film 13 on the first carrier 11;
s10c, as shown in fig. 1 to 4, performing exposure and development processing on the first photosensitive dry film 13 to expose an outlet region of the micro flow channel to be etched;
s10d, as shown in the figure 1-5, etching the exposed outlet area of the micro-channel to obtain a micro-channel outlet 121;
s10e, removing the residual first photosensitive dry film 13, and obtaining the first heat dissipation module shown in fig. 2.
Preparing a second heat dissipation module with reference to fig. 3:
s20a, as shown in fig. 3-1 and fig. 3-2, providing a second carrier 21 and a second metal plate 22, and attaching the second metal plate 22 to one side of the second carrier 21 by a bonding adhesive;
s20b, as shown in fig. 3-3, attaching a second photosensitive dry film 23 to a side of the second metal plate 22 away from the second carrier 21;
s20c, as shown in fig. 3-4, performing exposure and development processing on the second photosensitive dry film 23 to expose a micro flow channel region to be etched;
s20d, as shown in fig. 3-5, etching the exposed micro flow channel region to form a micro flow channel 221;
s20e, removing the residual second photosensitive dry film 23, and obtaining the second heat dissipation module shown in fig. 4.
A third heat dissipation module is prepared with reference to fig. 5:
s30a, as shown in fig. 5-1 and 5-2, providing a third carrier plate 31 and a third metal plate 32, and adhering the third metal plate 32 to one side of the third carrier plate 31 by bonding;
s30b, as shown in fig. 5-3, attaching a third photosensitive dry film 33 on a side of the third metal plate 32 away from the third carrier 31;
s30c, as shown in fig. 5-4, performing exposure and development processing on the third photosensitive dry film 33 to expose an inlet region of the micro flow channel storage region to be etched;
s30d, as shown in fig. 5-5, the exposed micro flow channel storage area inlet region is etched to form a micro flow channel storage area inlet 321.
S30e, removing the residual third photosensitive dry film 33, and attaching a fourth photosensitive dry film 34 on the third metal plate 32;
s30f, as shown in fig. 5 to 6, exposing and developing the fourth photosensitive dry film 34 to expose a region of the microchannel storage region adjacent to the microchannel storage region inlet 321;
s30g, as shown in fig. 5-7, etching the exposed region of the microchannel storage region to form a microchannel storage region 322 in communication with the microchannel storage region inlet 321;
s30h, removing the residual fourth photosensitive dry film 34, and obtaining the second heat dissipation module shown in fig. 6.
The first heat dissipation module, the second heat dissipation module and the third heat dissipation module can be prepared synchronously, so that the efficiency is improved, and the production cost is reduced.
The first metal plate 12, the second metal plate 22 and the third metal plate 32 are made of copper metal, and have a good heat conduction effect. The pressing mode of the copper plate can be realized by adopting a copper-clad plate or a copper-plated mode, and is not limited herein. Of course, the materials of the first metal plate 12, the second metal plate 22 and the third metal plate 32 in this embodiment are not limited to copper metal, and may be other metals with thermal conductivity.
In this embodiment, the materials of the first carrier 11, the second carrier 21, and the third carrier 31 may be glass, SUS, Prepreg (BT), FR4, FR5, p.p, EMC, PI, and the like.
In this embodiment, the chip is designed in advance at the position of the micro flow channel outlet 121 on the first metal plate 12, the position of the micro flow channel 221 on the second metal plate 22, and the positions of the micro flow channel storage region inlet 321 and the micro flow channel storage region 322 on the third metal plate 32, and then holes are formed by attaching photosensitive dry film, exposing, developing and etching. The hole opening by the method of pasting a photosensitive dry film, exposing, developing and etching is a conventional technique in the field, and details are not described.
In other embodiments, the micro flow channel outlet 121 may be formed on the first metal plate 12, the micro flow channel 221 may be formed on the second metal plate 22, and the micro flow channel storage region inlet 321 and the micro flow channel storage region 322 may be formed on the third metal plate 32 by using a laser. The laser removal of the material on the metal plate is a conventional technique in the art, and is not described in detail.
Further, in the first heat dissipation module, the second heat dissipation module, and the third heat dissipation module in this embodiment, two adjacent heat dissipation modules are mounted in the following manner:
firstly, cleaning three radiating modules through plasma to remove impurities such as oxides on the surface of a metal plate and metal scraps generated in the process of opening a hole, and then respectively attaching and connecting the metal plates of two adjacent radiating modules through electrostatic adsorption; by adopting the method, the adjacent metal plates can be quickly attached and connected through electrostatic adsorption, and the mounting efficiency of the first metal plate 12, the second metal plate 22 and the third metal plate 32 is improved.
