CN212576630U - Automatic spraying system for finished reels - Google Patents
Automatic spraying system for finished reels Download PDFInfo
- Publication number
- CN212576630U CN212576630U CN202020416214.8U CN202020416214U CN212576630U CN 212576630 U CN212576630 U CN 212576630U CN 202020416214 U CN202020416214 U CN 202020416214U CN 212576630 U CN212576630 U CN 212576630U
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- Prior art keywords
- spraying
- carrying
- vehicle
- supporting
- nozzle
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- 238000005507 spraying Methods 0.000 title claims abstract description 141
- 230000007246 mechanism Effects 0.000 claims description 53
- 239000012459 cleaning agent Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 230000006872 improvement Effects 0.000 description 11
- 230000002262 irrigation Effects 0.000 description 5
- 238000003973 irrigation Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses an automatic spraying system for finished reels, which comprises a spraying part, a carrying and transporting part and a centralized electric control part; the spraying part comprises a spraying portal frame and a plurality of spraying nozzles arranged on the spraying portal frame, a spraying station is arranged right below the spraying portal frame, the spraying nozzles comprise wing plate nozzles and barrel nozzles, the wing plate nozzles are arranged corresponding to the inner side surfaces and the outer side surfaces of wing plates of the finished product reel, and the barrel nozzles are arranged corresponding to the outer surface of a barrel of the finished product reel; the supporting and carrying part comprises a supporting and carrying conveying vehicle, and the supporting and carrying conveying vehicle comprises a vehicle body, a bottom wheel and a supporting and carrying roller; the centralized electric control part comprises a central controller, a positioning spraying control loop and a supporting roller driving control loop. This finished product reel automatic spraying system can realize carrying out even spraying to the finished product reel under the prerequisite that reduces operating personnel intensity of labour, and the specially adapted finished product reel's spraying process.
Description
Technical Field
The utility model relates to an automatic spraying system specifically is an automatic spraying system suitable for reel sprinkling irrigation machine's finished product reel belongs to sprinkling irrigation equipment and equips technical field.
Background
The reel type sprinkler is a common sprinkler, and is an irrigation machine which winds a traction PE pipe on a winch, utilizes a gearbox to drive the winch to rotate, and pulls a sprinkler car to automatically move and spray, and is sprinkling irrigation equipment usually selected for farmland water-saving irrigation.
A reel type sprinkler generally mainly includes a chassis, a reel mounted on the chassis, a PE pipe wound on the reel, a transmission mounted on the chassis, and a sprinkler connected to the PE pipe. The reel usually comprises a barrel body and wing plates which are arranged at two ends of the barrel body and used for forming a PE pipe accommodating space on the barrel body and supporting the barrel body and a reel rotating shaft, a water delivery steel pipe, an outer gear ring, a supporting bearing seat and other parts need to be installed on a finished product reel, and the finished product reel needs to enter a final assembly process after being installed and finished through a spraying process. In the prior art, the spraying process of the finished product reel usually adopts a manual spraying mode on a spraying station, the traditional spraying mode is high in labor intensity of operators and severe in working environment, and the problem of uneven spraying exists in the manual operation mode.
Disclosure of Invention
To the above problem, the utility model provides a finished product reel automatic spraying system can realize carrying out the even spraying to the finished product reel under the prerequisite that reduces operating personnel intensity of labour, the spraying process of specially adapted finished product reel.
