CN212571090U - Full-automatic lithium battery flexible package production line - Google Patents
Full-automatic lithium battery flexible package production line Download PDFInfo
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- CN212571090U CN212571090U CN202021648616.7U CN202021648616U CN212571090U CN 212571090 U CN212571090 U CN 212571090U CN 202021648616 U CN202021648616 U CN 202021648616U CN 212571090 U CN212571090 U CN 212571090U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a full-automatic lithium battery flexible package production line, which is divided into a front section and a rear section, wherein the front section and the rear section of the production line respectively correspond to a first turntable and a second turntable which are respectively and independently arranged on a working table plate of a main machine body; a plurality of first jigs are arranged on the first rotary table, and a plurality of second jigs are arranged on the second rotary table. The utility model integrates the prior packaging mechanism, the edge cutting mechanism, the discharging mechanism, the improved embossing mechanism, the improved edge folding mechanism and the like into one device, and designs a front section production line, a rear section production line and two sets of turntables, and adopts a high-precision robot mechanism to realize the transfer of lithium battery products between the front section production line and the rear section production line, so as to realize the complete processes of packaging, edge cutting, embossing, edge folding and the like of the products on one device, and the device has high automation degree and high production efficiency; the maintenance and debugging are convenient and fast, and the qualified rate of the manufactured battery products is higher, so that the reject ratio is reduced.
Description
Technical Field
The utility model relates to a lithium cell production facility technical field, concretely relates to mainly used carries out equipment of soft-packing to lithium cell aluminium.
Background
Lithium batteries are used in many fields, such as TWS (True Wireless Stereo) lithium batteries. Compared with a common bluetooth headset, the TWS bluetooth headset has the following advantages: the real wireless structure completely abandons wired trouble and moves more freely. The device can be used in various modes, can be used independently, can be shared, and can also be used as two machines. That is, the left and right earplugs of the TWS headset may operate independently without a cable connection. The key to achieving this independent operation is the independent power supply of the TWS lithium battery. The processes of packaging, trimming, embossing, edge folding and the like need to be carried out on the lithium battery in the production process, the processing of the TWS lithium battery pack with the flexible package is usually realized by a single machine at present, or one machine with more than one machine has two functions, a plurality of machines are combined together to form a production line, less automatic whole-line integrated equipment is used, the production efficiency is low, and the production cost is high. In addition, the current lithium battery embossing equipment and the current lithium battery flanging equipment have the defects of complex structure and high cost, and the processes of packaging, trimming and flanging are mostly realized in one step, so that the packaging, trimming and flanging effects of the product are rough, and the quality of the product is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the shortcoming that prior art exists, provide a technology structure and arrange more rationally, the design of structure modularization can adopt the robot to get the material and realize accurate location, equipment productivity and the higher full-automatic lithium cell soft-packing production line of stability, degree of automation height.
In order to solve the technical problem, the utility model adopts the following technical scheme: the utility model provides a full-automatic lithium cell flexible packaging production line, has power and control system, its characterized in that including the host computer body, carousel, tool, encapsulation mechanism, trimming mechanism, impressed watermark mechanism, hem mechanism and discharge mechanism in the host computer body: the whole production line is divided into a front section and a rear section, each section of production line corresponds to a turntable, namely a first turntable and a second turntable which are respectively and independently arranged above a working table plate of the main machine body to form a rotatable structure; the first rotary table is provided with a plurality of first jigs, the second rotary table is provided with a plurality of second jigs, the first jigs on the first rotary table correspond to a feeding station, a packaging station, a trimming station and a moving-out station respectively, and the second jigs on the second rotary table correspond to a moving-in station, an embossing station, a flanging station and a discharging station respectively; the loading station faces an operating table of the main machine body, the packaging station is the next station of the loading station and corresponds to the packaging mechanism, the trimming station is the next station of the packaging station and corresponds to the trimming mechanism, and the moving-out station is the next station of the trimming station and is simultaneously used as the last station of the front-section production line; the moving-in station is used as a starting station of the rear-section production line and is in butt joint with the moving-out station of the front-section production line, the embossing station is the next station of the moving-in station and corresponds to the embossing mechanism, the flanging station is the next station of the embossing station and corresponds to the flanging mechanism, and the discharging station is the next station of the flanging station and corresponds to the discharging mechanism;
and the robot mechanism is also arranged on the main machine body, is respectively butted with the moving-out station and the moving-in station, and transfers the workpiece on the first rotating disc moving-out station to the second rotating disc moving-in station.