In the actual operation process, as shown in fig. 7-1 to 7-3, the mounting specifically comprises the following steps:
(1) cleaning the first heat dissipation module, the second heat dissipation module and the third heat dissipation module through plasma;
(2) aligning and attaching the first metal plate 12 of the first heat dissipation module to the outlet side of the micro channel 221 of the second metal plate 22 of the second heat dissipation module, and then removing the second carrier plate 21;
(3) the third metal plate 32 of the third heat dissipation module is attached to the inlet side of the micro channel 221 of the second metal plate 22 of the second heat dissipation module in an aligned manner, and the attached first heat dissipation module, second heat dissipation module and third heat dissipation module are shown in fig. 8;
(4) and as shown in fig. 7-3, cutting the whole of the three mounted heat dissipation modules to complete the manufacture of the board-level fan-out type heat dissipation structure, thereby obtaining the board-level fan-out type heat dissipation structure as shown in fig. 9.
Example two
The present embodiment is substantially the same as the first embodiment (the same component names are used with the reference numbers in the first embodiment), and the difference is the mounting manner of the first heat dissipation module, the second heat dissipation module and the third heat dissipation module, where the mounting specifically includes the following steps:
the method comprises the steps of firstly cleaning three radiating modules through plasma to remove oxides on the surfaces of metal plates and impurities such as metal scraps generated in the process of opening positions, then respectively connecting the metal plates of two adjacent radiating modules through electrostatic adsorption, and carrying out hot pressing treatment after aligning and attaching three metal plates through electrostatic adsorption. Taking a metal plate made of a copper material as an example, copper atoms on the surface of the metal plate are activated in the hot pressing process and invade into another metal plate which is jointed and connected with the metal plate, compared with the embodiment, the jointing stability between the metal plates can be further improved, so that the structural stability of the plate-level fan-out type heat dissipation structure is improved, and the chip has a stable heat dissipation effect.
In the actual operation process, the mounting specifically comprises the following steps:
(1) cleaning the first heat dissipation module, the second heat dissipation module and the third heat dissipation module through plasma;
(2) aligning and attaching the first metal plate 12 of the first heat dissipation module to the outlet side of the micro channel 221 of the second metal plate 22 of the second heat dissipation module, and then removing the second carrier plate 21;
(3) the third metal plate 32 of the third heat dissipation module is attached to the inlet side of the micro channel 221 of the second metal plate 22 of the second heat dissipation module;
(4) carrying out hot-pressing treatment on the three attached heat dissipation modules;
(5) and cutting the three heat dissipation modules subjected to the hot pressing treatment to complete the manufacture of the board-level fan-out type heat dissipation structure.
EXAMPLE III
The present embodiment is substantially the same as the first embodiment (the same component names are used with the reference numbers in the first embodiment), and the difference is the mounting manner of the first heat dissipation module, the second heat dissipation module and the third heat dissipation module, where the mounting specifically includes the following steps:
the three heat dissipation modules are subjected to ultrasonic cleaning to remove impurities on the surface of the metal plate through friction, and are subjected to hot pressing treatment after being aligned and attached.
In the actual operation process, the mounting specifically comprises the following steps:
(1) carrying out ultrasonic cleaning on the first heat dissipation module, the second heat dissipation module and the third heat dissipation module;
(2) aligning and attaching the first metal plate 12 of the first heat dissipation module to the outlet side of the micro channel 221 of the second metal plate 22 of the second heat dissipation module, and then removing the second carrier plate 21;
(3) the third metal plate 32 of the third heat dissipation module is attached to the inlet side of the micro channel 221 of the second metal plate 22 of the second heat dissipation module in an opposite position;
(4) carrying out hot-pressing treatment on the three attached heat dissipation modules;
(5) and cutting the three heat dissipation modules subjected to the hot pressing treatment to complete the manufacture of the board-level fan-out type heat dissipation structure.
Example four
The present embodiment is substantially the same as the first embodiment (the same component names are used with the reference numbers in the first embodiment), and the difference is the mounting manner of the first heat dissipation module, the second heat dissipation module and the third heat dissipation module, where the mounting specifically includes the following steps:
the metal plates of two adjacent heat dissipation modules are connected in a bonding mode through bonding glue.
In the actual operation process, the mounting specifically comprises the following steps:
(1) attaching the first metal plate 12 of the first heat dissipation module to the outlet side of the micro channel 221 of the second metal plate 22 of the second heat dissipation module through bonding glue, and then removing the second carrier plate 21, wherein the shape of the bonding glue is consistent with the shape of the un-etched part of the first metal plate 12;
(3) attaching the third metal plate 32 of the third heat dissipation module to the inlet side of the micro channel 221 of the second metal plate 22 by bonding glue, wherein the shape of the bonding glue is consistent with the shape of the unetched part of the third metal plate 32;
(4) carrying out hot-pressing treatment on the three attached heat dissipation modules;
(5) and cutting the three heat dissipation modules subjected to the hot pressing treatment to complete the manufacture of the board-level fan-out type heat dissipation structure.