In order to realize the aim, the automatic spraying system for the finished product reel comprises a spraying part, a carrying and transporting part and a centralized electric control part;
the spraying part comprises a spraying portal frame and a plurality of spraying nozzles arranged on the spraying portal frame; the bottom foot of the spraying portal frame is fixedly arranged on the ground, a spraying station is arranged right below the spraying portal frame, and the spraying station comprises a carrying and transporting vehicle guide mechanism and a carrying and transporting vehicle positioning mechanism; the spraying nozzle comprises a wing plate nozzle and a barrel nozzle, the wing plate nozzle is arranged corresponding to the inner side surface and the outer side surface of a wing plate of the finished product reel, the barrel nozzle is arranged corresponding to the outer surface of the barrel of the finished product reel, the wing plate nozzle and the barrel nozzle are respectively provided with a spraying electromagnetic stop valve, and the wing plate nozzle and the barrel nozzle are respectively connected with a spraying medium pump pressure supply device through pipelines;
the supporting and carrying part comprises a supporting and carrying conveying vehicle, and the supporting and carrying conveying vehicle comprises a vehicle body, a bottom wheel and a supporting and carrying roller; a plurality of bottom wheels matched with the supporting and carrying vehicle conveying guide mechanism are arranged at the bottom of the vehicle body in a rolling matching manner; the carrying rollers are arranged on the vehicle body through bearing seats, the carrying rollers are symmetrically arranged in two in front and back relative to the vehicle body, and a carrying roller driving mechanism is arranged at the shaft end of at least one carrying roller;
the centralized electric control part comprises a central controller, a positioning spraying control loop and a supporting roller driving control loop, wherein the central controller is respectively and electrically connected with a supporting and carrying transport vehicle positioning mechanism, a spraying electromagnetic stop valve, a spraying medium pump pressure supply device and a supporting roller driving mechanism.
As the utility model discloses a further improvement scheme, the electric power input port that holds in the palm and carry roller actuating mechanism is socket structure, holds in the palm and carries the position that corresponds the electric power input port that holds in the palm and carry roller actuating mechanism on the transport vehicle positioning mechanism and be equipped with socket structure complex plug structure, the plug structure is connected with the central controller electricity.
As a further improvement of the utility model, the wing plate spacing mechanism matched with the wing plate interval size of the finished product reel is arranged on the roller surface of the supporting roller.
As a further improvement of the utility model, the spraying nozzle is installed on the spraying portal through the expansion bracket respectively, is equipped with flexible control mechanism on the expansion bracket, still is equipped with distance sensor on spraying nozzle or the expansion bracket, and central controller is connected with flexible control mechanism and distance sensor electricity respectively.
As a further improvement scheme of the utility model, a bottom wheel driving mechanism is arranged on the bottom wheel; the vehicle body is also provided with a vehicle-mounted electric control device, the vehicle-mounted electric control device comprises a vehicle-mounted controller, a vehicle-mounted power supply, a wireless transceiver module and a vehicle body driving loop, the vehicle-mounted controller is respectively and electrically connected with the vehicle-mounted power supply, the wireless transceiver module and the bottom wheel driving mechanism, and the vehicle-mounted controller is in radio connection with the central controller.
As a further improvement scheme of the utility model, the wing plate nozzle and the barrel nozzle are respectively connected with the cleaning agent pump pressure supply device through pipelines; the centralized electric control part also comprises a pipeline cleaning control loop, and the central controller is electrically connected with the cleaning agent pump pressure supply device.
As a further improvement of the utility model, the wing plate nozzle and the barrel nozzle are arranged along the front and back direction in a staggered manner.
Compared with the prior art, when this automatic spraying system of finished product reel carries out the spraying operation to the finished product reel, finished product reel accessible pterygoid lamina locating rack establishes on two support carry the roller, carries out fixed point spraying operation in-process in the spraying station, can realize that the finished product reel is rotatory on one side, by the spraying on the other side, and then guarantees the degree of consistency of spraying. This finished product reel automatic spraying system can realize that the spraying is accomplished to rotatory a week of finished product reel through the quantity, the interval distance and the spraying nozzle of reasonable setting pterygoid lamina nozzle and barrel nozzle and the distance between the spraying surface. This finished product reel automatic spraying system also can realize the degree of consistency of spraying in order to realize guaranteeing in the rotatory many weeks of finished product reel through controlling opening and close of pterygoid lamina nozzle and barrel nozzle respectively. The spraying device can realize uniform spraying on the finished product reel on the premise of reducing the labor intensity of operators, and is particularly suitable for the spraying process of the finished product reel.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a left side view of fig. 1.
In the figure: 1. the spraying device comprises a spraying portal frame, 2, a spraying nozzle, 3, a carrying and conveying vehicle, 31, a vehicle body, 32, a bottom wheel, 33, a carrying roller, 34, a carrying roller driving mechanism and 4, and a finished product reel.
Detailed Description
The present invention will be further explained with reference to the drawings (hereinafter, the right side direction of fig. 1 is referred to as the front).