Furthermore, the embossing mechanism comprises a support frame, a lifting cylinder, a lifting seat, an embossing head, an embossing die sleeve, a heating pipe and an upper ejection cylinder, wherein the support frame is arranged on the working table plate and extends upwards from the side of the embossing station of the second rotary table; the upper jacking cylinder is arranged below the embossing station of the second rotary table, and the upper jacking cylinder jacks a second jig positioned at the embossing station from the lower part in the embossing process so as to prevent the second rotary table from being damaged by pressing; the upper part of the supporting frame is provided with a fixing frame extending towards the upper part of the embossing station, the lifting cylinder is arranged on the fixing frame, the lifting seat is connected with the bottom end of a telescopic rod of the lifting cylinder, and the left side and the right side of the lifting seat are respectively connected with the fixing frame through a guide rod to form a lifting guide structure; the embossing head is arranged at the bottom of the lifting seat, the embossing die sleeve is arranged at the bottom surface of the embossing head, and the heating tube is arranged in the embossing head to form a heating structure for the embossing die sleeve; the embossing die sleeve is suspended above the second jig of the embossing station. The embossing head is pressed downwards under the driving of the lifting cylinder, and the embossing die sleeve is pressed on the surface of the workpiece on the second jig, so that embossing is realized.
Furthermore, the packaging mechanism comprises a pre-packaging mechanism and a packaging supplementing mechanism, the pre-packaging mechanism is arranged at the next station of the packaging feeding station, and a pre-packaging station is arranged on the first rotating disc corresponding to the pre-packaging mechanism so as to realize pre-packaging of the workpiece; the trimming mechanism comprises a pre-edge cutting mechanism and a fine trimming mechanism, wherein the pre-edge cutting mechanism is arranged at the next station of the pre-packaging mechanism, and a pre-edge cutting station is arranged on the first rotary table corresponding to the pre-edge cutting mechanism so as to realize the pre-edge cutting of the pre-packaged workpiece; the package supplementing mechanism is arranged at the next station of the pre-trimming mechanism, and a package supplementing station is arranged on the first rotating disc corresponding to the package supplementing mechanism so as to realize the precise package of the pre-trimmed workpiece; the fine trimming mechanism is arranged at the next station of the supplemented packaging mechanism, and a fine trimming station is arranged on the first rotary table corresponding to the fine trimming mechanism, so that fine trimming is performed on a workpiece which is subjected to fine packaging but has incomplete trimming. Therefore, through two-step packaging and two-step trimming, the packaging effect and the trimming effect which are as fine as possible can be realized, and the quality of products is improved.
Furthermore, the first turntable is provided with six first jigs, each first jig corresponds to a station, the six first jigs are uniformly arranged on the first turntable along the circumference, and the first jigs are only devices for bearing semi-finished lithium batteries.
Furthermore, the edge folding mechanism comprises a pre-edge folding mechanism and a fine edge folding mechanism, the pre-edge folding mechanism is arranged at the next station of the embossing mechanism, and a pre-edge folding station is arranged on the second turntable corresponding to the pre-edge folding mechanism so as to realize pre-edge folding of the workpiece subjected to embossing; the precise edge folding mechanism is arranged at a position close to the discharging station, and precise edge folding of the workpiece which is subjected to pre-edge folding is achieved through the precise edge folding mechanism, so that the part with incomplete edge folding is completely folded, and a finished lithium battery product is obtained. By decomposing the edge folding process into two steps of pre-edge folding and fine edge folding, a more precise edge folding process can be realized, and the quality of a product is improved.