EXAMPLE five
The present embodiment is substantially the same as the fourth embodiment (the same component names are used for the reference numerals in the fourth embodiment), except that the bonding glue is replaced by the heat dissipation glue, that is, the heat dissipation glue is attached and connected between the metal plates of two adjacent heat dissipation modules. Compared with the fourth embodiment, the heat dissipation effect of the plate-level fan-out type heat dissipation structure can be further improved by adopting the heat dissipation glue in the fourth embodiment.
Specifically, the heat dissipation glue comprises graphene, silica gel, silicone grease, methyl vinyl polysiloxane mixture, methyl hydrogen polysiloxane mixture and aluminum oxide. The graphene can enable the heat dissipation adhesive to have a good heat dissipation effect.
As shown in fig. 7-3, an embodiment of the present invention further provides a board-level fan-out heat dissipation structure, which is manufactured by the method for manufacturing the board-level fan-out heat dissipation structure in any of the above embodiments, wherein the board-level fan-out heat dissipation structure includes a first heat dissipation module, a second heat dissipation module, and a third heat dissipation module, which are sequentially connected from top to bottom, the first heat dissipation module includes a first metal plate 12 and a micro flow channel outlet 121 that is arranged on a side of the first metal plate 12 close to the second heat dissipation module and has a groove-shaped structure, the micro flow channel outlet 121 extends to a side wall of the first metal plate 12, the second heat dissipation module includes a second metal plate 22 and a plurality of micro flow channels 221 arranged on the second metal plate 22, the micro flow channels 221 are located below the micro flow channel outlet 121 and penetrate through the second metal plate 22 along a thickness direction of the second metal plate 22, the third heat dissipation module includes third metal sheet 32 with the third metal sheet 32 is close to the microchannel storage area 322 that one side of second metal sheet 22 was seted up and with the microchannel storage area entry 321 that microchannel storage area 322 communicates, microchannel storage area 322 is just right microchannel 221, microchannel storage area 322 passes through microchannel 221 with microchannel export 121 communicates, microchannel storage area entry 321 is kept away from the one end in microchannel storage area 322 extends to a lateral wall of third metal sheet 32.
The utility model discloses in, cooling fluid passes through the automatic miniflow of getting into miniflow storage area entry 321 of capillary action principle and stores in miniflow storage area 322, cooling fluid storage in miniflow storage area 322 flows into miniflow 221 through the capillary action principle again after being full, and through miniflow export 121 automatic outflow, wherein, miniflow storage area entry 321 can be through other connecting pipes and miniflow export 121 intercommunication, realize cooling fluid's automatic cycle (whole circulation process need not to set up power devices such as micropump), initiatively dispel the heat to the chip that sets up in first metal sheet 12 below, combine together with the passive radiating effect of metal sheet to the chip, can effectively improve the radiating effect of chip.
In the first heat dissipation module, the second heat dissipation module and the third heat dissipation module, metal plates of two adjacent heat dissipation modules are connected through electrostatic adsorption and fitting. After the metal plate is cleaned by plasma, impurities such as oxide on the surface can be removed, and then the metal plate can be attached and connected through electrostatic adsorption.
In other embodiments, in the first heat dissipation module, the second heat dissipation module, and the third heat dissipation module, the metal plates of two adjacent heat dissipation modules are bonded together by a bonding adhesive, and a cleaning step can be omitted.
Furthermore, in the first heat dissipation module, the second heat dissipation module and the third heat dissipation module, the metal plates of two adjacent heat dissipation modules are connected in a bonding manner through heat dissipation glue. Compared with the bonding glue, the heat dissipation glue can further improve the heat dissipation effect.
In this embodiment, the first metal plate 12, the second metal plate 22, and the third metal plate 32 are all copper plates.
Further, the number of the micro-channel storage area inlets 321 is four, the four micro-channel storage area inlets 321 extend to four sides of the third metal plate 32, the number of the micro-channel outlets 121 is four, and the four micro-channel outlets 121 extend to four sides of the first metal plate 12 and correspond to one of the micro-channel storage area inlets 321.
Wherein the depth of the microchannel storage area 322 is greater than the depth of the microchannel storage area inlet 321.
The cross section of the micro flow channel 221 may be square, circular, or triangular, and is not limited.
The embodiment of the utility model provides an electronic components is still provided, this electronic components contain chip and above-mentioned embodiment board level fan-out type heat radiation structure, the chip install in third heat radiation module keeps away from one side of second heat radiation module. The active heat dissipation and the passive heat dissipation of the board-level fan-out type heat dissipation structure are combined, so that the chip has a good heat dissipation effect.
It should be understood that the above-described embodiments are merely illustrative of the preferred embodiments of the present invention and the technical principles thereof. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, these modifications are within the scope of the present invention as long as they do not depart from the spirit of the present invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.