As shown in fig. 1 and 2, the automatic spraying system for finished reels comprises a spraying part, a carrying and transporting part and a centralized electric control part.
The spraying part comprises a spraying portal frame 1 and a plurality of spraying nozzles 2 arranged on the spraying portal frame 1; the bottom foot of the spraying portal frame 1 is fixedly arranged on the ground, a spraying station is arranged right below the spraying portal frame 1, the spraying station comprises a carrying and transporting vehicle guide mechanism and a carrying and transporting vehicle positioning mechanism, the carrying and transporting vehicle guide mechanism can be of a track structure or a guide pit structure, and the like, and the carrying and transporting vehicle positioning mechanism can be of a car arrester structure or a telescopic car arrester plug board structure and the like; the spraying nozzle 2 comprises a wing plate nozzle and a barrel nozzle, the wing plate nozzle corresponds to the inner side surface and the outer side surface of a wing plate of the finished product reel 4, the barrel nozzle corresponds to the outer surface of the barrel of the finished product reel 4, the wing plate nozzle and the barrel nozzle are respectively provided with a spraying electromagnetic stop valve, the wing plate nozzle and the barrel nozzle are respectively connected with a spraying medium pump pressure supply device through pipelines, in order to clean the spraying pipeline and the spraying nozzle 2, the wing plate nozzle and the barrel nozzle are also respectively connected with a cleaning agent pump pressure supply device through pipelines.
The carrying and transporting part comprises a carrying and transporting vehicle 3, and the carrying and transporting vehicle 3 comprises a vehicle body 31, a bottom wheel 32 and a carrying roller 33; a plurality of bottom wheels 32 matched with the supporting and carrying vehicle guide mechanism are arranged at the bottom of the vehicle body 31 in a rolling fit manner; the carrying rollers 33 are mounted on the vehicle body 31 through bearing seats, the carrying rollers 33 are symmetrically arranged in two front and back directions relative to the vehicle body 31, a carrying roller driving mechanism 34 is arranged at the shaft end of at least one carrying roller 33, and the carrying roller driving mechanism 34 can be a speed reduction motor or a synchronous motor comprising a gearbox.
The centralized electric control part comprises a central controller, a positioning spraying control loop, a supporting and carrying roller driving control loop and a pipeline cleaning control loop, wherein the central controller is electrically connected with a supporting and carrying vehicle positioning mechanism, a spraying electromagnetic stop valve, a spraying medium pump pressure supply device, a cleaning agent pump pressure supply device and a supporting and carrying roller driving mechanism 34 respectively.
When the finished product reel automatic spraying system is used for spraying the finished product reel 4, the finished product reel 4 is firstly hung on the carrying transport vehicle 3, and the axial direction of the finished product reel 4 is consistent with the axial direction of the carrying rollers 33, as shown in fig. 1, the finished product reel 4 is erected on the two carrying rollers 33 through wing plate positioning, then an operator pushes the carrying transport vehicle 3 to enter a spraying station, a positioning spraying control loop starts to work, a central controller controls the action of the carrying transport vehicle positioning mechanism to position the carrying transport vehicle 3, the carrying roller driving control loop starts to work, the central controller controls the carrying roller driving mechanism 34 to start, and the carrying rollers 33 drive the finished product reel 4 to rotate at a constant speed along the axis; then the central controller controls and starts the spraying electromagnetic stop valve and the spraying medium pump pressure supply device at the same time, the spraying medium is sprayed out from the spraying nozzle 2 and simultaneously sprays the wing plate and the cylinder of the finished product reel 4, and the finished product reel 4 is sprayed while rotating. After the spraying is finished, the central controller firstly controls and closes the spraying electromagnetic stop valve and the spraying medium pump pressure supply device, then controls and closes the carrying roller driving mechanism 34, and after the carrying and transporting vehicle positioning mechanism is reset, an operator can push the carrying and transporting vehicle 3 to make the carrying and transporting vehicle leave the spraying station. After finishing the spraying operation in batches, the central controller can simultaneously control and start the spraying electromagnetic stop valve and the cleaning agent pump pressure supply device, and the cleaning agent can be sprayed out from the spraying nozzle 2 to flush the spraying pipeline and the spraying nozzle 2. In order to improve the spraying efficiency, the supporting and carrying transport vehicles 3 can be arranged into a plurality of vehicles, the supporting and carrying transport vehicles 3 which are hoisted with the finished product reels 4 can sequentially enter the spraying station from back to front for spraying operation, and can sequentially move forwards and leave the spraying station after the spraying operation is finished.