Furthermore, the pre-flanging mechanism comprises a fixed seat, a servo motor, a lifting seat, a supporting plate, a lifting cylinder and a flanging die sleeve, the fixed seat is installed on the working table plate and extends upwards from the side of the pre-flanging station of the second rotary table, and the servo motor is installed on the bottom surface of the working table plate; the servo motor is connected with a lifting screw rod through a coupler, a lifting seat is connected with the lifting screw rod to form a lifting structure, a vertical lifting slide rail is arranged on a fixed seat, and a lifting seat is arranged on the lifting slide rail; the lifting cylinder is arranged at the upper part of the fixed seat, the supporting plate is fixedly connected with the bottom end of a telescopic rod of the lifting cylinder, and the edge folding die sleeve is arranged in the supporting plate; and a jacking mechanism is arranged on the lifting seat, and the lifting seat is driven by a servo motor to enable the jacking mechanism to jack the workpiece on the second jig positioned at the pre-flanging station into the flanging die sleeve to realize pre-flanging.
Furthermore, the jacking mechanism is a jacking block, and a flat upper jacking strip extending upwards is arranged on the top surface of the jacking block, so that the whole jacking mechanism forms an inverted T-shaped structure; the second jig is internally provided with a flanging ejector rod, the bottom end of the flanging ejector rod is vertically opposite to the top of the upper top strip, the top end of the flanging ejector rod is opposite to a workpiece placed on the second jig, and the flanging ejector rod is jacked from the lower part of the second turntable through the upper top strip to jack the workpiece on the second jig into the flanging die sleeve and eject the workpiece from the upper surface of the flanging die sleeve; and the front side and the rear side of the flanging ejector rod are respectively provided with a limiting plate for blocking the flanging ejector rod.
Furthermore, a material moving mechanical arm mechanism is further arranged at the discharging station, a workpiece which is subjected to fine edge folding is transferred to the discharging mechanism from the fine edge folding mechanism through the material moving mechanical arm mechanism, a material receiving box is arranged on the outer side of an outlet of the discharging mechanism, and a finished product finally enters the material receiving box.
Furthermore, a protective cover is arranged on the working table plate, other mechanisms except the operating platform and the material receiving box are covered in the protective cover, and an operating opening is formed in the position, aligned with the operating platform and the feeding station, of the protective cover. The control switch is arranged on the opening and closing door of the protective cover, and when the opening and closing door is in an opening state, the equipment automatically stops acting to prevent personal injury.
Preferably, the robot mechanism may be a three-axis robot, a four-axis robot, a five-axis robot, or a six-axis robot.
The working process is as follows: the method comprises the following steps of manual feeding (manually placing a first jig of a feeding station on a lithium battery product), vacuum packaging by a pre-packaging mechanism → pre-cutting of an air bag by the pre-cutting mechanism → supplementary packaging by the supplementary packaging mechanism → fine trimming by the fine trimming mechanism → transferring the lithium battery product from a moving-out station to a moving-in station of a second rotary table by a robot mechanism → embossing by an embossing mechanism → pre-folding by the pre-folding mechanism for pre-folding → fine folding by the fine folding mechanism for fine folding → transferring the lithium battery product subjected to fine folding to a discharging mechanism by a material transferring manipulator mechanism for receiving material.
The utility model integrates the prior packaging mechanism, the edge cutting mechanism, the discharging mechanism, the improved embossing mechanism, the improved edge folding mechanism and the like into one device, and designs a front section production line, a rear section production line and two sets of turntables, and adopts a high-precision robot mechanism to realize the transfer of lithium battery products between the front section production line and the rear section production line, so as to realize the complete processes of packaging, edge cutting, embossing, edge folding and the like of the products on one device, the automation degree of the device is high, the production efficiency can be improved, and the production cost is reduced; by adopting the modular combination design, the maintenance and debugging are convenient and fast, the overall effect of the equipment is higher, the product stability is higher, and the qualified rate of the manufactured battery product is higher, so that the reject ratio is reduced, and the yield and the use safety rate of consumers of the lithium battery terminal are finally improved.
Drawings
FIG. 1 is an overall structure diagram of the present invention;
FIG. 2 is a three-dimensional structure view of the utility model with the protective cover removed;
FIG. 3 is a perspective view of the utility model with the protective cover removed from another angle;
FIG. 4 is a top view structural diagram of the utility model with the protective cover removed;
FIG. 5 is a structural diagram of the embossing mechanism of the present invention;
FIG. 6 is a structural diagram of the pre-flanging mechanism of the present invention;
fig. 7 is a structural diagram of the matching of the pre-hemming mechanism and the embossing hemming jig.
In the figure, 1 is a main body, 11 is a working table, 12 is an operating table, 13 is a protective cover, 2 is a first rotating disc, 21 is a first jig, 3 is a second rotating disc, 31 is a second jig, 32 is a flanging ejector rod, 33 is a limiting plate, 4 is a pre-packaging mechanism, 5 is a pre-flanging mechanism, 6 is a packaging supplementing mechanism, 7 is a fine trimming mechanism, 8 is an embossing mechanism, 80 is a supporting frame, 81 is a fixing frame, 82 is a lifting cylinder, 83 is a lifting seat, 84 is a guide rod, 85 is an embossing head, 87 is an embossing die sleeve, 88 is a heating tube, 89 is an upper jacking cylinder, 9 is a pre-flanging mechanism, 90 is a fixing seat, 91 is a servo motor, 92 is a lifting lead screw, 93 is a coupler, 94 is a lifting seat, 95 is a lifting slide rail, 96 is a jacking block, 97 is an upper jacking strip, 98 is a supporting plate, 99 is a lifting cylinder, 910 is a flanging die sleeve, 10 is a fine finishing mechanism, and 14 is a robot mechanism, 15 is a material moving manipulator mechanism, 16 is a discharging mechanism, and 17 is a material receiving box.
Detailed Description
In the embodiment, referring to fig. 1 to 7, the full-automatic lithium battery flexible package production line includes a main machine body 1, a turntable, a jig, a packaging mechanism, an edge cutting mechanism, an embossing mechanism 8, a folding mechanism and a discharging mechanism 16, wherein a power supply and a control system are provided in the main machine body 1; the whole production line is divided into a front section and a rear section, each section of production line corresponds to a turntable, namely a first turntable 2 and a second turntable 3, and the two sections of production line are respectively and independently arranged above a working table plate 11 of the main machine body 1 to form a rotatable structure; a plurality of first jigs 21 are arranged on the first rotary table 2, a plurality of second jigs 31 are arranged on the second rotary table 3, wherein the first jigs 21 on the first rotary table 2 correspond to a feeding station, a packaging station, an edge cutting station and a moving-out station respectively, and the second jigs 31 on the second rotary table 3 correspond to a moving-in station, an embossing station, an edge folding station and a discharging station respectively; the loading station faces the operating table 12 of the main body 1, the packaging station is the next station of the loading station and corresponds to the packaging mechanism, the trimming station is the next station of the packaging station and corresponds to the trimming mechanism, and the moving-out station is the next station of the trimming station and is simultaneously used as the last station of the front-section production line; the shift-in station is used as the initial station of the rear production line and is butted with the shift-out station of the front production line, the embossing station is the next station of the shift-in station and corresponds to the embossing mechanism 8, the flanging station is the next station of the embossing station and corresponds to the flanging mechanism, and the discharging station is the next station of the flanging station and corresponds to the discharging mechanism;
and a robot mechanism 14 is further installed on the main machine body 1, the robot mechanism 14 is respectively butted with the moving-out station and the moving-in station, and the robot mechanism 14 transfers the workpiece on the moving-out station of the first turntable 2 to the moving-in station of the second turntable 3, so that the workpiece is transferred from the front production line to the rear production line.