In order to avoid central controller and the line connection who holds in the palm between year roller actuating mechanism 34, and then avoid causing because of line connection to be not convenient for hold in the palm and carry 3 business turn over spraying stations of transport vechicle, conduct the utility model discloses a further improvement scheme, the electric power input port that holds in the palm and carry roller actuating mechanism 34 is socket structure, holds in the palm and carries the position that corresponds the electric power input port that holds in the palm year roller actuating mechanism 34 on the transport vechicle positioning mechanism and be equipped with socket structure complex plug structure, and plug structure is connected with the central controller electricity. The central controller controls the carrier transport vehicle positioning mechanism to act so that the carrier transport vehicle 3 is positioned, and meanwhile, the plug structure can be inserted into the socket structure to achieve circuit communication.
In order to put up finished product reel 4 location for the convenience of accuracy on the roller 33 is carried, prevent to cause the inhomogeneous phenomenon of spraying because of axial direction's positional deviation, as the utility model discloses a further improvement scheme is equipped with on the roll surface that carries roller 33 with finished product reel 4's pterygoid lamina interval size complex pterygoid lamina stop gear, pterygoid lamina stop gear can be annular boss structure, also can be limit structure such as annular groove structure.
In order to further guarantee the homogeneity of spraying, as the utility model discloses a further improvement scheme, spraying nozzle 2 is installed on spraying portal 1 through the expansion bracket respectively, is equipped with flexible control mechanism on the expansion bracket, and flexible control mechanism can be electronic jar structure, also can be electronic hob structure isotructure, still is equipped with distance sensor on spraying nozzle 2 or the expansion bracket, and central controller is connected with flexible control mechanism and distance sensor electricity respectively. In the spraying operation process, the central controller controls the telescopic action of the telescopic frame through the feedback of the distance sensor, so that the distance between the spraying nozzle 2 and the spraying surface is accurately controlled, and the spraying uniformity is ensured.
In order to further reduce the labor intensity of operators, as a further improvement scheme of the utility model, a bottom wheel driving mechanism is arranged on the bottom wheel 32, and the bottom wheel driving mechanism can be a speed reducing motor or a synchronous motor comprising a gearbox; the vehicle body 31 is further provided with a vehicle-mounted electric control device, the vehicle-mounted electric control device comprises a vehicle-mounted controller, a vehicle-mounted power supply, a wireless transceiver module and a vehicle body driving loop, the vehicle-mounted controller is respectively and electrically connected with the vehicle-mounted power supply, the wireless transceiver module and the bottom wheel driving mechanism, and the vehicle-mounted controller is in radio connection with the central controller. The central controller can realize the autonomous movement or stop of the carrying transport vehicle 3 by controlling the vehicle-mounted controller.
In order to avoid interference, the utility model discloses a further improvement scheme, pterygoid lamina nozzle and barrel nozzle along fore-and-aft direction dislocation set.
This finished product reel automatic spraying system can realize that the spraying is accomplished to 4 rotatory a week of finished product reels through the quantity, the interval distance and the spraying nozzle 2 of reasonable setting pterygoid lamina nozzle and barrel nozzle and the distance between the spraying surface. This finished product reel automatic spraying system also can realize 4 rotatory many weeks of finished product reels in order to realize guaranteeing the degree of consistency of spraying through controlling opening and close of pterygoid lamina nozzle and barrel nozzle respectively.