Referring to fig. 5, the embossing mechanism 8 includes a supporting frame 80, a lifting cylinder 82, a lifting seat 83, an embossing head 85, an embossing die sleeve 87, a heating pipe 88 and an upper jacking cylinder 89, wherein the supporting frame 80 is installed on the working table 11 and extends upwards from the side of the embossing station of the second rotary table 3; the upper jacking cylinder 89 is arranged below the embossing station of the second rotary table 3, and the upper jacking cylinder 89 jacks the bottom surface of the second jig 31 positioned at the embossing station from the lower part in the embossing process, so that the second rotary table 3 is prevented from being damaged by pressing; the upper part of the supporting frame 80 is provided with a fixed frame 81 extending towards the upper part of the embossing station, a lifting cylinder 82 is arranged on the fixed frame 81, a lifting seat 83 is connected with the bottom end of a telescopic rod of the lifting cylinder 82, and the left side and the right side of the lifting seat 83 are respectively connected with the fixed frame 81 through a guide rod 84 to form a lifting guide structure; the embossing head 85 is arranged at the bottom of the lifting seat 83, the embossing die sleeve 87 is arranged at the bottom surface of the embossing head 85, and the heating pipe 88 is arranged in the embossing head 85 to form a heating structure for the embossing die sleeve 87; the embossing die sleeve 87 is suspended above the second jig 31 of the embossing station. The embossing head 85 is driven by the lifting cylinder 82 to press downwards, and the embossing die sleeve 87 presses the surface of the workpiece on the second jig 31, so that embossing is realized.
The packaging mechanism comprises a pre-packaging mechanism 4 and a packaging supplementing mechanism 6, the pre-packaging mechanism 4 is arranged at the next station of the packaging feeding station, and a pre-packaging station is arranged on the first rotating disc 2 corresponding to the pre-packaging mechanism 4 so as to realize pre-packaging of the workpiece; the trimming mechanism comprises a pre-edge cutting mechanism 5 and a fine trimming mechanism 7, wherein the pre-edge cutting mechanism 5 is arranged at the next station of the pre-packaging mechanism 4, and a pre-edge cutting station is arranged on the first rotary table 2 corresponding to the pre-edge cutting mechanism 5 so as to realize the pre-edge cutting of the pre-packaged workpiece; the package supplementing mechanism 6 is arranged at the next station of the pre-trimming mechanism 5, and a package supplementing station is arranged on the first rotating disc corresponding to the package supplementing mechanism 6 so as to realize the precise package of the pre-trimmed workpiece; the fine trimming mechanism 7 is arranged at the next station of the supplemented packaging mechanism 6, and a fine trimming station corresponding to the fine trimming mechanism 7 is arranged on the first rotary table 2 so as to realize fine trimming of a workpiece which is subjected to fine packaging but has incomplete trimming. Therefore, through two-step packaging and two-step trimming, the packaging effect and the trimming effect which are as fine as possible can be realized, and the product quality is improved.
The first rotating disc 2 is provided with six first jigs 21, each first jig 21 corresponds to a station, the six first jigs 21 are uniformly arranged on the first rotating disc 2 along the circumference, and the first jigs 21 are only devices for bearing semi-finished lithium batteries.
The edge folding mechanism comprises a pre-edge folding mechanism 9 and a fine edge folding mechanism 10, the pre-edge folding mechanism 9 is arranged at the next station of the embossing mechanism 8, and a pre-edge folding station is arranged on the second rotary table 3 corresponding to the pre-edge folding mechanism 9 so as to realize the pre-edge folding of the workpiece subjected to embossing; the precise edge folding mechanism 10 is arranged at a position close to the discharging station, and precise edge folding of the workpiece which is subjected to edge folding in advance is achieved through the precise edge folding mechanism 10, so that the part with incomplete edge folding is completely folded, and a finished lithium battery product is obtained. By decomposing the edge folding process into two steps of pre-edge folding and fine edge folding, a more precise edge folding process can be realized, and the quality of a product is improved.
Referring to fig. 6 and 7, the pre-hemming mechanism 9 includes a fixing base 90, a servo motor 91, a lifting base 94, a supporting plate 98, a lifting cylinder 99 and a hemming die set 910, the fixing base 94 is mounted on the working table 11 and extends upward from the side of the pre-hemming station of the second turntable 3, and the servo motor 91 is mounted on the bottom surface of the working table 11; the servo motor 91 is connected with a lifting screw 92 through a coupler 93, a lifting seat 94 is connected with the lifting screw 92 to form a lifting structure, a vertical lifting slide rail 95 is arranged on the fixed seat 90, and the lifting seat 94 is erected on the lifting slide rail 95; the lifting cylinder 99 is arranged at the upper part of the fixed seat 90, the supporting plate 98 is fixedly connected with the bottom end of a telescopic rod of the lifting cylinder 99, and the edge folding die sleeve 910 is arranged in the supporting plate 98; a jacking mechanism is arranged on the lifting seat 94, and the servo motor 91 drives the lifting seat 94 to enable the jacking mechanism to jack the workpiece on the second jig 31 of the pre-flanging station into the flanging die sleeve 910 to realize pre-flanging.
The jacking mechanism is a jacking block 96, and a flat upper jacking strip 97 extending upwards is arranged on the top surface of the jacking block 96, so that the whole jacking mechanism forms an inverted T-shaped structure; the second jig 31 is internally provided with a flanging ejector rod 32, the bottom end of the flanging ejector rod 32 is vertically opposite to the top of the upper ejector strip 97, the top end of the flanging ejector rod 32 is opposite to a workpiece placed on the second jig 31, and the flanging ejector rod 32 is jacked from the lower part of the second turntable 3 through the upper ejector strip 97 to jack the workpiece on the second jig 31 into the flanging die sleeve 910 and out from the upper part of the flanging die sleeve 910, so that pre-flanging is realized; a limit plate 33 is respectively arranged at the front side and the rear side of the folding top bar 32 to block the folding top bar 32.
A material moving manipulator mechanism 15 is further arranged at the discharging station, the workpiece which is subjected to fine edge folding is transferred to a discharging mechanism 16 from the fine edge folding mechanism 10 through the material moving manipulator mechanism 15, a material receiving box 17 is arranged on the outer side of an outlet of the discharging mechanism 16, and a finished product finally enters the material receiving box 17.
The protective cover 13 is mounted on the working table plate 11, the protective cover 13 covers other mechanisms except the operating table 12 and the material receiving box 17, and an operating opening is formed in the position, aligned with the operating table 12 and the feeding station, of the protective cover 13. The opening and closing door of the protective cover 13 is provided with a control switch, and when the opening and closing door is in an opening state, the equipment automatically stops acting to prevent personal injury.
The robot mechanism 14 may be a three-axis robot, a four-axis robot, a five-axis robot, a six-axis robot, or the like, and preferably a three-axis robot.
The working process is as follows: the method comprises the following steps of manual feeding (manually placing a lithium battery product on a first jig 21 of a feeding station), vacuum packaging by a pre-packaging mechanism 4 → pre-cutting of an air bag by a pre-cutting mechanism 5 → supplementary packaging by a supplementary packaging mechanism 6 → fine trimming by a fine trimming mechanism 7 → transferring of the lithium battery product from a moving-out station to a moving-in station of a second rotary table 3 by a robot mechanism 14 → embossing by an embossing mechanism 8 → pre-flanging by a pre-flanging mechanism 9 → fine flanging by a fine flanging mechanism 10 → transferring of the lithium battery product after the fine flanging to a discharging mechanism 16 by a material transferring manipulator mechanism 15 for receiving.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic lithium cell flexible packaging production line, has power and control system, its characterized in that including the host computer body, carousel, tool, encapsulation mechanism, trimming mechanism, impressed watermark mechanism, hem mechanism and discharge mechanism in the host computer body: the whole production line is divided into a front section and a rear section, each section of production line corresponds to a turntable, namely a first turntable and a second turntable which are respectively and independently arranged above a working table plate of the main machine body to form a rotatable structure; the first rotary table is provided with a plurality of first jigs, the second rotary table is provided with a plurality of second jigs, the first jigs on the first rotary table correspond to a feeding station, a packaging station, a trimming station and a moving-out station respectively, and the second jigs on the second rotary table correspond to a moving-in station, an embossing station, a flanging station and a discharging station respectively; the loading station faces an operating table of the main machine body, the packaging station is the next station of the loading station and corresponds to the packaging mechanism, the trimming station is the next station of the packaging station and corresponds to the trimming mechanism, and the moving-out station is the next station of the trimming station and is simultaneously used as the last station of the front-section production line; the moving-in station is used as a starting station of the rear-section production line and is in butt joint with the moving-out station of the front-section production line, the embossing station is the next station of the moving-in station and corresponds to the embossing mechanism, the flanging station is the next station of the embossing station and corresponds to the flanging mechanism, and the discharging station is the next station of the flanging station and corresponds to the discharging mechanism;
and the robot mechanism is also arranged on the main machine body, is respectively butted with the moving-out station and the moving-in station, and transfers the workpiece on the first rotating disc moving-out station to the second rotating disc moving-in station.
2. The full-automatic lithium battery flexible package production line according to claim 1, characterized in that: the embossing mechanism comprises a support frame, a lifting cylinder, a lifting seat, an embossing head, an embossing die sleeve, a heating pipe and an upper jacking cylinder, wherein the support frame is arranged on the working table plate and extends upwards from the side of the embossing station of the second rotary table; the upper jacking cylinder is arranged below the embossing station of the second rotary table, and the upper jacking cylinder jacks a second jig positioned at the embossing station from the lower part in the embossing process; the upper part of the supporting frame is provided with a fixing frame extending towards the upper part of the embossing station, the lifting cylinder is arranged on the fixing frame, the lifting seat is connected with the bottom end of a telescopic rod of the lifting cylinder, and the left side and the right side of the lifting seat are respectively connected with the fixing frame through a guide rod to form a lifting guide structure; the embossing head is arranged at the bottom of the lifting seat, the embossing die sleeve is arranged at the bottom surface of the embossing head, and the heating tube is arranged in the embossing head to form a heating structure for the embossing die sleeve; the embossing die sleeve is suspended above the second jig of the embossing station.
3. The full-automatic lithium battery flexible package production line according to claim 1, characterized in that: the packaging mechanism comprises a pre-packaging mechanism and a packaging supplementing mechanism, the pre-packaging mechanism is arranged at the next station of the packaging feeding station, and a pre-packaging station is arranged on the first rotating disc corresponding to the pre-packaging mechanism so as to realize pre-packaging of the workpiece; the trimming mechanism comprises a pre-edge cutting mechanism and a fine trimming mechanism, wherein the pre-edge cutting mechanism is arranged at the next station of the pre-packaging mechanism, and a pre-edge cutting station is arranged on the first rotary table corresponding to the pre-edge cutting mechanism so as to realize the pre-edge cutting of the pre-packaged workpiece; the package supplementing mechanism is arranged at the next station of the pre-trimming mechanism, and a package supplementing station is arranged on the first rotating disc corresponding to the package supplementing mechanism so as to realize the precise package of the pre-trimmed workpiece; the fine trimming mechanism is arranged at the next station of the supplemented packaging mechanism, and a fine trimming station is arranged on the first rotary table corresponding to the fine trimming mechanism so as to realize fine trimming of the finished fine packaged workpiece.
4. The full-automatic lithium battery flexible packaging production line of claim 3, characterized in that: the first turntable is provided with six first fixtures, each first fixture corresponds to one station, and the six first fixtures are uniformly arranged on the first turntable along the circumference.
5. The full-automatic lithium battery flexible package production line according to claim 1, characterized in that: the edge folding mechanism comprises a pre-edge folding mechanism and a fine edge folding mechanism, the pre-edge folding mechanism is arranged at the next station of the embossing mechanism, and a pre-edge folding station is arranged on the second rotary table corresponding to the pre-edge folding mechanism so as to realize pre-edge folding of the workpiece subjected to embossing; the precise edge folding mechanism is arranged at a position close to the discharging station, and precise edge folding of the workpiece subjected to pre-edge folding is achieved through the precise edge folding mechanism.
6. The full-automatic lithium battery flexible packaging production line of claim 5 is characterized in that: the pre-flanging mechanism comprises a fixed seat, a servo motor, a lifting seat, a supporting plate, a lifting cylinder and a flanging die sleeve, the fixed seat is installed on the working table plate and extends upwards from the side of the pre-flanging station of the second rotary table, and the servo motor is installed on the bottom surface of the working table plate; the servo motor is connected with a lifting screw rod through a coupler, a lifting seat is connected with the lifting screw rod to form a lifting structure, a vertical lifting slide rail is arranged on a fixed seat, and a lifting seat is arranged on the lifting slide rail; the lifting cylinder is arranged at the upper part of the fixed seat, the supporting plate is fixedly connected with the bottom end of a telescopic rod of the lifting cylinder, and the edge folding die sleeve is arranged in the supporting plate; and a jacking mechanism is arranged on the lifting seat, and the lifting seat is driven by a servo motor to enable the jacking mechanism to jack the workpiece on the second jig positioned at the pre-flanging station into the flanging die sleeve to realize pre-flanging.
7. The full-automatic lithium battery flexible packaging production line of claim 6, characterized in that: the jacking mechanism is a jacking block, and a flat upper jacking strip extending upwards is arranged on the top surface of the jacking block, so that the whole jacking mechanism forms an inverted T-shaped structure; the second jig is internally provided with a flanging ejector rod, the bottom end of the flanging ejector rod is vertically opposite to the top of the upper top strip, the top end of the flanging ejector rod is opposite to a workpiece placed on the second jig, and the flanging ejector rod is jacked from the lower part of the second turntable through the upper top strip to jack the workpiece on the second jig into the flanging die sleeve and eject the workpiece from the upper surface of the flanging die sleeve; and the front side and the rear side of the flanging ejector rod are respectively provided with a limiting plate for blocking the flanging ejector rod.
8. The full-automatic lithium battery flexible packaging production line of claim 5 is characterized in that: the discharging station is also provided with a material transferring mechanical arm mechanism, the workpiece which finishes the fine flanging is transferred to the discharging mechanism from the fine flanging mechanism through the material transferring mechanical arm mechanism, and the discharging box is arranged outside the outlet of the discharging mechanism.
9. The full-automatic lithium battery flexible packaging production line of claim 8 is characterized in that: the protective cover is arranged on the working table plate, other mechanisms except the operating platform and the material receiving box are covered in the protective cover, and an operating opening is formed in the position, aligned with the operating platform and the feeding station, of the protective cover.
10. The full-automatic lithium battery flexible package production line according to claim 1, characterized in that: the robot mechanism is a three-axis robot, a four-axis robot, a five-axis robot or a six-axis robot.
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| CN202021648616.7U CN212571090U (en) | 2020-08-10 | 2020-08-10 | Full-automatic lithium battery flexible package production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113601146A (en) * | 2021-10-08 | 2021-11-05 | 唯实先端智能科技(苏州)有限公司 | Watch connecting buckle assembling equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113601146A (en) * | 2021-10-08 | 2021-11-05 | 唯实先端智能科技(苏州)有限公司 | Watch connecting buckle assembling equipment |
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