Claims (7)
1. An automatic spraying system for finished product reels is characterized by comprising a spraying part, a carrying and transporting part and a centralized electric control part;
the spraying part comprises a spraying portal (1) and a plurality of spraying nozzles (2) arranged on the spraying portal (1); the bottom foot of the spraying portal frame (1) is fixedly arranged on the ground, a spraying station is arranged right below the spraying portal frame (1), and the spraying station comprises a carrying and transporting vehicle guide mechanism and a carrying and transporting vehicle positioning mechanism; the spraying nozzle (2) comprises a wing plate nozzle and a barrel nozzle, the wing plate nozzle is arranged corresponding to the inner side surface and the outer side surface of a wing plate of the finished product reel (4), the barrel nozzle is arranged corresponding to the outer surface of the barrel of the finished product reel (4), the wing plate nozzle and the barrel nozzle are respectively provided with a spraying electromagnetic stop valve, and the wing plate nozzle and the barrel nozzle are respectively connected with a spraying medium pump pressure supply device through pipelines;
the supporting and carrying part comprises a supporting and carrying trolley (3), and the supporting and carrying trolley (3) comprises a trolley body (31), a bottom wheel (32) and a supporting and carrying roller (33); a plurality of bottom wheels (32) matched with the supporting and carrying vehicle conveying guide mechanism are arranged at the bottom of the vehicle body (31) in a rolling fit manner; the carrying rollers (33) are arranged on the vehicle body (31) through bearing seats, the carrying rollers (33) are symmetrically arranged in two in front and back relative to the vehicle body (31), and a carrying roller driving mechanism (34) is arranged at the shaft end of at least one carrying roller (33);
the centralized electric control part comprises a central controller, a positioning spraying control loop and a supporting roller driving control loop, wherein the central controller is respectively and electrically connected with a supporting and carrying transport vehicle positioning mechanism, a spraying electromagnetic stop valve, a spraying medium pump pressure supply device and a supporting roller driving mechanism (34).
2. The automatic finished reel painting system of claim 1, wherein the power input port of the carrier roller driving mechanism (34) is a socket structure, and a plug structure is provided on the carrier carriage positioning mechanism corresponding to the power input port of the carrier roller driving mechanism (34) and is engaged with the socket structure, and the plug structure is electrically connected to the central controller.
3. A finished reel automatic spraying system according to claim 1 or 2, characterized in that the roller surface of the carrier roller (33) is provided with a wing plate limiting mechanism which is matched with the wing plate spacing dimension of the finished reel (4).
4. The automatic finished product reel spraying system according to claim 1 or 2, wherein the spraying nozzles (2) are respectively mounted on the spraying gantry (1) through a telescopic frame, a telescopic control mechanism is arranged on the telescopic frame, a distance sensor is further arranged on the spraying nozzles (2) or the telescopic frame, and the central controller is respectively electrically connected with the telescopic control mechanism and the distance sensor.
5. The automatic finished reel painting system according to claim 1 or 2, characterised in that the bottom wheel (32) is provided with a bottom wheel drive mechanism; the vehicle body (31) is also provided with a vehicle-mounted electric control device, the vehicle-mounted electric control device comprises a vehicle-mounted controller, a vehicle-mounted power supply, a wireless receiving and transmitting module and a vehicle body driving loop, the vehicle-mounted controller is respectively and electrically connected with the vehicle-mounted power supply, the wireless receiving and transmitting module and the bottom wheel driving mechanism, and the vehicle-mounted controller is in radio connection with the central controller.
6. The automatic finished reel spraying system of claim 1 or 2 wherein the wing nozzle and the barrel nozzle are connected to a cleaning agent pump pressure supply device through a pipeline respectively; the centralized electric control part also comprises a pipeline cleaning control loop, and the central controller is electrically connected with the cleaning agent pump pressure supply device.
7. The automatic finished reel painting system of claim 1 or 2 wherein the wing nozzles and barrel nozzles are offset in the fore-aft direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020416214.8U CN212576630U (en) | 2020-03-27 | 2020-03-27 | Automatic spraying system for finished reels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020416214.8U CN212576630U (en) | 2020-03-27 | 2020-03-27 | Automatic spraying system for finished reels |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212576630U true CN212576630U (en) | 2021-02-23 |
Family
ID=74656900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020416214.8U Expired - Fee Related CN212576630U (en) | 2020-03-27 | 2020-03-27 | Automatic spraying system for finished reels |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212576630U (en) |
-
2020
- 2020-03-27 CN CN202020416214.8U patent/CN212576630U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210223 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |